Fertilizer granulation with rabbit manure

Rabbit manure is a high-quality and high-yield organic fertilizer.
The equipment that needs to be configured for the powdery rabbit manure organic fertilizer production line is: Turning machine forklift feeder – new vertical crusher drum screener – cache silo – powdered organic fertilizer packaging machine.

In npk fertilizer prodution line, it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulator machine are necessary to be equipped in the npk manufacturing process.

In organic fertilizer production line, it is to be equipped with the fermantation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials.And then it is to be equipped with the fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. Next, when producing the organic fertilizer granulator, the organic fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process. In organic fertilizer production line, we can use the double roller press machine which it is also to be equipped in organic fertilizer production line to finish the production process of the organic fertilizer granulator. The double roller granulator machine generally to be used by using the dry granulation method to finish the production process. This point is different from the rotary drum granulator machine that it is usually to use the wet granulation method to produce the fertilizer granulator.

Zhengzhou Huaqiang as a manufacturer for fertilizer production line is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

Organic fertilizer equipment will be designed with raw material

China has a vast territory and rich raw material resources for organic fertilizer equipment. It is understood that the final urine excreted by a pig in one year combined with litter can produce 2000-2500kg of high-quality organic fertilizer, which is enough for one mu of land to use fertilizer throughout the year. Ingredients, content of more than 6%, organic content of more than 35%, are higher than national standards.

There are many kinds of granulators to make organic fertilizer granules, such as Disc pan granulator, Rotary drum granulator machine, Double roller press granulator machine, but Ring die system Granulator machine is becoming more and more popular. Why? That’s because the Ring die organic fertilizer granulator machine has many advantages.

NPK fertilizer production line to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials in organic fertilizer production line. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials in bio organic fertilizer production. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulator machine are necessary to be equipped in the npk manufacturing process.

Zhengzhou Huaqiang as a manufacturer for fertilizer production line is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

Wear resistant and easy-to-use Tianci small chicken manure organic fertilizer production line

There are two steps for processing commercial organic fertilizer in small-scale chicken manure fertilizer production line: pre fermentation and treatment part and deep processing granulation part. The supporting equipment of organic fertilizer production equipment needs fermentation dumper, crusher, screening machine, mixer, granulator, dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

fertilizer production line

  • The production process of the organic fertilizer production line and the organic fertilizer machine are composed of the following links:
    1. Fermentation compost machine: to ferment and pile up the materials in the fermentation process.
    2. Crushing: crushing raw materials such as high humidity materials in the production process of organic fertilizer.
    3. Mixer: mix various raw materials.
    4. Fertilizer granulator: the material after mixing is granulated; it is convenient for sorting and packaging.
    5. Dryer: dry the granular materials with certain humidity.
    6. Cooling machine: it can quickly cool the dried materials and increase the production efficiency.
    7. Screening machine: screening and grading the finished fertilizer.
    8. Coating machine: coating the particles to prevent the fertilizer from caking.
    9. Automatic weighing and packaging machine: to pack and pack the finished products quantitatively.
  • Advantages of Tianci small organic fertilizer production line:
    1. Small scale chicken manure organic fertilizer production line has the advantages of less investment, quick effect, good economic benefit and great wealth for you.
    2. It has the advantages of compact process layout, scientific and reasonable, advanced technology, energy saving and consumption reduction, no three wastes removal, stable operation and reliable operation. Easy maintenance.
    3. It is suitable for a wide range of raw materials, and the establishment rate of the product is high. Zhengzhou Tianci Heavy Industry Machinery Ltd factory direct sales refused middlemen to earn the difference.

