Process flow of organic fertilizer production equipment for poultry and livestock manure

fertilizer granulator May 9, 2023

For large aquaculture areas, a large amount of pig manure, chicken manure, and cow manure are produced every day by the farms. They are piled up and discharged at will, polluting the air and smelling, leading to river water pollution and surface water pollution. The environmental protection department is necessary to strictly investigate and rectify the environmental standards for large-scale operations that do not meet the standards. For a large number of sources of manure, there is a guarantee of raw material sources for organic fertilizer production lines, which can ensure that organic fertilizer processing increases enterprise efficiency. The production of livestock and poultry manure into organic fertilizers can also solve local environmental problems, and waste recycling and comprehensive utilization. The production of organic fertilizer from livestock and poultry manure as raw materials can not only meet the local fertilizer demand, but also meet the demand of surrounding markets. Animal manure organic fertilizer is widely used in various fields such as farmland, fruit trees, flowers, landscaping, high-end lawns, and soil improvement, with good results.

The workflow of the livestock manure organic fertilizer production line:

1. Raw material fermentation, using a fermentation tipping machine to flip and toss the raw materials during the fermentation process irregularly.

2. Use a forklift to shovel the fermented raw materials into the silo, where they are transported by a belt conveyor to a semi wet material crusher for crushing.

3. The crushed materials are transported to the organic fertilizer mixer through a belt conveyor, and the auxiliary materials are fed into the organic fertilizer mixer through another belt conveyor. The raw materials and auxiliary materials are uniformly fused and then transported to the granulator through a belt conveyor.

4. The organic fertilizer granulator converts raw materials into granules and then sends them to the organic fertilizer dryer through a belt conveyor. After drying, the materials are sent to the cooling machine through the belt conveyor for cooling.

5. The cooled particles are fed into the screening equipment through a belt conveyor, which has three discharge ports: small particles, qualified particles, and large particles. Small particles are returned to the granulation process through a belt conveyor, while large particles are fed into the crushing process through a belt conveyor. Qualified particles are fed into the organic fertilizer automatic packaging machine through a belt conveyor and packaged into bags.

Integrated equipment process for poultry and livestock manure treatment: raw material fermentation – automatic raw material batching system – crushing and mixing – organic fertilizer granulation – dryer drying organic fertilizer particles – cooler cooling organic fertilizer particles – screening machine screening qualified organic fertilizer particles – coating machine coating particles smoother – packaging scale automatic filling of organic fertilizer particles – sealing.

The integrated equipment for pig manure treatment includes: fermentation and tipping equipment, mixing equipment, crushing equipment, granulation equipment, drying equipment, cooling equipment, screening equipment, conveying equipment, etc. The complete set of pig manure organic fertilizer processing equipment can basically achieve full automation, and the higher the output, the higher the automation of the equipment equipped. The production equipment for pig manure organic fertilizer requires two steps to process commercial organic fertilizer: the pre fermentation and treatment part and the deep processing and granulation part.

The organic fertilizer production line can effectively improve the utilization rate of fertilizers

fertilizer granulator May 9, 2023

Bioorganic fertilizer refers to a fertilizer that is mainly composed of animal and plant residues such as livestock and poultry manure and crop straw, supplemented by harmless organic materials, and has a dual effect of microbial fertilizer and organic fertilizer. Compared with fertilizers, bio organic fertilizers have a complete set of nutrients and are popular among farmers, such as improving soil, improving product quality, improving crop rhizosphere microbiota, enhancing plant resistance to diseases and insects, promoting the use of chemical fertilizers, and increasing the utilization rate of fertilizers.

There are several types of conventional machinery and equipment for producing organic fertilizers:

Organic fertilizer tipping machine: During the fermentation process, the raw materials are flipped to control the uniformity of fermentation and the temperature at which the raw materials are fermented.

Organic fertilizer crusher: finely crush the fermented raw materials to meet the granulation requirements.

Organic fertilizer mixer: Fully stir and blend the auxiliary materials and raw materials according to the formula requirements, to make their nutritional composition more uniform.

Organic fertilizer granulator: The mixed raw materials are made into predetermined particles using granulator equipment and loaded with organic fertilizer.

Organic fertilizer dryer: Dry the excess moisture in the produced granular organic fertilizer to below 15% for easy storage and increased strength.

Organic fertilizer cooler: The temperature of the dried organic fertilizer particles is very high, and the particles are promptly cooled to quickly cool and shape, and enter the next process.

Organic fertilizer screening machine: Use a screening machine to screen out some unqualified particles, carry out rework and remake, and retain qualified particles for the next process.

