fertilizer granulator – Page 212 – fertilizer production line

What drying equipment is needed for the large output npk fertilizer production line

fertilizer granulator Jan 16, 2023

Working principle of drum dryer

Drum dryer is a common drying equipment in NPK production line, which is used to deal with wet fertilizer particles in fertilizer processing. The rotary cylinder of the dryer is a slightly inclined and rotatable cylinder. The wet material enters from the upper part of one end and the dry material is collected from the lower part of the other end. Hot air enters from the feed end or discharge end and is discharged from the upper part of the other end. The cylinder is equipped with a forward feed plate, so that the material can be continuously picked up and sprinkled during the cylinder rotation, so that it can fully contact with the hot air flow, so as to improve the drying efficiency and make the material move forward. The heat source of drying materials is generally hot air, high temperature flue gas, steam, etc.

Application scope of drum dryer:

1. Chemical industry, miner, metallurgy and other industries, such as ore, slag, coal, metal powder, clay, diatomite, kaolin.

2. Agriculture, feed and fertilizer industries, such as straw, grass, leaves, fish meal, corn paste, starch residue, distiller’s grains, medicine residue, fruit residue, soy sauce residue, sugarcane bagasse, peat, organic compound fertilizer, sludge, aquatic product waste, food factory waste, slaughterhouse waste, fertilizer production line, phosphate fertilizer ammonium sulfate.

3. Dryer for powder and granular materials with special requirements. Such as various crystals, activated clay, magnetic powder, graphite, inorganic mud, clay, lime slurry, ore slurry, phosphorus slag, aluminum red mud.

4. Materials requiring low temperature drying and mass continuous drying. In the fertilizer industry, it is often used for subsequent processing of rotary drum granulator.

NPK fertilizer production line

What are the commonly used organic fertilizer fermentation equipment

fertilizer granulator Jan 16, 2023

Organic fertilizer fermentation tank

The organic fertilizer treatment in fermentation tank is applicable to the situation with strict environmental protection requirements and high fermentation time requirements. At present, the organic fertilizer treatment in fermentation tank can produce a batch of raw materials in 8 hours at the fastest. The fermentation tank can also be equipped with a deodorization system to perfectly solve the problem of environmental pollution, and it can be produced at any time without being affected by external temperature and environmental topography.

Self-propelled tipping machine

The self-propelled tipping machine is divided into wheel type and crawler type. At present, the most used is crawler type tipping machine. It is characterized by large processing capacity and can be moved at will. It is suitable for the organic fertilizer tipping operation in the open field, and is suitable for the organic fertilizer processing plant that does not want to carry out a lot of civil engineering.

Trough tipping machine

The trough-type tipping machine is stable in operation. It can change the troughs with one tipping machine. It can handle materials with multiple troughs. It has large production capacity and even tipping. It is adopted by most organic fertilizer processing plants.

Equipment for producing organic fertilizer granules

At present, the production process of granular organic fertilizer is the most complex, and it is also based on the continuous fermentation process and the wages of powdered organic fertilizer. Therefore, the equipment required is also relatively comprehensive, including fermentation tipper, chicken manure dehydrator, forklift silo, semi-wet material crusher, horizontal mixer, stirrer granulator, rotary dryer, rotary cooler, drum screening machine, coating machine, belt conveyor, and automatic packaging machine. Dynamic batching scale is also required in case of special process requirements.

NPK fertilizer production line

Investment cost and equipment configuration of small organic fertilizer production line

fertilizer granulator Jan 16, 2023

The small organic fertilizer production line has the characteristics of low investment price, low cost, low technical requirements, and is suitable for the investment of large agricultural enterprises and small fertilizer plants. Small-scale organic fertilizer equipment refers to organic fertilizer processing equipment with annual production of 5000-20000 tons. The 10000t/a organic fertilizer equipment is a representative small-scale organic fertilizer production line. Its investment cost and equipment configuration are as follows

Annual capacity of small organic fertilizer production line: 5000 tons – 20000 tons;

Total investment in organic fertilizer production line equipment: 80000 yuan to 200000 yuan;

Organic fertilizer shall meet the standard: NY 884-2012;

Technical requirements for organic fertilizer processing: 1 production technician, 1 laboratory technician and 8 workers.

Here, we will make a detailed analysis of the equipment of the production line of organic fertilizer with an annual output of 10000 tons.

