What are the requirements for organic fertilizer equipment in the granulation process?

fertilizer granulator Feb 27, 2024

The process of organic fertilizer generation is not simple, once the operation is wrong, the finished product is likely to be unable to use, which will cause a waste of resources. So what should we pay attention to when operating special organic fertilizer equipment?

To produce organic fertilizer, it is first necessary to collect waste materials such as livestock manure, clean, stir, and remove impurities. After the preliminary preparation work is completed, the fermentation process is entered. The personnel should pay attention to the material for secondary stacking fermentation, stacking 15 to 20 days the temperature is reduced to about 40 degrees, and the bactericides with phosphorus, potassium, nitrogen fixation and underground pest control functions are evenly added to the fermented materials in a ratio of 1 to 500.

Next, the organic fertilizer can be stacked and fermented for 7 days to reach the standard of bio-organic fertilizer, and the fermented bio-organic fertilizer is screened into the warehouse. The processed functional pure bio-organic fertilizer was granulated. According to different raw materials to choose organic fertilizer granulator, disc granulator, extrusion granulator, extrusion ball throwing machine and so on.

Generally, the moisture content of freshly made particles is relatively large, and the water needs to be dried to less than 20% of the organic fertilizer standard, and the biological organic fertilizer needs to be selected at low temperature (temperature below 80 degrees) when selecting the dryer, and the dried granular organic fertilizer is packaged directly after cooling by the cooling machine, which can bring good economic benefits.

Raw Materials and Construction Scale of Small Organic Fertilizer Complete Equipment

fertilizer granulator Feb 27, 2024

A set of low configuration small organic fertilizer complete equipment only requires a crusher, mixer, granulator (optional), screening machine, and packaging machine. Therefore, the price of the entire organic fertilizer production line ranges from tens of thousands to hundreds of thousands.

The selection of raw materials has a significant impact on the selection of production processes, organic fertilizer production equipment, and the selection of fermentation and processing workshops with small areas. Therefore, it is necessary to first determine the selection of raw materials. The selection of raw materials must be tailored to local conditions and materials must be sourced locally. There are many raw materials for organic fertilizer. If there are many local raw materials with lower prices, then choose which materials to make organic fertilizer. If there are free ones, it would be even better.

The construction scale of organic fertilizer production lines is generally 30-250000 tons per year. We need to comprehensively consider local resources, market capacity, and market coverage radius. Generally, based on 10 hours per day, it is advisable for small newly-built factories to produce 10000 tons (2.7 tons/hour), 20000 tons (5.5 tons/hour), and 30000 tons (8.2 tons/hour) per year. Medium sized factories can produce 50-100000 tons per year, while large factories can produce 100-300000 tons per year. The investment scale and product plan design need to be formulated based on the following conditions: characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, factory site conditions, degree of production automation, etc.

How to choose a strong organic fertilizer equipment manufacturer and a high-quality organic fertilizer production line to ensure stable and efficient production of organic fertilizers has become a question that these investors need to consider. It is best for us to conduct on-site inspections when purchasing organic fertilizer equipment. Only after conducting on-site inspections can you choose the correct manufacturer and product through your own observation.

What equipment is included in the complete set of chicken manure organic fertilizer production line

fertilizer granulator Feb 27, 2024

Chicken manure organic fertilizer equipment can effectively solve the environmental pollution caused by organic waste in industries such as animal husbandry, reduce the eutrophication of surface water caused by pollution, improve the safety and quality of agricultural products, and lay a good foundation for human comprehensive consumption of green and organic food. The ecological and environmental benefits are extremely significant.

1. The fermentation system of the chicken manure organic fertilizer equipment process consists of a feed conveyor, a biological deodorization machine, a mixing mixer, a proprietary lifting and tilting machine, and an electrical automatic control system;

2. The main equipment of the drying system for chicken manure organic fertilizer equipment includes belt conveyor, rotary drum dryer, cooling machine, induced draft fan, hot air stove, etc;

3. The deodorization and dust removal system of chicken manure organic fertilizer equipment consists of a settling chamber, a dust removal chamber, and other components. It includes a new type of semi wet material crusher, LP chain crusher or cage crusher, and a belt conveyor;

4. The chicken manure organic fertilizer equipment ingredient system includes electronic ingredient system, disc feeder, vibrating screen, and can be configured with 6-8 types of raw materials at once;

