Production process of granulator summarized by organic fertilizer production line

fertilizer granulator Mar 13, 2023

The organic fertilizer manufacturing process is mainly to screen and magnetically sort the organic waste with a water content of about 30% to 35% after fermentation and decay to prepare round granular organic fertilizer, and add functional bacteria to produce biological organic Fertilizer, adding nitrogen, phosphorus and potassium (total nutrient content less than 15%) can produce organic and inorganic fertilizers.

After the fermented organic waste is subjected to magnetic separation and sieving, the raw materials with binder and other ingredients to be compatible are metered according to the ratio requirements, and then lifted into a multi-dimensional high-efficiency mixer by a bucket elevator for rapid mixing. The mixed material slips out into the mixing bin, and is continuously and uniformly fed into the extrusion granulator by the disc feeder to make cylindrical particles; the cylindrical particles are polished and formed into spherical particles by the circular particle polishing and shaping machine, and are formed by the belt. The machine is fed into the drying, cooling and screening machine (three-in-one model). The particles are dried at a low temperature and large air volume (≤65 ℃) in the front section of the drying and cooling screening machine, and then enter the cooling section for air cooling. After sufficient cooling The material enters the screen installed at the end of the cylinder, and the sieved finished particles are transported by the elevator to the finished product silo, which is measured and packaged by the packaging system; the sifted large particles are returned to the mixing granulation system after crushing; The sieved small particles (basically without powder) can be made into small packages and sold directly.

Application of organic fertilizer granulator in powder fertilizer production line

fertilizer granulator Mar 13, 2023

Performance characteristics of organic fertilizer granulator: for organic fertilizer raw materials, livestock manure and urine, compost fertilizer, green fertilizer, sea fertilizer, cake fertilizer, peat, soil and miscellaneous fertilizer, microorganism and other urban domestic garbage The new organic fertilizer granulator has the specificity of organic fermentation fertilizer granulation, and the particles are pellets. The machine is suitable for a variety of different formulations. The compressive strength of organic fertilizer is higher than that of disc and drum, and the large ball rate is lower than 15%. The particle size uniformity can be adjusted through stepless speed regulation function according to user requirements. This machine is suitable for direct granulation of organic fertilizer after fermentation to reduce manufacturing costs.

The process flow of the powdery organic fertilizer production line is as follows:

1. First, mix chicken dung with proper amount of straw powder. The amount depends on the water content of chicken dung. Generally, 45% water content is required for fermentation. That is to say, knead it into a ball, see water in the fingers, but do not drip, and release it to dissolve

2. Then add the prepared mixture into the mixer for mixing. The mixing must be uniform, transparent and free of raw blocks

3. The raw materials are fed into the fermentation tank to add the fermentation bacteria. The fermentation tank is built into a 2.5 m wide and 0.8 m-1 m high strip, which is flipped once every 2 days (the length, width and height of the fermentation tank can be determined according to the actual site). The fermentation of bacteria used here is mainly for rapid temperature rise, fermentation, deodorization, and elimination of harmful bacteria. The fermentation tank is stacked for 2 days of temperature rise, 4 days of odorlessness, 7 days of looseness, and 9 days of fragrance Fertilization in 10 days. Specifically, the temperature on the second day of composting can reach 60 ℃ – 80 ℃ (different temperature changes in different seasons) to eliminate diseases and pests such as Escherichia coli and insect eggs; The stink of chicken manure was removed on the fourth day; On the 7th day, the compost became loose and dry and covered with white hyphae; On the 9th day, it sent out a kind of liquor flavor; On the tenth day, the bacterial fertilizer will mature

4. Crush with semi-wet material crusher

5. Then the impurities are screened out by the screening machine to make powdery organic fertilizer

6. The organic fertilizer production line can be packaged and stored by automatic packaging machine

Features of equipment for powdery organic fertilizer production line:

1. It can effectively mix livestock manure, sludge, microbial preparation and straw powder evenly, and create a better aerobic environment for material fermentation.

