Application of two-shaft mixer in npk fertilizer production line

fertilizer granulator Feb 24, 2023

Organic fertilizer granulator machine to be designed and used in different type fertilizer manufacturing process to produce the fertilizer into granulator.

Like the rotary drum granulator machine to be used in organic fertiizer manufacturing process or npk fertilizer production line.

The roller press granulator machine to be used in the npk,compound fertilizer production line to produce compound fertilizer granulator using the extrusion method.

More other type fertilizer granulator machine to be designed and used in the fertilizer manufacturing process to finish the production process.

In the production process of organic fertilizer, we must choose different organic fertilizer production line equipment according to the customer’s manufacturing situation. Today, let’s take a look at the advantages of horizontal mixers and double-shaft mixers in organic fertilizer mixers:

The dual-shaft mixer uses the synchronous rotation of two symmetrical spiral shafts to add dry water and other powder materials while stirring, so that the dry powder materials can be humidified evenly, so as to prevent the humidified materials from releasing dry ash and seeping water , It is convenient to load and transport the humidified ash or transfer the humidified ash to other conveying equipment. The horizontal mixer can obtain sufficient mixing of raw materials, thereby improving the uniformity of mixing, which is suitable for the mixing of raw materials.

The double-shaft mixer is mainly composed of a shell, a screw shaft assembly, a driving device, piping, a cover, a chain cover and other components. The shell is mainly composed of plates and steel sections, welded and formed in a manufacturing plant, and assembled with other components. The shell is tightly sealed, and there will be no rise and leakage of fly ash.

Subject to feasibility, the horizontal mixer is not affected by particle size and density. It has a good effect on sticky substances. The stable mixing process reduces the damage to fragile materials, and the flying knife structure also plays a role in breaking. The horizontal structure reduces the height of the fuselage for easy installation. The forward and reverse rotation screw is installed on the same flat shaft to form a low-power, high-efficiency mixed environment.

Zhengzhou Huaqiang is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

What equipment is included in the whole BB fertilizer production line

fertilizer granulator Feb 24, 2023

Advantages of bb fertilizer manufacturing process.

(1)simple BB fertilizer production line features: less investment, small footprint, mechanical transmission, hybrid inuitive and reliable.

(2)semi-automatic BB fertilizer production line feature: manual quantitative, low investment, high efficiency; continuous mixer for continuous production operations;yield, long life and other characteristics.

(3)Automatic BBfertilizer equipment feature: using a variety of ingredients automation, greater accuracy and batchine recipe recipes stability; ingredirnts mixing speed, contact with air time, not easy to produce fertilizer absorbent damp; unique seismic devices to measure and precisely, in a more complex working conditions stable job, come with fast, accurate, high precision;

(4)control instrumentation is simple, easy to use, store multiple recipes, can be set at any time by the electronic contrl device to achieve automatic control.

(5)reduce investment, BB fertilizer equipment is due to set ingrediets, mixing, packaging in one, reducing raw materials and mixed repeatedly improved, thereby reducing equipment investment.


BB fertilizer mixing machine is the production of powdered formula fertilizer production equipment, it is possible to mix powdered particles of powder can be blended mix, it is divided into simple, semi-automated and fully automated.Next to put the raw material into organic fertilizer granulation machine to make into granulator.

How to build a fully automatic organic fertilizer production line in the farm

fertilizer granulator Feb 24, 2023

How to use organic fertilizer composter to ferment manure and process organic fertilizer

The manure from poultry farms contains a large amount of nitrogen, phosphorus, potassium and other nutrients, which is an excellent organic fertilizer. The raw materials of organic fertilizer (livestock and poultry manure, domestic garbage, dead branches and leaves, biogas residue, waste bacteria, etc.) are fermented and then enter the semi-wet material crusher for crushing, and then add nitrogen, phosphorus and potassium and other elements (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) to make the mineral elements meet the required standards, and then have a mixer for mixing, After entering the granulation mechanism, the particles will be dried, screened by the screening machine, and the qualified products will be packaged, and the unqualified ones will be returned to the organic fertilizer granulation machine for granulation.

However, before use, it is necessary to kill the pathogenic microorganisms, parasitic eggs and other harmful substances in the feces to prevent them from polluting the farmland, causing the farmland odor and burning seedlings. The small manure organic fertilizer production line is based on some domestic farms, such as chicken farms, pig farms, cattle farms, and other chicken dung, livestock dung, as raw materials to ferment and produce small amounts of organic fertilizer, to solve the problem that the stench of chicken dung, pig dung, and cow dung can not be handled in time, and the price of this set of equipment is low, which is acceptable to most farms.

The organic fertilizer equipment configuration includes pulverizer, mixer, organic fertilizer granulator, screening machine and packaging machine. The small organic fertilizer production line manufacturer has a complete set of equipment of 50000 to 60000 yuan. The equipment investment is small, but a large amount of labor costs need to be invested in the later stage.

Selecting the appropriate manure treatment equipment for livestock and poultry farms can not only protect the environment and realize the healthy development of green animal husbandry, but also improve the economic benefits of the farms and achieve ecological sustainable development.