Organic fertilizer coating machine: Apply a layer of coating agent evenly on the surface of particles to improve their strength, brightness, and fullness, which is more conducive to preservation.

Organic fertilizer packaging machine: Use an automatic quantitative packaging machine to package particles into bags.

With the continuous development and progress of the production process of organic fertilizer equipment, the manual operation required for organic fertilizer production and processing has gradually decreased, and more importantly, it tends to be automated operation. This production and processing method is not only conducive to management, but more importantly, the quality control of production and processing is strong.

Processing organic fertilizers using organic fertilizer production lines

fertilizer granulator May 9, 2023

The application of traditional organic fertilizer has a long history. So far, it is still the main method of applying base fertilizer in most orchards in autumn and winter. In production, composting, chicken manure, cow manure, pig manure, sheep manure and other livestock and poultry manure and human manure are commonly used in production. Wait. In the fertilizer production process, any raw material can be used for fertilizer production.

 Among them, sheep manure is a natural green fertilizer, containing 4% to 27% organic matter, which is more than other livestock manures. It is rich in nitrogen, phosphorus, and potassium nutrients. The manure is finer and rich in fertilizer. It is a thermal fertilizer. Chicken manure is rich in nutrients, especially the crude protein in chicken manure, the organic matter content reaches 25.5%, and it can become a better green organic fertilizer through proper processing and utilization. Pig manure contains 15% organic matter, the total nutrient content is not high, the carbon and nitrogen are relatively small (14:1), it is easier to be decomposed by microorganisms, and release nutrients that can be absorbed by crops. The organic matter content of cow dung is 14.5%. The air-dried sample contains 43.6% of crude fiber, and the three elements of nitrogen, phosphorus and potassium are close to 1%. According to different materials, the choice of organic fertilizer granulator is also different.

Due to the large amount of traditional organic fertilizer per acre, deep digging and deep burial are required when applying, and the labor intensity is high, which seriously affects the enthusiasm of fruit farmers to apply basic fertilizer in autumn and supplement soil organic matter. Coupled with the current aging of the orchard production staff, the application of traditional organic fertilizer has been greatly challenged, which has affected the sustainable production of the orchard.

Kitchen waste is processed into fertilizer through an organic fertilizer granulator

fertilizer granulator May 9, 2023

Food waste fermentation organic fertilizer equipment is to use kitchen waste, fruit and vegetable waste, garden waste, leftover food, restaurant kitchen waste and other products as raw materials of organic fertilizer, provide them with suitable temperature, humidity, oxygen content and other conditions, so that organic waste can be rapidly degraded, and organic waste can be turned into feed, and organic fertilizer can be reused. This device is a new type of kitchen waste treatment equipment that swallows waste and spits out wealth, turning waste into treasure. It saves time, effort, and labor, achieving fully automated operation. The traditional method of landfill disposal of kitchen waste can cause pollution of groundwater and soil. The use of kitchen waste fermentation organic fertilizer equipment effectively avoids pollution of water and soil, while processing it into green organic fertilizer, achieving the goal of resource ecological cycle.

The complete set of organic fertilizer production line equipment, among which the granulation process is a very important step in the entire process. The most critical step before granulation is to crush the raw materials to the appropriate size, and then proceed with granulation. The complete set of organic fertilizer production line equipment includes dehydrators, fermentation tipping machines, semi wet material crushers, horizontal mixers, granulators, dryers, cooling machines, drum screening machines, film wrapping machines, packaging equipment, belt conveyors, etc.

Process flow of organic fertilizer production line:

1. Raw material fermentation: Adjust the water content and the proportion of various raw materials. The adjustment of the proportion of raw materials should comply with the normal range of carbon to nitrogen ratio of around 30:1. The addition of other auxiliary materials should be adjusted based on local market demand or soil testing results, so that the fermented organic fertilizer has better adaptability.

2. Raw material crushing: The fermented raw material has fully decomposed, and can be finely crushed using a semi wet material crusher. The particle size after crushing is suitable for the requirements of raw material granulation.

3. Raw material stirring: If other auxiliary materials need to be added to the fermented raw materials according to market demand, a mixer needs to be used for sufficient stirring, or some raw materials need to be added with auxiliary granulation materials to improve the success rate of raw material granulation.

4. Raw material granulation: The stirred material is then granulated into uniformly sized organic fertilizer particles through an organic fertilizer granulation mechanism.

5. Drying and cooling: The material after granulation contains about 30% moisture. Use a dryer to dry it to below 15% moisture, and then use a cooling machine to quickly cool and shape the particles, improve their strength, and facilitate transportation and storage.

