Process flow and equipment configuration of chicken manure organic fertilizer production line

fertilizer granulator Apr 14, 2023

The fermented feces of livestock and poultry in rural areas, such as chicken manure and pig manure, have a significant impact on crop growth, effectively reducing pests and insect eggs, and improving soil compaction. They are widely used as organic fertilizers. Not only chicken manure, but also various types of livestock and poultry, including human manure, contain a large amount of bacteria, insect eggs, and parasites. Uncooked manure cannot be directly applied to crops. Using the chicken manure organic fertilizer production line to ferment and produce organic fertilizer, making chicken manure more valuable and enhancing the interests of merchants.

The production process of chicken manure organic fertilizer processing equipment:

1. Raw material fermentation, using a fermentation tipping machine to flip and toss the raw materials during the fermentation process irregularly.

2. Use a forklift to shovel the fermented raw materials into the silo, where they are transported by a belt conveyor to a semi wet material crusher for crushing.

3. The crushed material is transported to the organic fertilizer horizontal mixer through a belt conveyor, and the auxiliary materials are fed into the horizontal mixer through another belt conveyor. The raw materials and auxiliary materials are uniformly fused and then transported to the granulator through a belt conveyor.

4. The organic fertilizer granulator converts the raw materials into granules and then sends them to a drum dryer through a belt conveyor. After drying, the materials are sent to a cooling machine through a belt conveyor for cooling.

5. The cooled particles are fed into the screening equipment through a belt conveyor, which has three discharge ports: small particles, qualified particles, and large particles. Small particles are returned to the granulation process through a belt conveyor, while large particles are fed into the crushing process through a belt conveyor. Qualified particles are fed into the organic fertilizer automatic packaging machine through a belt conveyor and packaged into bags.

The low configuration of animal manure organic fertilizer equipment only requires a grinder, mixer, granulator, screening machine, and packaging machine to complete production. This is a basic configuration, and equipment can be added according to the actual needs of customers. Therefore, the prices of the entire set of organic fertilizer processing equipment range from tens of thousands to hundreds of thousands. Users are considering making granular organic fertilizers and powdered organic fertilizers, and can choose appropriate equipment configurations based on their own investment situation.

Process characteristics and advantages of NPK fertilizer production line

fertilizer granulator Apr 14, 2023

In recent years, NPK fertilizer production line in China has developed rapidly, with an annual output of more than several hundred thousand tons. These compound fertilizers are mainly characterized by high technological content, obvious yield increase effects and no pollution. The production, promotion and application of compound fertilizer production lines have positive effects on enhancing soil fertility, increasing crop yield, improving crop quality, and practically promoting sustainable agricultural development. The compound fertilizer production line produced by our company has the advantages of compact structure, less investment, quick results, reliable operation, low dust, and good economic benefits. It is favored by users.

Process effect of NPK fertilizer production line:
(1) The compound fertilizer production line has a fast ball forming speed, uniform particles, and the pelletizing rate has been increased from 50% to 60% to more than 95%;
(2) The output is increased by more than 30%, the particles are round and the surface is smooth;
(3) Moisture of finished product ≤ 1.0%;
(4) Nitrogen content control accuracy: + -1.5%, the nitrogen content of the compound fertilizer produced can reach 25% to 28%, which can easily achieve the production of high nitrogen and high potassium compound fertilizers;
(5) High particle strength, effectively preventing the powdering and agglomeration of compound fertilizer particles;
(6) The operation flexibility is increased, and the operation is stable, especially after the internal modification of the dryer, it can continuously produce for 6 to 8 months without sticking to the wall;
(7) Low drying temperature, saving 1/3 of coal burning and low-water content compound fertilizer production line.

Zhengzhou Huaqiang Heavy Industry has a powerful NPK fertilizer production line product manufacturing capability, integrating formulating equipment, design, production, installation and commissioning, product production, personnel training through-train service. Related products are: shredder, mixer, fertilizer granulator machine, dryer, etc. 

Using a disc granulator to produce fertilizer to solve the pollution of poultry and livestock manure

fertilizer granulator Apr 11, 2023

For the topic of the recycling development of livestock and poultry manure, organic fertilizer equipment can be said to be the best equipment available now, because organic fertilizer equipment can effectively treat livestock and poultry manure into organic fertilizer in the current market, achieving the goal of recycling and not wasting resources. Moreover, we all know that livestock and poultry manure causes significant environmental and air pollution, So the organic fertilizer equipment that can handle livestock and poultry manure has been widely recognized by people. The country is also vigorously promoting the use of organic fertilizers, and organic fertilizer equipment can precisely turn livestock and poultry manure into organic fertilizer, which also proves that the future market prospects for organic fertilizer equipment are very broad.