Process of fermenting livestock manure into organic fertilizer

The raw materials of organic fermentation compost include straw, animal manure, domestic sludge, processing organic waste, garden pruning waste, biomass waste, etc. Composting refers to the process of harmless and stable solid organic waste through the function of microorganism in fertilizer production line under certain water, C / N ratio, ventilation and other artificial control conditions. Compost is a kind of production method of organic fertilizer and a biological treatment method of solid waste.
Technological process of organic fertilizer composting


The production process of organic fertilizer compost includes: raw material storage and pretreatment, compost inoculation, fermentation, aging fermentation, compost quality inspection, finished product packaging or processing of organic fertilizer production equipment.

  1.  In the raw material storage area, dry materials with low moisture content should be stored in the rain to keep low moisture content;
  2.  Wet materials with high moisture content should not be stored for a long time. They should be treated in time to reduce the generation of odor and leachate as much as possible and prevent secondary environmental pollution.
  3.  There should be a special raw material storage area for raw material storage. It is better to set up a raw material storage workshop in which different raw material characteristics are classified for storage;
  4.  The water content, particle size, C / N and pH value of organic fertilizer shall be adjusted in the pretreatment process.

The process of livestock manure fermentation into organic fertilizer

  1.  Stacking on the ground, using the ground umper, or putting materials in the fermentation tank, using the trough dumper
  2.  Evenly sprinkle the fungicide, turn over the pile and ferment to reach the temperature rise, stink, decay, and kill the miscellaneous bacteria and grass seeds
  3.  Fermentation 7-12 days, according to the temperature of different places, the number of times of turning pile is different
  4.  Complete fermentation and maturity, out of the tank (directly collected by forklift on the ground)
  5.  Use the grading screen for coarse and fine screening (the screened powder fertilizer can be sold directly)
  6.  Smash the screened block with a grinder and return it to the grading screen
  7.  Mix the required trace elements in a blender
  8.  Granulating with fertilizer granulator.Fertilizer granulator can choose disc granulator, double roller granulator, organic fertilizer granulator, drum granulator, flat die granulator, and ring die granulator.
  9.  Feed to dryer and cooler
  10.  Automatic packaging machine packaging sales

How to choose cow dung organic fertilizer machine manufacturers?

The cow manure organic fertilizer production line can effectively reduce the eutrophication of surface water bodies caused by pollution, solve the environmental pollution caused by breeding industries such as cattle farms and other organic wastes, and lay a foundation for human consumption of green food and organic food. A good foundation is conducive to improving the safety and quality of agricultural products, and the ecological and environmental benefits are extremely significant.

fertilizer machine

The cow manure organic fertilizer manufacturing process is using organic waste such as livestock manure to produce bio-organic fertilizer, pure organic fertilizer and organic inorganic fertilizer. The cow manure organic fertilizer equipment is characterized by fresh cow dung as raw material, after a series of processing and advanced technology, producing complete sets of production equipment of natural organic cow manure fertilizer.

The equipment is easy to operate, low in energy consumption and high in output. It adopts a new generation of high-efficiency granulation process, scientific and reasonable process, compact layout, and effectively solves the key technical problems, such as the organic raw materials are difficult to granulate of traditional granulation process, the addition amount is low, and the raw materials need to be dried and smashed treatment. The cow manure organic fertilizer equipment has stable operation, energy saving and no consumption, no three discharges, convenient maintenance, reliable operation and wide adaptability of raw materials. It can produce spherical pure organic fertilizer, organic inorganic fertilizer and biological organic fertilizer; the particles are round and uniform, smooth, good fluidity and high strength.

How to choose cow dung organic fertilizer production line equipment manufacturers? First, let us know what equipment is composed of cow dung organic fertilizer equipment?

Cow manure organic fertilizer equipment is divided into three configurations: low, medium and high:

Low configuration: semi-wet material pulverizer, horizontal mixer, fertilizer granulator machine, drum sieving machine, packaging equipment.

Medium configuration: semi-wet material pulverizer, horizontal mixer, fertilizer granulator machine, dryer, cooler, drum sieving machine, packaging equipment, belt conveyor, etc.

