How to reduce equipment damage during granulation in fertilizer production lines?

fertilizer granulator Apr 22, 2024

We purchase organic fertilizer equipment to build organic fertilizer production lines or npk production line. We know that a complete organic fertilizer production line is worth a lot of money. A fertilizer production line equipment usually includes: crusher, feeder, horizontal mixer, rotary drum granulator, dryer, cooler, screening machine, weighing packaging machine . So the maintenance of organic fertilizer production line is very important. Many people do not know this knowledge is very distressing. Next, we’ll explain some tips for maintaining your organic fertilizer equipment.

How to reduce equipment damage in fertilizer production line

    1. One of the factors that are relatively easy to damage organic fertilizer production line or npk fertilizer production line fertilizer equipment is dust. After the organic fertilizer equipment is discharged, it will actually produce a certain amount of dust. If it is not cleaned and maintained in time, dust will enter various joints such as equipment. As time goes by, the greater the friction of the equipment connection, it will even lead to the accumulation of bacteria, which will cause certain erosion to the system and affect the performance of the equipment. Therefore, we require employees to conduct comprehensive inspection and maintenance when using organic fertilizer equipment.

    2. During the operation of organic fertilizer, attention should also be paid to the lubrication level of the equipment connection. Long-term use of equipment is a serious condition for equipment lubrication. Once blocked, the friction of the equipment will also increase. Only in this way can it provide good power support for the operation of organic fertilizer equipment. Employees should form a good habit of cleaning and maintaining equipment on time.

    3. In addition, pay attention to the friction of the motor, otherwise it will affect the application of organic fertilizer equipment, and the staff should always pay attention to check the operation of the motor. Especially before load operation, the wiring of the motor should be checked. If damaged, it should be updated immediately to ensure safe operation.

How to properly maintain organic fertilizer equipment after granulation of fertilizers

fertilizer granulator Apr 22, 2024

The organic fertilizer production line, npk production line, and bio-organic fertilizer production line are all composed of different production equipment, so in order to prolong the service life of the equipment and improve production efficiency, it is very important to maintain the equipment. Organic fertilizer equipment must be well maintained in daily use, so as to prolong its service life. Let’s take a look at the maintenance secrets of organic fertilizer production equipment.

1. Keep the workplace clean. After each organic fertilizer equipment experiment is completed, the residual plastic sand inside and outside the granulation leaves and granulation pot should be thoroughly removed, the plastic sand and flying objects scattered or splashed out of the organic fertilizer equipment should be cleaned, and the exposed organic fertilizer equipment processing surface should be wiped. Apply anti-corrosion paint and wear corresponding shields to avoid secondary intrusion of dust.

2. The organic fertilizer equipment has no external oiling holes, and the gears and worm gears are lubricated with special butter for organic fertilizer equipment. The upper and lower gears should be buttered quarterly. When refueling, the gearbox cover and gear shaft cover of the starting group can be opened. The oil should frequently drip into the sliding surface between the gearbox and the bracket.

3. Always pay attention to the operation of the organic fertilizer machine, there should be no serious abnormal noise and dry sound, let alone metal friction sound. If any abnormality is found, the inspection should be stopped immediately, and it can be used only after troubleshooting.

4. Regularly check the standard clearance between the granulation cylinder and the granulator.

5. When maintaining the organic fertilizer granulator (double roller granulator, rotary drum granulator, etc.), when updating the organic fertilizer granulator or granulation leaves, the working gap should be re-measured each time and adjusted several times. It can be used normally only after meeting the requirements.

6. If the organic fertilizer machine cannot operate according to the stroke controller, check the power supply voltage, power plug socket, connection plug socket, etc., and check the internal fault of the controller.

The working principle of organic fertilizer production line processing agricultural waste

fertilizer granulator Apr 22, 2024

The raw materials for organic fertilizer can be methane residue, agricultural waste, livestock manure, and urban household waste. The investment of transforming waste into wealth is worth it; The entire production line can not only convert different organic wastes into organic fertilizers, but also bring environmental and economic benefits.

The working principle of organic fertilizer production line processing agricultural waste to produce fertilizers:

1. Directly enter the fermentation zone with recycled animal manure and other raw materials. After one fermentation and two aging piles, the odor of livestock and poultry manure is eliminated. At this stage, fermentation strains can be added to decompose the crude fibers in order to meet the particle size requirements for granulation production after crushing. During the fermentation process, the temperature of the raw materials should be strictly controlled to prevent excessive temperature from inhibiting the activity of microorganisms and enzymes. The stacker is widely used for flipping, mixing, and accelerating fermentation of stacks.