2. It is a kind of bio-organic fertilizer that can improve the soil quality and make green environmental protection through the principle of oxygen-consuming fermentation with livestock and poultry manure, agricultural waste, sugar factory sludge, sludge, household garbage and other pollutants.

3. It is suitable for the mode of ground strip and pile fermentation to produce bio-organic fertilizer in a factory. It has obvious advantages of low investment, low energy consumption, fast fertilizer production and large output.

4. For ground stacking fermentation, the materials need to be piled into long strips. The organic fertilizer dumper will regularly mix and break the materials, and decompose the organic matter under aerobic conditions. The Renyuan bio-organic fertilizer tipping machine has the function of crushing, greatly saving time and labor, significantly improving the production efficiency and product quality of the organic fertilizer plant, and greatly reducing the cost.

Installation and commissioning of drum granulator in npk fertilizer production line

fertilizer granulator Mar 13, 2023

1.Installation: After the drum fertilizer granulator machine arrives at the factory, it is installed in conjunction with the granulation process, indicating the elevation and horizontal position, and inclined installation. The general inclination is 2-5 degrees (can be adjusted by the user). The machine bracket and The transmission frame has anchor holes and can be installed on concrete.

The total thickness of the pedestal pad between the base and the foundation of the machine should not exceed 30-35㎜;

1.Adjust the height of each base with a toroidal pad to incline each base by 5 degrees;

2. The adjustment of each base is suitable for placing the cylinder on the bracket, and finally adjusting the supporting roller;

3.Install the transmission part of the granulator;

4.After making sure that the supporting roller, transmission device and cylinder are adjusted properly, start pouring cement.After 8-10 days, after the cement has set, start the no-load test run;

5. Adjustment method of body position:

a. On the full length of the left and right sides of the body, install two parallel steel wires with a wire diameter of 0.5-1㎜ and check the level of the steel wire with a level meter;

b. Put down two phase hammers tangent to the round from each round along the sides of the dryer.

c. Measure the distance between the wire and the wire sink to detect the body in a horizontal position;

d. Detect the relative vertical elevation of the highest point of the two rounded circles to check the position of the body on the vertical plane;

e. Use the method of moving electric roller to adjust the measurement of c and d, so that the body is in the correct position;

2. No load test:

a. The temperature of each bearing should rise steadily for 8 hours with no load on different ground, and the bearing temperature should not be higher than 50 ℃ at the end of the test run;

b. The noise of the gear should be uniform, and should not be high and low;

c. After the test run, observe that the bearings must not have serious wear and scratches.

Process of organic fertilizer granulator for processing granular fertilizer with sheep manure

fertilizer granulator Mar 13, 2023

Fertilizer manufacturing process of sheep manure and straw material fertilizer

The amount of sheep dung mixed with the appropriate amount of straw powder depends on the water content of the sheep dung. Generally, the fermentation requires 45% water content, that is, the hands are squeezed into a lump, and the fingers are watered, but there is no dripping. Scattered. Then add cornmeal and strains. The function of cornmeal is to increase sugar content for the fermentation of strains, so that multi-dimensional compound enzyme bacteria will soon have an absolute advantage.

1. Add the prepared mixture to the blender for stirring. The stirring must be even, transparent, and no raw materials are left.

2. The well-stirred ingredients are piled into long strips with a width of 1.5m-2m and a height of 0.8m-1m, and they are tossed once every 2 days with a turning machine.

3. Compost for 2 days, odorless for 4 days, loose for 7 days, become fragrant for 9 days, and become fat for 10 days.

4. The temperature can reach 60 ℃ -80 ℃ on the second day of stacking, killing E. coli, eggs and other diseases and insect pests;

5. On the 4th day, the smell of sheep dung was eliminated; on the 7th day, the compost became loose and dry, covered with white hyphae;

6. On the 9th day, a scent of distiller’s koji is issued;

7. On the 10th day, the bacterial manure will ferment and mature;

8. After a little drying, it can be crushed by a semi-wet material crusher, granulated by an organic fertilizer granulator, dried by a dryer, and then sieved by a sieving machine. The finished organic fertilizer is ready to be installed. The bag is stored.