Drum granulator is often used in cow manure organic fertilizer production line

fertilizer granulator Feb 24, 2023

Cow manure organic fertilizer manufacturing process:
At present, there are many methods in the organic fertilizer production line, such as disc, drum, and extrusion, and each of these methods has its own advantages and disadvantages. The advantages of the disc granulator are intuitive operation, simple control, high ball formation rate, less material return, less wearing parts of the equipment, and less maintenance; its shortcoming is the small processing capacity of the single machine.

Installation and commissioning of rotary drum granulator:
After the drum fertilizer granulator machine arrives at the factory, it is installed in conjunction with the granulation process, indicating the elevation and horizontal position, and inclined installation. The general inclination is 2-5 degrees (can be adjusted by the user). The machine bracket and The transmission frame has anchor holes and can be installed on concrete.

Features of rotary drum granulator:
It has the large capacity, low power consumption and maintenance costs.
The balling rate is 70%, with small amount of return material, small size of feed back and can be re-granulation.

Zhengzhou Huaqiang can provide the best service to you and help our clients gain profit in quickly.
We will provide the most environmentfriendly and safe products with high quality at most favorable fertilizer granulator machine price for the customer with perfect after service.

Characteristics and application fields of organic fertilizer granulator

fertilizer granulator Feb 24, 2023

Conventional production methods of granular fertilizer:conventional production methods of granular fertilizer are divided into extrusion method and aggregate method.
The ring die granulator,flat die granulator and roller press granulator are used in extrusion granulation.During the granulation process,the ring die granulator machine and template are severely worn,with short service life,high maintenance of fertilizer granulator machine price and large power consumption. 



Moreove,the extruded particles are cylindrical or flat die granulator machine,with poor fluidity,so they are not suitable for mechanized fertilization.The pelletilizer and drum granulator are used for pelletilizing.They are used to crush the dried organic raw materials and chemical fertilizer into fine powder,and then use the disc granulator or rotary drum granulator to roll the materials into granules.

How to build a fully automatic organic fertilizer production line in the farm

fertilizer granulator Feb 24, 2023

How to build a fully automatic organic fertilizer production line in the farm

The scale of livestock farms in China is becoming larger and larger, and the feces produced every day are difficult to be treated. The feces of livestock and poultry farms are treated innocuously through the equipment of the production line for processing organic fertilizer in livestock and poultry farms, and the feces of livestock and poultry farms are comprehensively utilized to prevent the pollution of the feces to the environment, while promoting the sustainable development of the aquaculture industry.

The production of organic fertilizer by livestock manure fermentation requires good (consumption) oxygen fermentation. Therefore, the oxygen supply measures should be increased during the operation process, so as to achieve uniform mixing, frequent turnover and ventilation. Otherwise, it will lead to anaerobic fermentation and odor, affecting the fertilizer effect. Fermentation is complete. Generally, 48 hours after pig manure is piled up, the temperature rises to 50~60 ℃, and the temperature can reach above 65 ℃ on the third day. At this high temperature, it will be overturned once by the organic fertilizer fermentation tipper. Generally, there will be two times of high temperature above 65 ℃ during the fermentation process. The fermentation can be completed after two times of overturning, and the fermentation can be completed within a week or so normally. The material is dark brown, and the temperature begins to drop to normal temperature, indicating that the fermentation is complete.

The complete set of equipment configuration includes fermentation equipment, pulverizer, mixer, granulator, dryer, cooler, screening machine, coating machine and packaging machine, as well as conveyors for material transportation between equipment. Such a complete set of equipment configuration needs 23 million, but the entire production line only needs five or six workers to complete the production operation and realize automatic production.

Among them, the reasonable collocation of the fineness of raw materials is crucial for the production process of organic fertilizer. The fineness of the whole raw material should be matched as follows: 100-60 mesh raw material accounts for about 30-40%, 60-mesh raw material accounts for about 35%, and small particles with diameter of 1.00-2.00 mm account for about 25-30%. The higher the fineness of the material, the better the viscosity, and the higher the surface finish of the particles after granulation. However, in the production process, the use of super proportion and high fineness materials is easy to cause problems such as oversized particles and irregular particles due to poor viscosity.

Organic fertilizer composter helps to improve the fermentation quality of raw materials

fertilizer granulator Feb 24, 2023

Composting is a treatment technology for organic components in organic fertilizer production line with organic fertilizer machine. The wastes such as stone, metal and glass not only affect the fermentation process of compost, but also affect the quality of compost. These substances must be sorted out and treated separately. At present, China’s urban domestic waste generally adopts a mixed collection method. Although the paper, plastic, etc. in the garbage are greatly reduced after multiple pick-ups by residents, scavengers, sanitation workers, etc., the garbage still contains some non-degradable substances such as metals and waste batteries , Waste lamps, etc.
At present, in the process of composting, the method of mechanical combined with manual sorting is usually adopted. The mechanical sorting methods mainly include screening, wind sorting and magnetic sorting. Taking effective measures to promote the separation and collection of municipal solid waste in China is very necessary to save the cost of compost and improve the quality of compost.