Organic fertilizer disc granulator: also known as ball disc, the angle of the granulation disc adopts a circular arc structure, and the ball forming rate can reach over 93%. The granulation plate is equipped with three discharge ports, which facilitate intermittent production operations, greatly reducing labor intensity and improving labor efficiency. This machine has the advantages of uniform granulation, high balling rate, stable operation, sturdy and durable equipment, and long service life, and is highly praised by users.

Organic fertilizer equipment is used to granulate various organic matter after fermentation, breaking through the conventional organic matter granulation process. Before granulation, the raw materials do not need to be dried or crushed, and spherical particles can be processed directly with ingredients, which can save a lot of energy. Traditional methods of fertilizing with nutrients such as manure and garbage not only cause certain harm to the environment, but also fail to fully utilize their effects. With the increasing use of organic fertilizers, compound fertilizers, microbial fertilizers, and fertilizers, more and more people are aware of the benefits of organic fertilizers on the soil. Organic fertilizers have gradually gained recognition from more people, and organic fertilizer equipment has gradually entered people’s daily life and production, Let more people know that organic fertilizer equipment is used for professional production of organic fertilizers.

We have always followed the path of sustainable development in our development strategy, and organic fertilizer equipment is increasingly popular and recognized by farmers. We believe that we can fully consume green and pollution-free products soon.

Chicken manure organic fertilizer production line process needs three steps

fertilizer granulator Apr 11, 2023

The process of chicken manure organic fertilizer production line — using chicken manure organic fertilizer production line equipment to add organic fertilizer requires three steps: early fermentation, deep processing powder making and deep processing granulation.

Chicken manure organic fertilizer production line is a series of production equipment for the production of organic fertilizer with chicken manure as raw material and through fermentation and processing of high-tech equipment. It needs fermentation overturning machine, organic fertilizer grinder, drum screening machine, horizontal mixer, organic fertilizer granulator, rotary dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

The early fermentation of chicken manure organic fertilizer production prcess is mainly premixing, turning and refining. However, advanced organic fertilizer fermentation uses fermentation tank, which eliminates the process of premixing. One of the core equipment depends on which fermentation equipment you choose.

Further processing and milling of chicken manure organic fertilizer. The fermented materials can not be sold directly as commodities because of the caking and other phenomena caused by long-term composting. At this time, the remaining bulk materials need to be finely broken by a high moisture material crusher, and the powdered organic fertilizer can be obtained after crushing.

The deep-processing granulation of chicken manure organic fertilizer production line is mainly to produce the fermented powdered organic fertilizer into granules. The process requires more equipment, such as blender, pulverizer, granulator, dryer, cooler, screening machine, coating machine, packaging machine, etc. 

What are the necessary equipment included in the small-scale chicken manure organic fertilizer production line

fertilizer granulator Apr 11, 2023

The content of antibiotics and heavy metals in chicken manure is often high, and antibiotics mainly come from feed. Due to the high density of chicken farming and high requirements for epidemic prevention, the use of antibiotics in livestock and poultry is relatively high. In addition, the short digestive tract of chickens makes it easier for very few farms to add antibiotics to their feed and excrete them through feces. After thorough fermentation of chicken manure, it is a relatively high-quality organic fertilizer with rich nutrient content. It contains both a large amount of organic matter and a high content of three essential nutrients, making it an efficient organic fertilizer.

Small organic fertilizer production lines require essential equipment such as organic fertilizer crushers, organic fertilizer mixers, organic fertilizer granulators, organic fertilizer screening machines, belt conveyors, and granulators. The small-scale organic fertilizer production line has low energy consumption, small floor area, no odor in the operating environment, zero pollution, good ventilation, and deodorization in only 1-2 days. The organic fertilizer production line has a compact structure and advanced technology. It uses harmless live bacterial preparations to treat livestock and poultry manure, and undergoes biological fermentation under the action of various beneficial microorganisms. After fully decomposing the organic matter, nutrients are released, and the resulting biological heat and high-temperature fermentation process can kill bacteria and insect eggs, detoxify and deodorize, purify the environment, and achieve harmless, resourceful, and industrialized treatment. The energy consumption is low, and the product quality is stable.

If professional organic fertilizer production lines are not used to thoroughly ferment chicken manure, when the appropriate temperature and humidity are reached, the chicken manure begins to ferment, and the heat generated will burn seedlings, rot roots, black roots, yellow leaves, yellowing, and in severe cases, cause plant death. Especially in winter and spring, the use of chicken manure poses the greatest safety hazard, as the temperature inside the greenhouse is high and the fermentation of chicken manure releases a large amount of heat, leading to root burning. The organic fertilizer production line utilizes composting treatment technology (mainly aerobic composting), and after high temperature and fermentation, it can basically degrade 60% to 70% of antibiotics in chicken manure, meeting the requirements of harmless treatment. Chicken manure organic fertilizer is generally used as base fertilizer for cash crop such as vegetables and fruit trees, which can effectively improve crop quality and soil structure.