Equipment composition and application scope of drum granulator

fertilizer granulator Mar 13, 2023

The working principle of the drum granulator is that the belt and pulley are driven by the main motor and transmitted to the driving shaft through the reducer. The split gear installed on the driving shaft is engaged with the large gear ring fixed on the body and works in opposite direction. The material is added from the feed end and passed through the cylinder. It is made into particles by the special structure inside the cylinder, and then flows out through the outlet. Because of the continuous entry of materials and the continuous rotation of the granulator, mass production can be realized.

Overview of drum granulator structure The whole machine can be divided into five parts:

Bracket part: the whole rotating part of the machine body is supported by the bracket, which bears a large force. Therefore, the bracket part of the machine is made of medium carbon steel plate and channel steel dryly, and has passed strict quality control and special process requirements, which has reached the purpose of the machine. In addition, it is more important to fix the supporting roller on the rack. Considering that it will cause great friction with the body rolling belt, our factory specially selects anti-corrosion and wear-resistant materials, which greatly improves the service life of the machine. The supporting roller frame also adopts the casting integration technology. In addition, there are lifting hooks at the four corners of the supporting roller frame, which is convenient for loading, unloading and transportation

Drive part: the drive part of the whole granulator is the most important part. The whole body works in this way. The drive frame is made of high-quality channel steel dryly connected, and has passed the strict quality requirements. The main motor and reducer installed on the drive frame are ISO performance reliable products, and the quality is reliable. The motor drives the pulley, triangular belt, and reducer to the main shaft, so that the body works, The transmission reducer is driven by nylon shaft pin coupling in the main shaft working part.

Big gear: fixed on the machine body, it fits with the transmission pinion and drives the machine body to work in the opposite direction. It uses high-tech wear-resistant materials, so that the service life of the machine is longer.

Rolling belt: fixed to both sides of the body to support the whole body.

Body part: The body part of the whole granulator is particularly important. It is made of high-quality and medium-carbon steel plate dryly connected, with special rubber lining plate or acid-resistant stainless steel lining plate built in, to achieve automatic scar removal and tumor removal, eliminating the traditional scraper device, and achieving the purpose of this machine through strict quality control and special process requirements.

The drum granulator is especially suitable for granulation of light fine powder materials, especially for granulation of organic compound fertilizers. The finer the basic particles of the fine powder material, the higher the sphericity of the particles, and the better the balling quality. It is generally required that the particle size of materials before granulation should be less than 50 mesh. Typical application materials: chicken manure, pig manure, cow manure, carbon black, clay, kaolin, carbon, phosphorus and potassium and other organic compound fertilizers are suitable. The granulator developed and produced by our company is based on the manufacturing principle and technology of the stirrer granulator and the drum granulator. It is carefully developed and repeatedly tested. The granulator can produce bacteria at normal temperature, with reasonable structure design, and can produce spherical granular products. The granulator has the characteristics of low water content, easy drying, high molding rate, good particle strength, and beautiful appearance. It is the ideal bio-organic fertilizer and organic-inorganic fertilizer today, Granulation equipment for organic and inorganic compound fertilizers.

Characteristics and application scope of different types of organic fertilizer granulators

fertilizer granulator Mar 13, 2023

Organic fertilizer granulator machine can effectively solve the environmental pollution caused by the excrement discharge of the aquaculture industry, thereby reducing the eutrophication caused by surface and groundwater pollution caused by organic waste, which is conducive to improving the safety and quality of agricultural products, and for the comprehensive cultivation of edible green vegetable melons If a good foundation is laid, the ecological and environmental benefits are extremely significant.

The characteristics of the organic fertilizer granulator are:
1. The granules produced are spherical.
2. The organic matter content can be as high as 100%, to achieve pure organic matter granulation.
3. The organic particles can be inlaid with each other under a certain force, and there is no need to add a binder during granulation.
4. The granules are solid and can be sieved after granulation to reduce drying energy consumption.
5. The organic matter after fermentation does not need to be dried, and the moisture content of the raw material can be 20-40%.