The production enterprises with an annual output of 10000 tons of bio-organic fertilizer can treat 22000 tons to 25000 tons of livestock and poultry manure every year, and the following investment construction and supporting facilities are required:

Fermentation workshop: one fermentation workshop with an area of not less than 60 ㎡ × 6 =360 ㎡

Plant requirements: the conditions of fermentation workshop should be sheltered from wind and rain, and other conditions should not be required, and the height should be 2.5m;

Raw material site: 80 ㎡ to 120 ㎡, depending on the situation;

Processing workshop: processing granular organic fertilizer, building a processing workshop with an area of about 200 m2;

Warehouse: according to the actual situation, a warehouse of more than 300 m2 should be built generally. According to the above requirements and the requirements of laboratory, logistics, office, dormitory and other conditions, it is reasonable for the bio-organic fertilizer production plant with an annual output of 10000 tons to cover an area of 5 mu to 8 mu.

Staffing: On the premise of completing 10000 tons of production, it is necessary to allocate about 8 production workers, including 1 production technician and 1 laboratory technician. Management and marketing depend on the actual situation.

A small organic fertilizer equipment production line can not only meet the local fertilizer demand, but also meet the demand of surrounding markets. Bioorganic fertilizer is widely used in fields such as farmland, fruit trees, flowers, landscaping, lawn, soil improvement, and has good effects. The state gives subsidies to agriculture and supports this industry very much.

NPK fertilizer production line

What granulation equipment is required for the organic fertilizer production line

fertilizer granulator Jan 16, 2023

Process flow of organic fertilizer production line:
1. Fermentation

Fermentation is the first step in the production of organic fertilizer regardless of its configuration. The manure is collected and mixed with hay and rotten silage to make compost and let it ferment. In the process of fermentation, compost turning machine is used to make the manure fully ferment. Modern aerobic composting is a method that uses composting equipment and fermentation bacteria to stabilize and harmless organic manure under aerobic conditions, and then turn it into high-quality fertilizer.

2. Crushing and mixing of ingredients

The composted materials, inorganic fertilizers such as N, P, K, and other additives are crushed, proportioned and mixed by material crusher and horizontal mixer according to a certain proportion.

3. Granulation

A new type of organic fertilizer granulator machine was used to granulate the materials.

4. Screening and return system

There is a certain difference in the particle size of the granulated material exported from the granulation and molding system, which needs screening and grading. The selected drum screening machine is used to screen the particles.

Low configuration fertilizer equipment: semi-wet material crusher, horizontal mixer, fertilizer granulator, drum screening machine, packaging equipment.

The upgraded version is equipped with fertilizer equipment: semi-wet material crusher, horizontal mixer, granulator, dryer, cooler, drum screening machine, packaging equipment, belt conveyor, etc.
How to buy an organic fertilizer production line

To choose affordable fertilizer equipment, you need to choose a good manufacturer. The large demand for organic fertilizer will also provide better business opportunities for many manufacturers, and many types of organic fertilizer production line manufacturers are pouring out one after another. The prices of organic fertilizer production lines given by different fertilizer equipment manufacturers vary greatly. If you want to buy organic fertilizer production lines at affordable prices, choosing a good manufacturer is the key. Huaqiang factory specializes in providing fertilizer production technology and equipment.

NPK fertilizer production line

What equipment is required for the production line of chicken manure organic fertilizer with an annual output of 100000 tons?

fertilizer granulator Jan 16, 2023

What equipment is required for the production line of chicken manure organic fertilizer with an annual output of 100000 tons?

Organic fertilizer equipment is a kind of equipment that uses chicken and pig manure as main raw materials, adds a certain amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, and uses rice bran, yeast, soybean meal and sugar as biological bacteria for fermentation for a certain time to produce biological fertilizer by mixed fermentation under the action of high temperature. What equipment does the whole set of organic fertilizer equipment production line mainly include?

Raw material equipment for fermentation of organic fertilizer: There are many types of organic fertilizer fermentation equipment, such as trough tipping machine, wheel plate tipping machine, forklift fermentation tipping equipment, fermentation tank, etc., which are used for the fermentation treatment of livestock manure, and also used for biological fermentation of organic waste, straw and other raw materials to produce organic fertilizer. Among them, the forklift fermentation equipment can not only ferment the material, but also transport the material.