Farm often uses organic composting machines to ferment agricultural waste

fertilizer granulator Apr 11, 2023

Agriculture is always the top priority, and only by developing agriculture well can we have more confidence to develop other technologies. Therefore, our country’s agricultural policies are also quite good. However, due to years of excessive use of fertilizers, the problem of soil compaction is becoming increasingly serious, which is why there is a strong support for organic fertilizers. Organic fertilizer equipment is specialized in producing organic fertilizers, Organic fertilizers are also very effective in solving the problem of soil compaction and increasing soil organic matter, so it can be seen that the development of organic fertilizers in the future is very good. To achieve circular and safe development in agriculture, it is necessary to use more organic fertilizers to increase the content of soil organic matter.

Organic fertilizer fermentation equipment is a production line composed of multiple equipment links, and the higher the output, the larger the equipment model. The price of different configurations is naturally higher than that of small output. A set of organic fertilizer fermentation equipment is not a fixed set of equipment, but needs to be determined based on the on-site site and materials. For example, chicken manure has a high amount of moisture, and during fermentation, the moisture must be reduced. Corn cobs that are crushed with straw can be added, otherwise they cannot be made into particles; Sheep manure is relatively dry, and when fermenting, it can be directly granulated without the need for adding straw or other materials. The equipment used varies depending on the process.

Special functions of organic fertilizer composting machine:

1. The control cabinet is centrally controlled and can achieve manual or automatic control functions.

2. Equipped with a soft starter, low impact load during startup.

3. Equipped with a gear shifting hydraulic lifting system.

4. The gear teeth are sturdy and durable, with certain crushing and mixing functions for materials.

5. The limit travel switch plays a safety and limit role.

The organic fertilizer composting machine is suitable for aerobic fermentation and can be used in conjunction with solar fermentation chambers, fermentation tanks, and transfer machines. When used in conjunction with transfer machines, it can achieve the function of multiple tanks in one machine. The fermentation tanks it is equipped with can continuously discharge or batch discharge, with high efficiency, stable operation, durability, and even flipping.

Why we use the organic fertilizer?

fertilizer granulator Apr 11, 2023

In the international market,due to the long-term application of chemical fertilizer,the shortageg of organic fertilizer and the imbalance of various nutrients,the ecological environment of farmyard,the physical and chemical properties of soil and the microbial area of soil have been damaged to varying degress,which to a certain extent affects the yield and safety of agricultural  products.Due to the limited and land and higher health awareness in Europe and America,the problem has been recognized earlier.It is suggested to use organic fertilizer to develop organic agriculture.The importance of organic fertilizer has been gradually recognized.Organic fertilizer machine to be designed and used in the process of the organic fertilizer production to finish the production process.

The design and production of organic fertilizer production machine further improve the production efficiency of organic fertilizer.Organic fertilizer machine manufacturers designed a special organic fertilizer production line to be usd to produce organic fertilizer.There are different series of production equipment in the organic fertilizer production line.For example,the production of organic fertilizer fermentation compost turner machine,organic fertilizer mixer machine,organic fertilizer granulation machine and a series of products.Among them,the fertilizer granulator machine is the main equipment in the granulation process.Granulator is designed into different types and models.Meanwhile,different types of equipment are used in different fertilizer production lines.For example,the design of rotary drum granulator can be used to produce organic fertilizer,and this equipment can also be used in the fertilizer manufacturing process of npk,compound fertilizer.
The designing of the organic fertilizer machine not only improve the organic fertilizer producing efficient,it also at the same time improve the using of the organic fertilizer.

Organic fertilizer production line vigorously solves the problem of land pollution in aquaculture plants

fertilizer granulator Apr 11, 2023

In recent years, we have all understood that the country has made great efforts to control environmental protection, especially with strict requirements for agriculture and animal husbandry. Organic fertilizers need to be used to regulate and improve the soil in agriculture, so that it is rich in organic matter, so that the soil can not be damaged. For animal husbandry, it is necessary to strictly treat animal manure, Using organic fertilizer equipment to ferment and process animal manure into organic fertilizer for soil use is also a win-win solution that organic fertilizer equipment can achieve. Under this premise, it also solves the pollution problem caused by animal manure.

For the problem of soil pollution, the country is currently vigorously addressing it, and development needs to rely on agriculture. Agriculture is not booming, let alone moving forward. There are reasons why the country is vigorously promoting the use of organic fertilizers. Using organic fertilizer granulators to produce organic fertilizers can not only improve soil compaction, but also effectively increase soil organic matter. Only when the soil has a high organic matter content can it develop towards health, This also confirms the significant contribution of organic fertilizer equipment to agriculture.