5. The mixing system of chicken manure organic fertilizer equipment consists of optional horizontal or disc mixers, vibrating screens, mobile belt conveyors, etc;

6. The granulation system of chicken manure organic fertilizer equipment process requires the use of granulation machine equipment. The optional granulation machine equipment includes: compound fertilizer roller extrusion granulation machine, disc granulation machine, flat film granulation machine, biological organic fertilizer spherical granulation machine, organic fertilizer specific granulation machine, drum granulation machine, round throwing machine, compound fertilizer specific granulation machine, etc;

7. The cooling and drying system of chicken manure organic fertilizer equipment can be used for drying and cooling in rotary dryers, drum coolers, and other equipment. The screening system is mainly completed by drum screening machines, which can be equipped with primary and secondary screening machines to achieve higher product yield and better particles;

8. The finished product packaging system of chicken manure organic fertilizer equipment generally includes electronic quantitative packaging scales, silos, automatic sewing machines, etc. This can achieve fully automatic and uninterrupted production of chicken manure organic fertilizer production line.

How to properly inspect and maintain organic fertilizer equipment after granulation

fertilizer granulator Feb 27, 2024

Organic fertilizer equipment is a type of equipment that uses chicken and pig manure as the main raw materials, adds a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate, and other substances, and ferments rice bran, yeast, soybean meal, and sugar for a certain period of time as biological bacteria. Under the action of sulfuric acid, it is mixed and fermented to produce biological fertilizers.
 As a user of organic fertilizer equipment, in order to create more value in a longer period of time, it is necessary to check and maintain from time to time. Among them, what are the main contents of organic fertilizer equipment to check?

1, first of all, we need to pay attention to some important parts of organic fertilizer production line equipment. For example, the bearing of the crusher bears most of the load of the machine, which will directly affect the service life and operation rate of the machine, so it is necessary to regularly lubricate, the injected lubricating oil must be clean, and the seal must be good. Among them, the main places of oil injection are: rolling bearings, rolling bearings, all gears, active bearings, sliding surfaces, etc.

2. Next, pay attention to whether the other parts of the organic fertilizer equipment work normally, and check the degree of wear of the vulnerable parts, and replace them in time when they need to be replaced. If the bearing oil temperature rises, it should be stopped immediately to check the cause and eliminate it. If the rotating gear has impact sound, it should be stopped immediately to check and eliminate.

3, among them, the newly installed tires are easy to loose, and the operator must check frequently. At the same time, dust and other objects on the bottom plane of the movable device should be removed to prevent the machine from moving the movable bearing on the bottom frame when it encounters materials that are not easy to break, causing serious accidents.

Equipment process and granulation characteristics of organic fertilizer roller extrusion granulator

fertilizer granulator Feb 27, 2024

The organic fertilizer roller squeezing granulator uses dry extrusion technology to compress powdered materials with a moisture content of less than 20% into flakes, which are then crushed, granulated, and screened to transform the block like materials into granular materials that meet the requirements for use. Dry rolling granulation mainly relies on external pressure to force the material to be compressed into pieces through the gap between two relatively rotating rollers; During the rolling process, the actual density of the material can increase by 1.5-3 times, thereby achieving a certain strength requirement.

For the roller extrusion granulator equipment, the shape and size of the ball socket on the roller skin can be selected according to the user’s needs, with a wide range of ball pressure shapes, including pillow shaped, semi-circular particle shaped, rod shaped, pill shaped, walnut shaped, flat ball shaped, and square bar shaped.

The roller squeezing granulator equipment is a key equipment for compound fertilizer granulation, with advanced technology, reasonable design, compact structure, novel and practical, low energy consumption, and matching with corresponding equipment to form a small production line, which can form a certain capacity of continuous and mechanized production.

The roller squeezing granulator equipment is a relatively new dry granulation process for producing composite fertilizers. Roller extrusion granulation has long been used in the field of fertilizers for granulation, and the granular form required for blending fertilizers (BB fertilizers) is mostly produced by extrusion method. Wide adaptability of raw materials, suitable for granulation of various raw materials such as compound fertilizers, pharmaceuticals, chemicals, feed, etc. The product has a high granulation rate and can produce various concentrations and types of compound fertilizers (including organic fertilizers, inorganic fertilizers, biological fertilizers, magnetized fertilizers, etc.), especially rare earth, potassium fertilizers, and carbon ammonium series compound fertilizers, filling the domestic gap and leading the domestic level.