According to the process stage, the process of granular organic fertilizer production line is divided into ① crushing process; ② Fermentation process; ③ Mixing process; ④ Granulation process; ⑤ Drying process; ⑥ Screening process; ⑦ Coating process; ⑧ Packaging process. The process flow of powdered organic fertilizer includes the above ① crushing process; ② Fermentation process; ⑧ Packaging process.

NPK fertilizer production line

The farm’s requirements for organic fertilizer equipment are simple configuration and low price

fertilizer granulator Jan 11, 2023

The requirements for organic fertilizer equipment in the farm are basically simple configuration, low yield and low price. This is because the organic fertilizer production line in the farm is mostly to solve the problem of livestock manure in breeding and reduce the environmental pollution caused by manure stacking. The organic fertilizer production line built in the farm is designed according to the breeding scale. For example, the equipment models required for 10000 chickens and 20000 chickens are different. However, there are also large farms to invest in large-scale organic fertilizer production line, which is a new investment and entrepreneurship project.

Animal manure can be made into powder organic fertilizer or granular organic fertilizer. The production process of the two products is different, and the project investment required is also different. Powder organic fertilizer is more simple, but the product is not as good as granular fertilizer.

Starting from the production line process of powdery organic fertilizer, powdery organic fertilizer is processed after fermentation and decomposition. The main process as long as grinding, mixing, screening, packaging, etc. can achieve sales. That is to say, the production line technology of powdery organic fertilizer is one part of granule processing technology.

In terms of granular organic fertilizer production line process, besides crushing, mixing, packaging and other processes, drying, granulation, particle grading and particle coating are also needed. Need compost turner machine, rotary drum granulator, drum dryer, cooler, screening machine, packaging machine, etc. Therefore, granule processing technology is often selected for processing production lines with an annual output of more than 10000 tons, while small capacity enterprises often choose powder fertilizer processing technology.

The investment price of organic fertilizer production equipment can be more or less, if the production of powdered organic fertilizer processing, only need to invest in a fermentation equipment, grinder, screening machine. Granular organic fertilizer production line has more post-treatment parts, similar to NPK production line, and needs more equipment.

NPK fertilizer production line

Characteristics of chain crusher and how to maintain it

fertilizer granulator Jan 11, 2023

The chain crusher has been used for a long time, which has proved that it is convenient to use and has a large production capacity. The chain crusher is easy to maintain. It is applicable to the crushing of lumps in the production of organic fertilizer and compound fertilizer, and also widely used in chemical, building materials, mining and other industries. The chain crusher can crush the non-dried phosphate calcium superphosphate with 14% water content and 6% free acid and a variety of phosphate compound fertilizer products. During the crushing process, the high-strength wear-resistant carbide chain plate with synchronous speed is used. The shaft chain crusher has a reasonable design of the inlet and outlet. The crushed materials are uniform, not easy to stick to the wall, and easy to clean. It overcomes the shortcomings of chain crusher and other crushers used by many domestic phosphate and compound fertilizer production plants that the material sticks to the inner wall of the shell during the production operation, which makes the production impossible. The chain crusher enables the crushing process in the production of phosphate and compound fertilizer to achieve continuous production and improve production efficiency.

Features of chain crusher: the inner wall of the machine shell is made of polypropylene plate, which alleviates the problems of wall sticking and difficult cleaning. The chain cutter head is made of special steel basswood, which can effectively improve the production efficiency. This machine has the characteristics of reasonable structure, convenient operation and strong applicability. Use of chain crusher: The chain crusher is applicable to the crushing of lumps in the production of compound fertilizer, and is also widely used in chemical, building materials, mining and other industries. During the crushing process, the machine uses high-strength wear-resistant hard alloy chain plates with synchronous rotation speed. The design of the inlet and outlet is reasonable, the broken materials are uniform, not easy to stick to the wall, and easy to clean.

Zhengzhou Huaqiang organic fertilizer equipment manufacturer, based on the principle of good faith management, is active and enterprising, and has the courage to develop. It is an organic fertilizer equipment manufacturer specializing in a complete set of organic fertilizer production lines, such as organic fertilizer granulator, organic fertilizer tipping machine, organic fertilizer grinder, organic fertilizer fermenter, and so on. It is an enterprise spirit that contributes to the agricultural industry. Perfect after-sales service. Technical development system. Won the unanimous praise of the majority of users.