The fertilizer granulator machine included the rotary drum granulator machine, new type organic fertilizer machine, and roller press granulator machine. Other series organic fertilizer granulator machine are to be designed for different type. 
Zhengzhou Huaqiang as a manufacturer for fertilizer production line is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

Characteristics and application scope of new organic fertilizer granulator

fertilizer granulator Feb 24, 2023

Organic fertilizer production line is a streamlined production operation mainly composed of a new organic fertilizer granulator machine. Each of them is very important. Especially in the production process, the idler determines whether the production is running efficiently. There is a traditional use of the organic fertilizer equipment production line. The characteristics add luster to people, and it is widely understood what kind of performance they have.

1) First of all, the raw materials such as animal manure are fermented and rotten. 

2) Secondly, use the semi-wet material crusher of organic fertilizer crushing equipment to decompose the raw materials.

3) Matching raw materials is one of the most important processes in organic fertilizer production. 

4) After the material is uniformly mixed, mechanical granulation is required, which is also a crucial aspect of the entire production process.

5) The raw material obtains high-temperature energy after the drying step. 

6) Sieving is to sieve out unqualified granule fertilizer. 

7) The blended raw materials are used to produce granules, which are especially suitable for materials with high viscosity.

8) The material of the mixing vessel must be able to meet the standards required for production, such as pressure resistance, temperature resistance, resistance to catalyst erosion, and keep the product clean. 

Zhengzhou Huaqiang is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

How to choose an appropriate address for building an organic fertilizer equipment factory

fertilizer granulator Feb 24, 2023

In the 21st century, with the continuous improvement of people’s living standards, people have put forward new requirements for the quality of food, and “pollution-free” has become the standard for people to measure the quality and safety of food and vegetables. Therefore, green food with organic fertilizer is deeply loved by consumers. It also provides broad development space for organic fertilizer.

After handling all the opening procedures, it is necessary to select the appropriate site for the plant construction. The general principle for the selection of the plant site for the organic fertilizer equipment is as follows: far away from the residential area, select the downdraft; Adjust measures to local conditions, compact layout, and try to use the abandoned land: separate the living area from the plant site to maintain environmental sanitation.

1. Terrain and terrain: The fertilizer plant should be built in a high, dry, flat and well-drained place, with the lowest level higher than the local historical flood line. Its underground water level should be below 3 meters, which can avoid the threat of flood in rainy season. The area of the site can be determined according to the management mode and the layout of the plant (including the processing workshop, fermentation workshop, raw material warehouse and finished product warehouse). The layout is required to be compact and reasonable.

2. Water source and power supply: as a fertilizer plant that can operate normally, water source and power supply must be normal; The water conditioning in the fermentation workshop and the granulation in the processing workshop need sufficient and regular water supply. In order to meet the requirements of production and processing, complete sets of processing equipment and some single machines also need stable power supply.

3. Social connection: social connection refers to the connection between the fertilizer plant and the surrounding society. Such as the connection with residential areas, transportation and power supply. Therefore, the site selection of fertilizer plants must comply with social public health standards, so that fertilizer plants will not become a source of pollution of the surrounding environment, and will not be polluted by the surrounding environment.

Choosing a Suitable Fertilizer Granulation Machine

When selecting a suitable fertilizer granulation machine, you must know what fertilizer pellet type you want to produce. Maybe you want to have flat ball-shaped fertilizer pellets. So, ensure to choose the one that can meet your requirements.

Also, you should choose good fertilizer and granules-making plant manufacturers. They can provide professional suggestions, like proper fertilizer granulation equipment maintenance. Remember, maintaining your granulator effectively can prolong your fertilizer pellet mill’s service lifetime.

If you plan to build a small granulation plant, you can go for a small-scale fertilizer granulator. Keep in mind that when starting a fertilizer granulation-making plant, having a good machine can make a big difference.

Organic fertilizer equipment conforms to the green development of agriculture

fertilizer granulator Feb 24, 2023

In the long development process, only by virtue of a good living environment, can not promote the maximum development of organic fertilizer equipment. Therefore, the primary task of the current organic fertilizer equipment is to recognize its own shortcomings, carefully study the advanced organic fertilizer production technology, and integrate it reasonably into the actual research and development, so that the organic fertilizer equipment will be more in line with the market development after repeated improvements .It can provide more comprehensive and satisfactory services for agricultural production .In the increasingly fierce market competition, the factor that can strongly support the rapid development of organic fertilizer granulator machine lies in the overall strength of the equipment.

The swing type belt conveyor is installed between the cloth distributing machine and the confluent belt conveyor, which is an important part of organic fertilizer manufacturing process. Oscillating belt conveyors mainly play a connecting role in the production of organic fertilizers.

The swing belt conveyor has a turret at the front and rear ends, which is a support to support the rotation of the belt conveyor, similar to a bearing. One end of the belt conveyor is fixed on the rotating frame of the confluent belt conveyor, and the other end is fixed on the rotating frame of the shuttle cloth conveyor. When the shuttle distributing machine travels back and forth, it drives the swing belt conveyor to rotate and move on the two rotating seats.In organic fertilizer production line, we can use the rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator. The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process.This point is different from the roller press organic fertilizer granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.