High configuration: chicken manure dehydrator, fermentation compost turner machine, semi-wet material crusher, horizontal mixer, fertilizer granulator machine, dryer, cooler, drum sieving machine, coating machine, packaging equipment, belt conveyor, etc.

The quality of organic fertilizer equipment directly affects the level of efficiency. Therefore, when we choose the cow manure organic fertilizer machine manufacturers, we must not blindly choose, we must choose strong and responsible manufacturers. It is not easy for customers to earn every penny. It is also necessary to carefully select the equipment that is more suitable for them and find a manufacturer of organic fertilizer production lines with excellent technology and good after-sales service.

Other article for your reference:Sheep manure organic fertilizer production line

Sheep manure organic fertilizer production line

Sheep manure organic fertilizer production line:
First. Mix the sheep manure with the crop straw. The amount of the sheep manure depends on how much the water content of the sheep manure is determined. According to the fermentation process, the water content is required to be within 45%, that is, the material is kneaded into a mass, and the water can be seen. Will not drip down, loosen the group will spread out. Then, the cornmeal and the required strains are added. The reason for the cornmeal is that the sugar content can be increased to promote the rapid fermentation of the strain.

sheep manure organic fertilizer production line

Second, the configured materials are added to the material mixer for mixing, and the mixing is required to be uniform and transparent, and no raw blocks are left.

Third, the mixed materials are piled in a fermentation tank or grooves with a width of 2 to 6 meters and a height of 1.0 meters to 1.5 meters, and are repeatedly turned over and thrown every other day using a compost turning machine.

Four, under normal circumstances, in the fermentation tank, the temperature will rise after stacking for 2 days, and it will be odorless after 2 days. After 3 days, it will become fluffy and loose. After 2 days, compost will emit fragrance, 15 days, it can be fat.
1. In the fermentation tank for 2 days, the temperature will rise to 60 ° C to 80 ° C, which will kill bacteria and remove insects.
2. On the fourth day in the fermentation tank, the odor is eliminated; then on the seventh day, the material in the tank will become loose, dry and covered with white hyphae.
3, fermented in the pool to the ninth day, the nine will emit a fragrance, basically similar to the koji.
4. Fermentation to the tenth day in the tank, the material will be fermented and cooked, and sufficient.
5. On behalf of the end of the fermentation stage, the material can be removed to the next step with a forklift or the like.

Five. The material moved by the forklift to the pulverizing process is pulverized by a semi-wet and high-humidity material pulverizer, and then mixed by a mixer machine, transported to fertilizer granulator machine by a conveyor, and granulated into granules, It is sent to the dryer by the belt conveyor, dried and dried, and then cooled into the cooler. Then the conveyor is sent to the screening machine for screening. The required particles of more than 95% will enter the next process, and about 5%. The granules are transported to the pulverizer for re-pulverization and granulation, and the granules that meet the standards are fed into the coating machine for coating. The coating can maintain the nutrients, and after coating, it is packaged by an automatic packaging machine. In this way, the sheep manure organic fertilizer is processed and packaged and can be sold in the warehouse.All the organic fertilizer production line is done.

Fertilizer Machine Manufacturer Introduces How to Produce Compound Fertilizer Granules

The common granulation processes of compound fertilizer include tower granulation, rotary drum granulation (NPK fertilizer production line), spray granulation and so on. As fertilizer machine manufacturer, let’s introduce these production processes from the perspective of fertilizer production.

 

  1. High tower granulation process is mainly used for the production of high concentration nitro compound fertilizer. It can directly use concentrated ammonium nitrate solution, eliminating the links of spraying granulation, and granular compound fertilizer eliminates the process of crushing operation. At the same time, the compound fertilizer granules produced by the high tower granulation process are very uniform, the qualified rate is very high, the quality is good, easy to dissolve, and the caking phenomenon will not occur.