2. The fermentation materials that have completed the secondary aging and stacking process can be crushed. Customers can choose a semi wet material crusher, which has a wide range of adaptability to the moisture content of the raw materials.

3. Stirring: After the raw materials are crushed, other nutrients or auxiliary materials are added according to the formula for stirring. During the stirring process, a horizontal or vertical mixer is used to mix the raw materials and additives evenly.

4. Drying: Before granulation, if the moisture content of the raw material exceeds 25%, under certain humidity and particle size conditions, use a drum dryer for drying, and the moisture content should be less than 25%.

5. Granulation: Organic fertilizer granulator is used to granulate raw materials into balls, maintaining microbial activity. The survival rate of microorganisms using this granulator is over 90%.

6. Drying: After granulation, the moisture content of the particles is around 15% -20%, which generally exceeds the target. A drum dryer is needed for drying to facilitate the transportation and storage of fertilizers.

7. Cooling: The dried product enters the cooling machine through a belt conveyor. The drum cooler adopts air cooling products to fully eliminate waste heat and further reduce the moisture content of particles.

8. Screening: The drum screening machine achieves the classification of recycled materials and finished products. The recycled materials are returned to the crusher for further processing, and the finished products are transported to the fertilizer coating machine or directly to the automatic packaging machine.

9. Packaging: The finished product enters the packaging machine through a belt conveyor. The quantitative automatic packaging of finished products is carried out by this packaging machine, which has a wide quantitative range and high accuracy. When combined with a conveyor sewing machine with adjustable tabletop, it has high efficiency and is versatile. Meet the packaging requirements and usage environment of different products.

How to use an organic fertilizer dryer for granulation and drying in fertilizer production lines

fertilizer granulator Apr 22, 2024

The fertilizer production line of the organic fertilizer production line mainly includes pre-fermentation and post-granulation, drying and packaging, etc. The npk production line is mainly for mixing, crushing, granulating, screening, drying, etc, granulation and drying are essential for fertilizer production few, common organic fertilizer granulators include: double roller granulator, transfer granulator, disc granulator, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the prices of granulators vary. Today I will explain to you how the organic fertilizer production line dries the particles.

The tube jet dryer is a new type of drying device improved on the basis of the original plate type drum dryer. After the modification, the principle of the device is more scientific, and the drying efficiency is increased by more than 30%. It is mainly used for drying of organic fertilizer production line granules and npk manufacturing process granules.

The round granules with high moisture content from the organic fertilizer granule shaping section are conveyed to the feeder of the tubular jet dryer through the conveyor belt, and the chute in the feeder directly enters the rotating drying drum. With the rotation of the drying drum, the granular organic material is brought to a certain angle. When the main tube of the drying tube and the branch tube of the drying tube are installed, they form a certain angle with the horizontal ground, which coincides with the picked-up material. The picked-up granular material will bury the outlet end of the drying tube branch, so that the granular material can fully Contact with hot air to prevent heat loss. After the particles are heated, hot water vapor will go up to the upper end of the drying drum. Under the action of the high-power induced draft fan for outdoor dust removal and water vapor removal, the water vapor dust, etc. are discharged out of the drying device through the air intake, and finally the dry organic fertilizer granular material with low moisture content is obtained.

How to Choose Suitable Organic Fertilizer Granulators for Processing Fertilizer in Cattle Farms

fertilizer granulator Apr 22, 2024

How to choose the organic fertilizer granulator machine that suits you? What are the prices of different granulators? Organic fertilizer granulator is one of the important equipment for processing and producing finished organic fertilizer, so what organic fertilizer granulators are on the market?

Common organic fertilizer granulators include: double roller granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator Machine, ring die granulator, various granulators have their own production characteristics, can be used in organic fertilizer production line, npk fertilizer production line, bio-organic fertilizer production line, etc, the price of granulator varies.

The output requirement is 1-3 tons per hour, it is recommended to choose a flat die granulator or a double-roll extrusion granulator. If the requirements for the effect of the discharged granules are higher, choose a double-roll extrusion granulator. The price is around 8000 RMB .

The output requirement is 4-8 tons per hour. Choose from an agitator granulator or a disc granulator. If the requirements for the effect of the discharged particles are higher, then choose a stirring granulator, and the prices are 10,000 RMB and 30,000 RMB respectively.

The output requirement is 10-25 tons per hour. If the granule yield is high and the granule shape is good, choose a drum granulator or a three-in-one compound fertilizer granulator. Generally speaking, this kind of granulator is suitable for professional medium and large organic fertilizer manufacturers, and the price is: 38,000 RMB for drum granulator, and 68,000 RMB for compound fertilizer granulator.