6. Particle screening: The cooled particles are classified using a drum screening machine, and the oversized or undersized particles are crushed and re granulated. Qualified products are screened and flow into the next process.

7. Finished product coating: Apply qualified particles to the coating to increase the brightness and roundness of the particles.

8. Finished product packaging: The coated particles, also known as finished organic fertilizers, are packaged into bags and transported to the finished product warehouse using automatic packaging machines or manual packaging.

How to effectively eliminate hidden dangers in organic fertilizer production equipment

fertilizer granulator May 9, 2023

The measures such as keeping warm and moisture-proof of organic fertilizer production equipment, replacing mold rollers, repairing connecting parts, updating lubricating grease, cleaning gear boxes, maintaining power, improving and cleaning particle pressing rooms or particle forming rooms, and replacing bearings are all aimed at eliminating hidden dangers in organic fertilizer production equipment.

How to eliminate hidden dangers in organic fertilizer production equipment:

1. For parts that are prone to corrosion or damage, especially more expensive parts such as magnetos, motors, cutting knives, seed pipes, trenchers, conveyor belts, transmission chains, etc., they should be removed and stored indoors, and separated according to the machine category to prevent deformation or damage caused by mutual compression.

2. Firstly, clean the dirt and debris outside the organic fertilizer equipment. Clean and lubricate all bearings, and cover the friction surfaces such as plow walls, disc targets, rotary tiller blades, trenchers, etc. with anti-corrosion agents such as paint, black oil, waste engine oil, etc.

3. Organic fertilizer equipment parked in the open air must first lift the walking wheels, header, etc. off the ground and not come into contact with the soil. For components that are prone to deformation, they should be leveled or erected to eliminate the factors that cause deformation. For those with spring support, the spring should be relaxed.

What technical services do organic fertilizer production equipment manufacturers provide

1. Conduct on-site investigation and draw equipment layout drawings, and provide equipment foundation drawings;

2. Provide on-site guidance for installation, commissioning, and operator training;

3. The warranty period of the equipment is one year, and the seller shall repair it free of charge due to manufacturing quality issues during the warranty period;

4. Responsible for lifelong maintenance of equipment and providing spare parts year-round;

5. Responsible for providing production technology and processes for bio organic fertilizer fermentation.

Production process of sheep manure organic fertilizer production line

fertilizer granulator May 9, 2023

Production process of sheep manure organic fertilizer production line

(1) Combine sheep dung with an appropriate amount of straw powder, and the amount of mixing depends on the water content of the sheep dung. Generally, 45% of the water content is required for fermentation, that is, the hands are kneaded into a ball, and the fingers see water but do not drip. Dismiss as soon as you let go.

(2) Then, mix the bio-composite bacteria with 1 ton of material (about 1.5 tons of fresh material) with the ratio of 3 kilograms of bio-composite bacteria stock solution. Dilute the bacterial solution and clean water at a ratio of 1:300 and spray them into the material pile evenly. Mix and ferment. Add appropriate amount of corn flour to provide sugar for the fermentation of the bacteria, so that the multi-dimensional complex enzyme bacteria will quickly take the best advantage.

(3) Add the prepared mixture to the mixer for stirring. The stirring must be even and thorough without leaving any lumps.

(4) The mixed ingredients are piled into strips with a width between 2.0 meters and 3.0 meters and a height between 1.5 meters and 2.0 meters. (The fermentation effect of piles with a length of more than 3 meters is better). Use the compost windrow turner to turn over the material once every 3 days, which is conducive to the faster decay of the material.

(5) Composting for 3 days, no smell in 5 days, loose in 9 days, fragrant in 12 days, and fertilizer in 15 days. 1. On the third day of compiling, the temperature can reach 60℃-80℃, which can kill E. coli, eggs and other pests;

2. The odor of sheep dung was eliminated on the 5th day;

3. On the 9th day, the compost became loose and dry, covered with white hyphae;

4. On the 12th day, a kind of distiller’s scent is emitted;

5. The bacterial fertilizer will be fermented and mature on the 15th day. The whole fermentation process is completed in 7-15 days.

The finished organic fertilizer is fluffy, dark brown, with a slight wine aroma or earthy taste, and rich in nutrients. It is used for fruits, vegetables, economic crops, nursery stocks and flowers, and its value is multiplied. 3. The production process can be used after drying. The semi-wet material is crushed by a grinder, granulated by an organic fertilizer granulator, dried and dehydrated by a dryer, and then screened by a sieving machine. The finished organic fertilizer is ready and can be packaged and stored

Conditions for building a small organic fertilizer equipment factory

fertilizer granulator May 9, 2023

In recent years, with people’s love for green organic food, safe and environmentally friendly organic fertilizers have also attracted people’s attention. The demand for organic fertilizer market has increased, coupled with strong government support and changes in market methods, providing superior opportunities for the sustainable development of the organic fertilizer industry. The perspective of the organic fertilizer production line in small organic fertilizer factories is very good. More and more people are joining the organic fertilizer production camp. Farmers are building new organic fertilizer factories, which not only solve the pollution and safety problems of the farms, but also improve the living and working environment of the majority of practitioners. At the same time, it has become a new economic growth point for the farms.