The scope of application of organic fertilizer granulator is also very wide. The finer the basic particles of organic materials, the higher the sphericity of the particles and the better the quality of the balls. It is generally required that the particle size of the material before granulation should be less than 200 mesh. Typical application materials: chicken manure, pig manure, cow dung, charcoal, clay, kaolin, etc. It is specially used for granulation of organic fermented fertilizers for municipal solid waste, such as organic manure, animal manure, manure, manure, composted manure, green manure, sea manure, cake manure, peat, soil and other fertilizers, three wastes, microorganisms The particles are irregular spheres. The qualified granulation rate of the granulator is over 90%, which is suitable for many different formulas. The granulator is best for direct granulation after fermentation of organic fertilizer.

Precautions during fermentation of organic fertilizer production line

fertilizer granulator Mar 13, 2023

Matters needing attention during the fermentation of organic fertilizer manufacturing process:

1. Requirements for fermentation raw materials

Fermentation raw materials (such as agricultural wastes such as feces) are preferably fresh without natural recycling.

2. Accessories requirements

Fermentation auxiliary materials (such as straw, rice bran, etc.) should have a moderate water content, strong water absorption, suitable particles or length, and should not be too large. The amount of addition should be determined according to the moisture content of the fermentation raw material.

3. The strains should be removed

Organic fertilizer fermentation strains require at least 50 grams (1 or 2) for one ton of raw materials. Considering that it cannot be evenly spread on the fermentation materials, when using it, first mix 50 grams of strains with 500 grams (1 kg) Stir any kind of raw materials such as wheat drum, sawdust, oil dry, rice bran, etc., and then sprinkle it into the fermentation material, and then stir and pile up the fermentation evenly.

4. The fermentation moisture is adjusted well

The moisture adjustment of raw and auxiliary materials is the most important, which is related to the success or failure of fermentation. Moisture requirements are: after the original accessories are mixed, hold them in a ball and fall on the ground into two pieces. The proportion of general auxiliary materials (such as straw, rice straw, etc.) is 10% to 30% (weight percentage with raw materials). If calculated according to the volume ratio of the two, it is generally 2 parts of raw materials and 1 part of auxiliary materials.

5. The length, width and height of the fermentation stack should meet the standard

It is required that the width of the fermentation product is not less than 1.5 meters, the height is not less than 1 meter, and the length is not limited.

Input of a complete set of granular organic fertilizer production line equipment and supporting facilities

fertilizer granulator Mar 13, 2023

Input of a complete set of granular organic fertilizer production line equipment and supporting facilities

1. Centralized treatment scheme of livestock and poultry excrement: build a relatively large excrement treatment station in the centralized breeding area of scale (one machine with multiple tanks). For daily treatment of livestock and poultry excrement of more than 12 tons, use a 3M span trough tipper; Build a 300-500 square meter transparent greenhouse, with several fermentation tanks built in the greenhouse (the cost depends on the local actual situation due to different materials).

2. Dispersed treatment scheme of livestock and poultry excrement: 2M span fermentation equipment is built in two farms, and the single unit price is about 200-300 square meters of glass fiber reinforced plastic shed (the cost depends on the local actual situation due to different materials)

So how to use livestock manure and crop straw to ferment organic fertilizer:

1、 Material ratio. Mix chicken manure, pig manure, mushroom residue, straw, dry soil powder, etc. in proper proportion. About 3-4 tons of fresh manure are added with 1 kg of organic fertilizer starter. The starter is diluted and evenly scattered into the manure pile, and mixed evenly.

2、 Material stacking. When making a pile, making it too small will affect the fermentation. The height of the pile is 1.5 meters to 2 meters, the width is 2 meters to 3 meters, and the length is more than 3 meters, so the fermentation effect is better.