How to choose a suitable and cost-effective product among many types of organic fertilizer granulator is our technology. Of course, we don’t need to worry too much. Considering your own situation and considering various factors in advance, you can always choose the organic fertilizer granulator that suits you.

The working principle and equipment advantages of the flat mold granulator

fertilizer granulator Apr 22, 2024

The flat mold granulator uses the center of gravity force of the material for feeding, and the material falls onto the template through the center of gravity force. Does this solve the feeding problem of materials with poor fluidity; The flat mold granulator is an open type machine with good heat dissipation, and the rotational speed is not as fast as the ring mold machine, so it can achieve low-temperature granulation and ensure the survival rate of beneficial bacteria (which is very suitable for fermenting feed).

The flat mold granulator also has a very important point, which is that it is suitable for a wide range of raw materials, because the flat mold granulator uses the principle of extrusion, and the particles produced have a certain strength. No matter what raw materials are, other granulation equipment such as cow and sheep manure with high fiber content, mushroom residue, and rice husks that are added to the fermentation and water absorption cannot form raw materials. The flat mold granulator can be extruded into shape, and the extruded finished products are not scattered during transportation, and are easy to melt when they come into contact with water on the ground.

The granulation advantages of flat mold granulator

1. The complete organic fertilizer production line is not only suitable for organic fertilizers, but also for bio organic fertilizers with added functional bacteria.

2. The diameter of the fertilizer can be adjusted according to customer needs. Our factory produces various types of granulators, including organic fertilizer granulators, disc granulators, flat mold granulators, drum granulators, etc. Choosing different granulators can produce particles of different shapes.

3. Widely applicable. It can handle different raw materials, such as animal manure waste, agricultural waste, fermentation waste, and so on. All these organic raw materials can be processed into bulk granular commercial organic fertilizers.

4. High degree of automation and precision. The ingredient system and packaging machine are both controlled by computers, achieving automation.

5. High quality, stable performance, convenient operation, and high degree of automation. We have fully considered user experience when designing and manufacturing fertilizer machines.

Working principle and process of granulator in compound fertilizer production line

fertilizer granulator Apr 22, 2024

Common organic fertilizer granulators include: double roller granulator, rotary drum granulator, disc granulator, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator Machine, ring die granulator, each granulator has its own production characteristics, and the price of granulator varies. Which granulation equipment can be used in npk production line?

There are three main types of compound fertilizer granulators: rotary drum granulator, disc granulator and double roller granulator. What is the difference between these compound fertilizer granulators? What are the advantages and disadvantages of each?

The disc granulator mainly uses the rolling of the disc surface and the granulation of the granules themselves, and is used in conjunction with the upper mixer to achieve a high ball forming rate. The investment cost of granulator equipment is low, and the production capacity is strong, but the dust of open-air granulation is relatively large.

A rotary drum granulator is a forming machine that can shape materials into specific shapes. The main working method is granule wet granulation. With a certain amount of water or steam, the basic fertilizer can fully react after being humidified in the cylinder. Under certain liquid phase conditions, with the help of the rotary motion of the cylinder, the extrusion force between the material particles is agglomerated into balls. The investment cost of fertilizer equipment is high, the production capacity is strong, and the dust of drum granulation is relatively small.

The double roller granulator is produced by a non-drying normal temperature process, and it is formed at one time. The equipment has low investment, quick effect and good economic benefit. The complete set of equipment is compact in layout, scientific and reasonable, and advanced in technology. Energy saving and consumption reduction, no waste discharge, stable operation, reliable operation and convenient maintenance. Wide adaptability of raw materials, suitable for granulation of raw materials such as compound fertilizer, medicine, chemical industry, feed, etc., and the product granulation rate is high. Various concentrations and types of compound fertilizers (including organic fertilizers, inorganic fertilizers, biological fertilizers, and magnetic fertilizers) can be produced.

Issues to be paid attention to in the granulation process of fertilizer production lines

fertilizer granulator Apr 22, 2024

Organic fertilizer granulator machine is an important machine for the production of organic fertilizer and plays a very important role in the organic fertilizer production industry. Common organic fertilizer granulators on the market include: double roller granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the prices of granulators vary. Whether it is an organic fertilizer production line or a npk fertilizer production line, what should we pay attention to during the fertilizer granulation process to ensure the smooth and efficient operation of the fertilizer production line?

What should be paid attention to in the process of granular organic fertilizer granulation?

(1) At least 2 powder warehouses to be granulated should be equipped, so that the granulator does not need to stop when changing the formula.