Organic fertilizer granulator brings rapid development of organic fertilizer production lines

fertilizer granulator Feb 23, 2024

Organic fertilizer granulator is to dry and pulverize all kinds of organic matter through equipment, and then add fertilizer formula, and use organic fertilizer granulator to process granular organic fertilizer. This greatly saves energy, and the produced particles can be stored for a long time, greatly increasing the economic efficiency. Can be a lot of benefits, is the general trend of organic fertilizer production line manufacturing.

What impact does the specific organic fertilizer granulator have on society? What social benefits does it bring in addition to economic efficiency?

First, it can make use of organic waste. This brings economic benefits, but also brings some benefits to the environment.

Second, it can drive the development of the industry and promote the economic growth of the industry.

Third, it conforms to the requirements of energy conservation and emission reduction, and follows the social trend.

Fourth, organic fertilizer particles in the manufacturing requirements are low, the production cost is low. Its original moisture requirements are lower than the requirements of the culm pellet machine, which is suitable for small investments. Not only the production cost is low, but also the damage rate of wearing parts is small, saving a lot of financial resources.

In recent years, our country has vigorously developed organic fertilizers, and the use of organic fertilizers is replacing chemical fertilizers step by step. Therefore, now in the inspection project, may wish to come to our company field inspection of organic fertilizer equipment, we believe that you will be worthwhile.

Equipment requirements for each link system in the granulation process of organic fertilizer production line

fertilizer granulator Feb 23, 2024

The organic fertilizer production line mainly consists of fermentation system, drying system, deodorization and dust removal system, crushing system, ingredient system, mixing system, granulation system, screening system, and finished product packaging system. Below is a detailed explanation of the equipment requirements for each link system in the organic fertilizer production process:

The fermentation system of the organic fertilizer production line process consists of a feed conveyor, a biological deodorization machine, a mixing mixer, a proprietary lifting and tilting machine, and an electrical automatic control system;

The main equipment of the drying system includes belt conveyor, rotary drum dryer, cooling machine, induced draft fan, hot air stove, etc;

The deodorization and dust removal system consists of a settling chamber, a dust removal chamber, etc., with free drawings provided and free guidance for users to build;

The crushing system includes new semi wet material crushers, LP chain crushers or cage crushers, belt conveyors, etc;

The batching system includes equipment such as electronic batching system, disc feeder, vibrating screen, and can be configured with 6-8 types of raw materials at once;

The mixing system consists of optional horizontal or disc mixers, vibrating screens, mobile belt conveyors, etc;

The granulation system of the organic fertilizer production line process requires the use of granulation equipment. The optional granulation equipment includes: compound fertilizer roller extrusion granulation machine, disc granulation machine, flat film granulation machine, bio organic fertilizer spherical granulation machine, organic fertilizer specific granulation machine, drum granulation machine, round throwing machine, compound fertilizer specific granulation machine, etc;

The screening system is mainly completed by drum screening machines, which can be equipped with primary and secondary screening machines to achieve higher product yield and better particles;

The finished product packaging system generally includes electronic quantitative packaging scales, silos, automatic sewing machines, etc. This can achieve fully automatic and uninterrupted production of organic fertilizer production lines.

Operation and maintenance methods of drum screening machine in organic fertilizer production line

fertilizer granulator Feb 23, 2024

Drum screener machine is an important part of organic fertilizer equipment, in recent years has been widely used in agriculture, let us understand the specific installation and debugging method of roller organic fertilizer screening machine.
The organic fertilizer screening device is inclined and mounted on the frame, the motor is connected to the drum device through the coupling through the reducer, and the drum screening machine is driven to rotate around the shaft. When the material enters the drum device, due to the tilt and rotation of the drum device, the material on the screen surface is turned over and rolled, so that the qualified material is discharged through the discharge port at the back end of the drum, and the unqualified material is discharged through the discharge port at the end of the drum.

Preparatory work before trial operation:

1. After installation and inspection of organic fertilizer screening machine, it can be put into trial operation of organic fertilizer production line. Before trial operation, it should be carefully checked whether the components are correctly installed as shown in the drawings, the fasteners are reliable, and there are obstacles to the operation of the drum screen around the screen body.

2. Open the rectangular overhaul door, and observe whether there is card friction in the comb screen mechanism by manually rotating the tray screen. If so, adjust the bolt.

3. Check whether the bearing seat and gearbox are well lubricated and whether the oil level of the gearbox is appropriate.