NPK fertilizer production line

Organic fertilizer production line for processing pigeon manure

fertilizer granulator Jan 11, 2023

Pigeon dung contains certain protein, amino acids, vitamins and trace elements. Pigeon manure is processed by a complete set of organic fertilizer production line and turned into treasure.

The whole set of organic fertilizer production equipment also has a certain process in use. So what is the basic process of the whole organic fertilizer production line? For those who are new to the organic fertilizer industry, many factors need to be determined to invest in the construction of an organic fertilizer plant. First of all, how about the sales of organic fertilizer in the market? What is the development prospect of organic fertilizer industry? How much investment is needed for organic fertilizer production line? What raw materials and equipment are needed for the production of organic fertilizer, and so on, are all concerned by organic fertilizer manufacturers and investors.

Organic fertilizer raw materials come from a wide range of sources, including livestock, poultry manure, fungus spore residue, distiller’s grains and sludge, etc. After these organic wastes are fermented and decomposed by compost turning machine, they can be made into organic fertilizer raw materials. In the past, these raw materials were headache wastes, and the purchase price was relatively low, which made the finished organic fertilizer have a large profit margin.

The organic fertilizer production line is based on the fertilizer granulator, which produces finished particles so that the fertilizer can be effectively recycled. Pigeon farms, chicken farms, sheep farms and other farms produce a large amount of livestock and poultry manure to produce green organic fertilizer, organic fertilizer is returned to the field and reused in organic agriculture, agricultural waste and agricultural fruits feed various livestock and poultry, forming a natural and green ecological biological chain and maintaining ecological balance.

fertilizer granulator

Process introduction and granulation advantages of new organic fertilizer granulator

fertilizer granulator Jan 11, 2023

Organic fertilizer granulator completely solves the key technical problems that traditional rotary drum granulator technology is difficult to solve. Organic wastes such as peat, sludge, chicken manure, pig manure, cow manure, sheep manure, medicine residue, mushroom residue, lignite, filter sludge of sugar mill, papermaking sludge, wine, straw, bean residue, peat and other organic wastes can be directly granulated after fermentation.
Characteristics of organic fertilizer granulating machine

1. The granular material processed by bio organic fertilizer granulator has smooth surface and moderate hardness.

2. Fertilizer granulator machine price low, and has high cost performance ratio. It integrates feeder mixer and granulator into one.

3. When feeding evenly, the material is stirred for the second time at the same time. The feeder is equipped with a governor to adjust the feeding amount according to the dry and humidity of the material in production, so as to avoid the failure of the main engine.

4. The granulator mold, mixing and conveying blades are all corrosion-resistant stainless steel quenched and tempered; the pressure roller is cast with manganese and quenched and tempered to achieve corrosion resistance and wear resistance. So as to increase the output and reduce the loss of equipment.

NPK fertilizer production line

Using chicken manure to process green organic fertilizer by chain crusher

fertilizer granulator Jan 11, 2023

Application of traditional organic fertilizer Application of traditional organic fertilizer has a long history. Up to now, it is still the main method of applying base fertilizer in autumn and winter in most orchards. The common methods in production are compost, chicken manure, cow manure, pig manure, sheep manure and other animal manure and human manure. Among them, sheep dung is a natural green fertilizer, containing 4%~27% organic matter, more than other animal dung, rich in nitrogen, phosphorus and potassium nutrition, fine dung and thick fertilizer, belonging to thermal fertilizer. Chicken dung contains rich nutrients, especially the crude protein in chicken dung, with the content of organic matter reaching 25.5%. It can become a better green organic fertilizer through proper processing and utilization.

The chicken dung chain crusher test has proved that the reason why rapeseed cake is particularly effective in tea gardens is not only that rapeseed cake is rich in nutrients, but also that rapeseed cake produces a substance that can stimulate root growth during the decomposition process to promote the growth and absorption of nutrients of tea roots. Other organic fertilizers have similar effects. 3. Improve soil fertility and water retention capacity All organic fertilizers have strong cation exchange capacity, can absorb more potassium, ammonium, magnesium, zinc and other nutrient elements, prevent leaching, and improve soil fertility, especially the fertilizer retention capacity of mature organic fertilizer is more obvious.