3、 Moisture requirements. The moisture content of fermentation materials should be controlled at about 65%. Too high or too low is not conducive to fermentation, and fermentation is slow with little water; Too much water, poor ventilation, slow temperature rise and odor. If the water content is too high, straw, mushroom residue, dry soil powder, etc. can be added. If the water content is appropriate, you can grasp a handful of materials tightly, see the watermark on the finger joint, but do not drip, and disperse immediately after landing.

4、 Turn over the pile for ventilation. During the fermentation process, oxygen should be properly supplied and the pile should be turned over (several times when the temperature rises to 75 ℃ or above). The temperature of the pile should be controlled at about 65 ℃. Too high temperature has an impact on nutrients. Fifth, fermentation is completed. Generally, the fermentation can be completed in 5 to 7 days. The material is dark brown and the temperature drops to normal temperature, indicating that the fermentation is completed.

The complete set of granular organic fertilizer production line equipment includes: trough fermentation equipment – forklift silo – pulverizer – mixing mixer – disc granulator – dryer – cooler – screening machine – coating machine – packaging machine, and the equipment is connected by conveyor.

What is the role of fermented organic fertilizer (chicken manure for example):

1. Produce a variety of enzymes to control continuous cropping and root-knot nematodes.

2. It contains beneficial microbial flora, which can activate nitrogen in the air, release potassium nutrients and supplement soil organic matter.

3. The soil is soft and easy to cultivate, promoting the soil aggregate structure, releasing soil pores and promoting the growth of root groups. Keep the soil water and fertilizer.

What should npk fertilizer granulator pay attention to when processing fertilizer?

fertilizer granulator Mar 13, 2023

Each granulator has its functions and its differences, and the disc fertilizer granulator machine also has its grading effect. The disc granulator makes the powdery material change from small to large from the bottom of the disc, and then form granules , Spilled into the outer disk. Then the diameter of its outer disc becomes larger, and the linear velocity of the particles increases rapidly. The particles are rolled while rolling to form spherical particles. Finally, the larger particles are sent to the dryer by a belt conveyor for drying.

In actual production, the disc granulator must determine the tilt angle and speed according to various raw materials. To operate. The material required for the granulation of the disc granulator is very important for its cohesiveness and plasticity. The balls with different particle sizes will leave the edge of the disc and roll down according to the different separation angles due to the different gravity In the process of continuous rolling, the ball will continuously evacuate the water in the ball out of the surface, so that the ball has a certain hardness, and then follow the edge of the plate to discharge out of the plate. If there are uneven particles, the granulator will return again to continue granulation. The granules produced are of uniform size.

Equipment configuration of a complete set of cow manure organic fertilizer production line

fertilizer granulator Mar 13, 2023

China has a vast territory and rich raw material resources for organic fertilizer machine. It is understood that the final urine excreted by a pig in one year combined with litter can produce 2000-2500kg of high-quality organic fertilizer, which is enough for one mu of land to use fertilizer throughout the year. Ingredients, content of more than 6%, organic content of more than 35%, are higher than national standards.

Investment in the construction of an organic fertilizer plant has also become an important way for investors to make profits. At the same time, it has also driven the development of organic fertilizer manufacturing process. Many places have begun to build professional equipment and production lines for organic fertilizer production. The government also encourages agricultural and animal husbandry enterprises to increase investment in organic fertilizer equipment. 

Judging from the current situation, in the future, organic fertilizer will certainly occupy an important place in the fertilizer market, and the development of the organic fertilizer manufacturing process will also be unlimited.

There are three configurations of organic fertilizer equipment:

High configuration: chicken manure dehydrator, fermentation stacker, semi-wet material crusher, horizontal mixer, fertilizer granulator machine, dryer, cooler, roller screening machine, film coating machine, packaging equipment, belt conveyor, etc.

Medium configuration: semi-humid material crusher, horizontal mixer, granulator, dryer, cooler, roller screener, packaging equipment, belt conveyor, etc.

Low configuration: semi-wet material pulverizer, horizontal mixer, granulator / drum screening machine, packaging equipment.