4. The power connector should be solid and reliable, well insulated, and properly grounded.

Operation and maintenance of roller screening machine:

1. When driving, you must first open the cage drum screen, and then open the feeding equipment.

2. Three days before the boot, check the fasteners of the cage drum every day. If they are loose, they should be fastened in time. In the future, cage drum fasteners can be inspected and processed regularly (weekly or half a month).

3. The bearing seat and gearbox should be regularly checked for lubrication, and timely refueling and oil change. Large shaft bearings use No. 2 lithium grease, under normal circumstances, add grease every two months, the filling amount should not be too much, otherwise it is easy to lead to overheating of the bearing, should be cleaned once a year and checked once.

Maintenance and repair methods for organic fertilizer equipment after operation

fertilizer granulator Feb 23, 2024

As a new type of mechanical equipment, the organic fertilizer production line is currently very popular. Its development in recent years has been recognized and favored by everyone. The reason is that it conforms to the trend of the times, responds to national policies, and has received strong subsidies and promotion from the country. Therefore, it is well-known to the people of the whole country. The future development of organic fertilizer production lines is still relatively optimistic. This has greatly stimulated the rapid rise of organic fertilizer production line manufacturers and can also bring high economic benefits to our country. 

As a user of organic fertilizer equipment, in order to create more value in a longer period of time, it is necessary to check and maintain from time to time. Among them, what are the main contents of organic fertilizer equipment to check?

1, first of all, we need to pay attention to some important parts of organic fertilizer production line equipment. For example, the bearing of the crusher bears most of the load of the machine, which will directly affect the service life and operation rate of the machine, so it is necessary to regularly lubricate, the injected lubricating oil must be clean, and the seal must be good. Among them, the main places of oil injection are: rolling bearings, rolling bearings, all gears, active bearings, sliding surfaces, etc.

2. Next, pay attention to whether the other parts of the organic fertilizer equipment work normally, and check the degree of wear of the vulnerable parts, and replace them in time when they need to be replaced. If the bearing oil temperature rises, it should be stopped immediately to check the cause and eliminate it. If the rotating gear has impact sound, it should be stopped immediately to check and eliminate.

3, among them, the newly installed tires are easy to loose, and the operator must check frequently. At the same time, dust and other objects on the bottom plane of the movable device should be removed to prevent the machine from moving the movable bearing on the bottom frame when it encounters materials that are not easy to break, causing serious accidents.

Duck manure harmless treatment equipment processing commodity organic fertilizer

fertilizer granulator Feb 23, 2024

The production of high-quality organic fertilizer comes from excellent organic fertilizer raw materials and advanced production processes. Cow manure, chicken manure, pig manure, and duck manure can be used as a good source of organic fertilizer due to their abundant nutritional content. Then, through a single organic fertilizer production line, heavily polluted manure can be transformed into beautiful and high-quality commercial organic fertilizers.

From the perspective of granulation production technology, the harmless treatment equipment for duck manure mainly includes stirring, granulation, packaging, and other links. As granulation uses water crop media to bond materials together, water is added to the mixer during fertilizer production, and after the particles are produced, the materials are dried to remove moisture, cooled to room temperature, screened for suitable particles, and finally packaged.

The organic fertilizer production line for duck manure processing has the following advantages: low energy consumption, small footprint, no odor in the operating environment, zero pollution, good ventilation, and deodorization in only 1-2 days. The organic fertilizer production line has a compact structure and advanced technology. It uses harmless live bacterial preparations to treat livestock and poultry manure, and undergoes biological fermentation under the action of various beneficial microorganisms. After fully decomposing the organic matter, nutrients are released, and the resulting biological heat and high-temperature fermentation process can kill bacteria and insect eggs, detoxify and deodorize, purify the environment, achieve harmless, resourceful and industrialized treatment, low energy consumption, and stable product quality. The duck manure organic fertilizer production line equipment is a comprehensive plan for building a factory based on the customer’s site conditions, local raw material sources, land nutrition, and planting conditions, and the production line equipment used for building the factory. As a currently available organic fertilizer production line in the market, small organic fertilizer production lines are convenient to build and have relatively close distances for raw material storage and transportation. At the same time, it also avoids the drawbacks of ultra small home workshop organic fertilizer processing enterprises. It is the main investment direction for planting and breeding enterprises and fertilizer processing enterprises in the early stage.