(2) High-efficiency iron removal equipment must be installed before entering the granulator to ensure the granulator.

(3) The organic fertilizer granulator is best placed directly on the cooler, and the crusher is placed under the cooler.

(4) In order to prevent the particles from falling into the bottom of the warehouse and damage the vertical spiral chute in the warehouse.

(5) Finished product packaging should be placed behind the finished product warehouse.

1. Raw material receiving process Select different raw material receiving processes according to the type of raw material received, packaging form and means of transportation. Regardless of the receiving process, raw materials should undergo quality inspection and weight inspection.

2. The receiving of bulk trucks, the raw materials of bulk trucks and tank cars are automatically unloaded into the receiving pit after being weighed by the ground scale. After the raw materials are unloaded into the receiving pit, they are sent to the vertical silo for storage or directly into the bin to be crushed or the batching bin through the horizontal conveyor, bucket elevator, primary cleaning sieve, magnetic separator and automatic scale.

What is the price of the equipment for the organic fertilizer granulator?

fertilizer granulator Apr 22, 2024

Types of organic fertilizer granulation equipment:

1. Organic fertilizer disc granulator, organic fertilizer stirring tooth granulator (also known as organic fertilizer centrifugal granulator); These two types of granulation equipment rely on the viscosity and moisture of the materials to stick them together. It is required that the materials have a certain moisture content, and the properties of the materials need to be sticky in order to stick together. In summary, high requirements are placed on raw materials (high moisture content and high viscosity), so it is important to choose the right raw materials.

2. Roller granulator; The roller granulator uses two semicircles to press and shape the raw materials together. This type of granulator has a relatively low extrusion strength, and the intersection of semicircles has a clear diamond angle. The raw materials need to have a certain humidity and cannot contain any fiber components. They should be relatively easy to extrude, otherwise they are not easy to form or are fragile after forming.

3. Organic fertilizer extrusion granulator. The organic fertilizer extrusion granulator is a granulator that has been transformed from the original feed pellet machine. There are two types of extrusion granulators: flat mold granulators and ring mold granulators.

The price of organic fertilizer granulator equipment is influenced by many factors, such as equipment scale, brand, production capacity, process parameters, and so on. Generally speaking, the larger the device, the more well-known the brand, and the higher the price. If you want to buy a low-priced organic fertilizer granulator equipment, you can choose some small brands or second-hand equipment, but you need to pay attention to the quality and safety of the equipment. Overall, the price of organic fertilizer granulator equipment is relatively high, and a reasonable budget needs to be planned.

The key process for achieving fertilizer customization in NPK fertilizer production line

fertilizer granulator Apr 18, 2024

The NPK fertilizer production line is a set of process equipment specifically used for producing NPK compound fertilizers. Its main function is to mix various nutrients such as nitrogen (N), phosphorus (P), and potassium (K) in a certain ratio, and make granular compound fertilizers through specific processes. This production line is of great significance in modern agricultural production, as it can achieve customized production of fertilizers, meet the nutrient requirements of different crops at different growth stages, and improve crop yield and quality.

Firstly, the NPK fertilizer production line has achieved automation and intelligence in fertilizer production. By equipping automatic control systems and advanced production equipment, comprehensive monitoring and precise control of the production process can be achieved, ensuring that each batch of compound fertilizers produced has the same nutritional content and quality. This not only improves production efficiency, but also reduces manual errors, ensuring product consistency and stability.

Secondly, the NPK fertilizer production line can flexibly adjust the fertilizer formula and production process. According to the needs of different crops and the nutritional status of the soil, the ratio of N, P, K and other nutrients can be flexibly adjusted, and an appropriate amount of trace elements and bioactive substances can be added to produce customized fertilizer products that are suitable for specific needs. This flexibility enables the NPK fertilizer production line to meet different agricultural production modes and crop planting needs, providing more refined nutrient management solutions for agricultural production.

In addition, the NPK fertilizer production line also has the characteristics of environmental protection and energy conservation. By adopting closed-loop production processes and efficient equipment, the discharge of wastewater, exhaust gas, and solid waste can be minimized to the greatest extent, reducing environmental pollution and resource consumption. Meanwhile, optimized production processes and equipment design can also reduce energy consumption, improve the energy utilization efficiency of the production process, and meet the requirements of sustainable development.

In summary, the NPK fertilizer production line, as a key process equipment for fertilizer production, plays an important role in improving agricultural production efficiency, improving soil quality, and protecting the ecological environment. With the continuous development of agricultural production and technological progress, the NPK fertilizer production line will continue to play an important role, making greater contributions to agricultural modernization and sustainable development.