What conditions do you need to meet to establish a small organic fertilizer equipment factory?

1. The establishment of organic fertilizer equipment factories should comply with environmental policy requirements. For environmental protection, it is not only the desire of the public, but also the policy demand for environmental maintenance in the development of agriculture and animal husbandry.

2. The surrounding radius of the raw material source determines your factory location, site investment, transportation investment, etc.

3. The type of raw materials depends on the detailed equipment used in each process stage, which affects equipment investment prices, etc.

4. A small-scale organic fertilizer production line refers to an annual output of between 5000 tons and 20000 tons, and the production scale determines the production capacity requirements of the equipment, thereby affecting prices.

5. The recycling of resources mainly comes from the recovery of various agricultural wastes, such as livestock manure, kitchen waste, and urban domestic sludge as raw materials for organic fertilizer.

6. Other uses of this small organic fertilizer production line process can be used as feed.

7. To build a factory site, it is necessary to determine the size and investment of the production site based on the planned production scale.

Organic fertilizer equipment can flexibly adjust production according to the needs of different customers. From the selection and use of raw materials, the main raw materials for organic fertilizer equipment are various chicken manure, duck manure, pig manure, and other feces. With relevant ingredients and harmless treatment, granular organic fertilizer can be formed by feeding, drying, stirring, pressurizing, compacting, granulating, and shaping. Due to the advanced technology and strong scientific rationality, organic fertilizer made through organic fertilizer equipment is easy to transport and store Easy to use, satisfied with nutrition, and able to provide customized and personalized services according to the different needs of different customers.

The driving effect of using organic fertilizer production lines to process fertilizers on agriculture

fertilizer granulator May 4, 2023

The organic fertilizer production line plays a significant role in promoting agricultural development. One needs organic fertilizer, and the other needs to solve the problem of livestock and poultry manure. Organic fertilizer equipment cleverly connects the two, processing organic fertilizer by processing livestock and poultry manure, while also helping to restore natural ecological balance in the soil.

Four major advantages of using organic fertilizer production lines:

1. Beneficial to human health and well-being.

Untreated livestock and poultry feces have high levels of sulfur, ammonia, and other substances, which breed mosquitoes, flies, and transmit various diseases. After disposal on the organic fertilizer production line, it has a corresponding preventive effect on human life and health.

2. Reduce the pollution of livestock manure to the environment.

With the assistance of organic fertilizer equipment, chicken manure from chicken farms can be cleaned and transported at any time. Fresh chicken manure is disposed of through a series of organic fertilizer production lines such as a pile flipper, semi wet material grinder, mixer, and dryer. The disposed chicken manure is used to remove the odor; Secondly, it completely eradicated various pathogenic bacteria, insect eggs, grass seeds, etc. in chicken manure; The third is to remove harmless substances from chicken manure, residues of chicken medication, and avian influenza virus. In this way, the maximum limit increases the purification of air and the transmission of hazards and losses to the environment, humans, animals, and animals.

3. Increase farmers’ income and solve the employment problem of affluent labor force.

The inorganic fertilizer produced by organic fertilizer equipment has caused changes in the quality of agricultural products, improved yields, and brought higher benefits to farmers. It has also dealt with local unemployment and slowed down the pace of farmers’ prosperity and pursuit of a moderately prosperous life in China. China continuously advocates for green food, pollution-free food, and inorganic food, encouraging green environmental protection. The emergence of organic fertilizer production lines provides fundamental guarantees for such food in China.

4. Beneficial to the export of agricultural products and foreign exchange earnings.

Due to the various export targets of agricultural commodities exceeding the standard, which indirectly affects China’s export of agricultural commodities to earn foreign exchange, it is urgent to produce high-quality agricultural commodities and strengthen international market competitiveness. The biological organic fertilizers produced by organic fertilizer production lines are of great significance in changing the unfavorable situation faced by China’s agricultural commodity exports.

The development of production lines and disinfection systems for organic fertilizer equipment for livestock and poultry manure, as well as the resource utilization of harmless treatment of livestock and poultry manure, will be conducive to promoting enterprise management, forming an industrial chain, achieving industrialization, marketization, and scaling, effectively promoting the development of ecological agriculture and circular economy.