Strong support and advocacy from the country. Because the use of organic fertilizers is effective and the processing and production process is a way to turn waste into treasure, it can alleviate the problems encountered in agricultural production such as soil compaction, salinization, and chemical residues. It has many advantages for the soil and also supports the country’s sustainable development strategy to a certain extent. Therefore, the country strongly supports the related industries of organic fertilizer production lines, At the same time, it is precisely due to the strong support of the country and the promotion of the use of organic fertilizers that the organic fertilizer production line has rapidly developed and become a highlight in the mechanical industry.

The main task of organic fertilizer equipment is to sterilize livestock and poultry manure and produce organic fertilizer. This not only solves the problem of livestock and poultry farmers dealing with poultry manure, but also promotes the development of ecological agriculture and circular economy. The organic fertilizer production line has the characteristic of using manure as organic fertilizer, which can also create economic benefits for enterprises and promote the development of human environmental protection engineering, making a huge contribution to this.

What are the raw materials for processing fertilizers using organic fertilizer granulators

fertilizer granulator Apr 11, 2023

The current synonym for organic fertilizer equipment is environmental protection and organic. Why is this? Because organic fertilizer equipment is specialized in handling animal manure, using animal manure to produce organic fertilizer using an organic fertilizer granulator, and then using organic fertilizer to protect the soil, making the soil more and more fertile. When people know that organic fertilizer can protect the soil that nurtures us, organic fertilizer equipment is destined for an extraordinary path in the future. Both our country and other countries in the world are emphasizing sustainable and green development, Because both resources and the environment are crucial for our human survival, organic fertilizer equipment not only achieves sustainable development but also achieves the goal of treating livestock and poultry manure to protect the environment.

The raw materials for producing and processing organic fertilizers are relatively diverse, with a wide range of sources and relatively low prices. For example:

1. Crop straw and other plant residues, which mainly come from rice straw, wheat straw, corn stalks, garden waste, etc;

2. Animal manure, such as pig manure, cow manure, sheep manure, and other livestock manure;

3. Agricultural and sideline product residues, such as soybean meal, rapeseed meal, monosodium glutamate residue, mushroom residue, etc;

4. Household waste, such as kitchen waste, plant ash, etc;

5. Other raw materials, such as biogas residue, peat, plant ash, sludge, urban household sludge, etc.

The complete set of organic fertilizer production line mainly consists of fermentation system, drying system, deodorization and dust removal system, crushing system, ingredient system, mixing system, granulation system, and finished product packaging system; The fermentation system for harmless treatment of livestock and poultry excrement includes: feed conveyor, biological deodorizer, mixer, proprietary tipping machine, oxygen supply system, and automatic control system.

Function and production equipment of humic acid fertilizer

fertilizer granulator Apr 11, 2023

Humic acid fertilizer plays an important role in maintaining soil activity. In industry, manure, straw, mushroom residue, sawdust and other wastes are fermented by organic fertilizer production equipment, and then processed into organic fertilizer. Such organic fertilizer products are rich in humic acid.

1. Humic acid can improve nitrogen use efficiency

Nitrogen fertilizer is an indispensable fertilizer for plant growth, mainly urea and carbamine. When urea and ammonium bicarbonate are applied to the field, they will soon lose with the air and water flow. Only 30% of the nitrogen can be absorbed and utilized by crops. The aromatic core, hydroxyl group, carboxyl group and other acidic functional groups in humic acid can react with nitrogen to form stable new ion groups. These complexes remain in the soil for a long time, and gradually decompose and release nitrogen element, so that plants can slowly absorb it.

2. It has synergistic effect on phosphate fertilizer

When the available phosphorus fertilizer is applied into the soil, the phosphorus element will be fixed by the metal ions in the soil, so that the available phosphorus can be transformed into delayed phosphorus or ineffective phosphorus. The acid functional groups such as aromatic nucleus, hydroxyl group and carboxyl group in humic acid can react with phosphorus element to make it become soluble phosphorus, which increases the activity of phosphorus element and is easy to be absorbed by plants. According to statistics, the fertilizer efficiency of phosphate fertilizer can be increased by 5-10% after adding humic acid fertilizer.

3. It has synergistic effect on potassium fertilizer

The functional groups in humic acid can also absorb and store potassium ions, which can not only prevent the loss of potassium ions with water in sandy soil, but also prevent the fixation of potassium in cohesive soil, which can improve the utilization rate of potassium fertilizer by about 5%. In order to improve fertilizer efficiency, NPK fertilizer and humic acid organic matter will be processed by fertilizer granulator in organic fertilizer production process.

4. It has the effect of retaining water and fertilizer

Humic acid interacts with calcium ions in the soil to form a flocculent precipitated gel, which can cement the soil together, turning the soil particles into small reservoirs and fertilizer reservoirs that retain water and fertilizer, increase soil voids, and improve Improve soil water and fertilizer retention capacity.