Differences between organic and compound fertilizers processed on fertilizer production lines

fertilizer granulator May 4, 2023

Differences between organic and compound fertilizers processed on fertilizer production lines

(1) Organic fertilizers contain a large amount of organic matter and have obvious effects on improving soil and fertilizing; chemical fertilizers can only provide inorganic nutrients for crops, and long-term application will cause adverse effects on the soil, making the soil more greedy. The production of organic fertilizer generally requires fertilizer manufacturing equipment, which is simple and fast

(2) Organic fertilizers contain a variety of nutrients, which are fully balanced; while chemical fertilizers contain a single type of nutrients, long-term application is likely to cause an imbalance of nutrients in the soil and food.

(3) Organic fertilizers have low nutrient content and require a large amount of application, while chemical fertilizers have high nutrient content and a small amount of application.

(4) Organic fertilizers have a long effect time; chemical fertilizers have a short and violent effect, which can easily cause nutrient loss and pollute the environment.

(5) Organic fertilizers come from nature, and fertilizers do not contain synthetic chemical substances. Long-term application can improve the quality of agricultural products; chemical fertilizers are pure chemical synthetic substances, and improper application can reduce the quality of agricultural products.

(6) In the process of production and processing of the drum granulation production line of organic fertilizers, the application of organic fertilizers can improve the drought resistance, disease resistance, and insect resistance of crops and reduce the use of pesticides; long-term application of chemical fertilizers As the immunity of plants is reduced, a large amount of chemical pesticides are often required to maintain crop growth, which is likely to increase the harmful substances in food.

(7) Organic fertilizer contains a large number of beneficial microorganisms, which can stimulate the biotransformation process in the soil, which is conducive to the continuous improvement of soil fertility; long-term large-scale application of chemical fertilizers can inhibit the activity of soil microorganisms, resulting in a decline in the automatic regulation of soil.

How to choose a suitable organic fertilizer production line manufacturer

fertilizer granulator May 4, 2023

Practice has proven that using animal manure to produce organic fertilizer is an effective method for large-scale harmless treatment and resource utilization. According to market demand, cow manure organic fertilizer production lines can be made into granules or powders. It is recommended to process organic and inorganic compound fertilizers into cylindrical and spherical granular products to achieve nutritional balance and facilitate transportation and storage. Requirement for moisture content of finished particles: organic fertilizer production line ≤ 20%, organic inorganic compound fertilizer ≤ 10%.

How to choose a small cow manure organic fertilizer production line manufacturer?

Firstly, from the current perspective, there is a good trend for organic fertilizer processing equipment in the fertilizer processing industry. Investment in organic fertilizer processing projects will naturally take into account the expenditure on equipment procurement. After all, once the project plan is established, it is necessary to have a clear plan direction for the investment project scale and investment funds. It is still important to choose a manufacturer that can produce complete sets of large, medium, and small organic fertilizer production line equipment, as the entire production line is produced by one manufacturer. Through long-term processing and running in, a relatively complete production system has been formed, and the equipment can operate in good condition.

Secondly, determine whether the organic fertilizer production process is in powder or granular form, as the organic fertilizer processing process determines which organic fertilizer granulators need to be purchased, and the size of the site determines the price of investing in the organic fertilizer production line. A common practice is for equipment manufacturers to send technical engineers to customer sites to measure the available building area of users and plan investment funds, in order to make production line configuration choices. Therefore, it is necessary to find a manufacturer with advanced technology and reliable technology to provide planning guidance during the planning stage.

3. The equipment and process of small cow manure organic fertilizer production line are basically divided into two categories: powder and particle. As users, not only should they have a clear understanding of the organic fertilizer production line process, but they also need to have a clear understanding of the equipment and parts they want to replace. Whether it is fermentation equipment, granulation equipment, or conveyor selection, we need to make reasonable choices based on process, site, and production capacity.

The cow manure organic fertilizer production line is used to comprehensively recycle the cow farm manure and breeding residue, so as to improve the pollution of the cattle farm. At the same time, the cow manure organic fertilizer production line can provide fertilizer nutrients for the development of green agriculture. In addition, the process and equipment functions of the cow manure organic fertilizer production line are becoming increasingly perfect, which can effectively maintain the long-term development of the organic fertilizer processing plant. The encouragement policies of various regions for the organic fertilizer industry point out the direction for the development of the organic fertilizer industry. Therefore, the large-scale breeding farm or independent organic fertilizer processing plant operating the cow manure organic fertilizer production line is a promising, green and environmentally friendly project with policy support.