 

  1. Rotary drum granulator has little restriction on compound fertilizer formulation, high production yield, low investment and construction speed. It is favored by investors of small and medium-sized compound fertilizer plants and widely used in compound fertilizer production. The complete drum granulation process is a NPK compound fertilizer production line, which includes fertilizer granulator, automatic batching system, mixer, crusher, drum dryer, drum cooler, coating machine, packaging machine and other equipment.

NPK compound fertilizer production line

 

  1. The spray granulation process adopts the slurry method. The slurry is sprayed into the equipment by heating and pumping, so that the moisture in the slurry is vaporized and separated, and the retained solid forms a granular compound fertilizer. This kind of process is widely used in large-scale compound fertilizer production. Its advantages are that it can be used to produce NPK compound fertilizer, and can also be used to produce ammonium phosphate compound fertilizer. At the same time, it has less energy consumption, large production scale and low production cost. The quality and strength of the products are very good.

 

Tianci fertilizer machine manufacturer with many years of experience. The drum granulation NPK compound fertilizer production line is our main equipment product. Among the equipment sold, it is highly praised by many fertilizer factories internationally.

How to Choose Suitable Fertilizer Granulator Machine

Granulating fertilizer with granulator makes it easy to store and sow. It is beneficial to the even distribution of nutrients and slow release the fertilizer efficiency. Different types of fertilizers, different sizes and shapes of fertilizer particles, and different granulators are used.

We can choose the right fertilizer granulator machine according to the specific function of the machine.

 

Rotary Drum Granulator

Drum Granulator is a larger production version of the disc granulator, make the fertilizer powder into round particles. It is suitable for hot and cold granulation and high, medium and low concentrations of mass production of fertilizer. The shell of the machine uses special rubber slab lining or acid-resistant stainless lining board which realizes auto scar removal and de-tumor instead of traditional drawknife equipment.

fertilizer granulator machine

Disc Fertilizer Granulator

Disc Granulator, also called pan granulator, not only produce organic fertilizer, but also compound fertilizer. The disc bottom adopts multiple steel plates which are firm, durable, not deforming. The granulator’s main gears adopt high temperature quenching technology, doubling the service life. Granulation rate reaches above 93%.

Flat Die Extrusion Pelleting Machine

Flat die extrusion pelleting machine is used for granulation to all kinds of organic matter after fermentation, break through the conventional organic prilling before granulation needs not to dry and crush the raw materials. Pelleting machine can direct burdening to work out cylindrical grain, has better granulation effect on fertilizers containing more straw, can save a lot of energy.

New Type Organic Fertilizer Granulator

This Organic Fertilizer Granulator is used for making granulation of organic matter after fermentation, dedicated to the production of organic fertilizer granules. After fermentation organics don’t need to dry, it process fertilizer powder into granules, the organic content can be high to 100%. The granulator have the feature of simple machine structure, easy operation and maintenance, low power consumption.

Double Roller Press Granulator

Double roller press granulator is often used to manufacture NPK compound fertilizer, such as ammonium choride, ammonium sulphate, ammonium nitrate, diamonium phosphate, potassium Sulphate, magnesium sulfate, magnesium silicate, zinc sulphate, phosphorus pentoxide, etc. This machine diameter of the ball can be made according to the requirement of the customers. The roller press granulator machine have two shaft with one fixed and the other can move, which can adjust the distance between the two shafts, the materials will be extrude between the shafts.

Double Roller Press Granulator

For more information on how to choose granulator machine, please contact us. We are a well-known fertilizer machine manufacturer in China. We have many years of rich experience and we will try our best to give you a detailed answer.

Chicken manure organic fertilizer production line

 

Chicken manure organic fertilizer production line processing commodity organic fertilizer requires two steps: the early stage of the fermentation and processing parts and processing granulation. Biological organic fertilizer equipment need double pile fermentation, organic fertilizer granulator, horizontal mixer, disc granulating, rotary drum dryer, cooling machine, screening machine, coating machine, packing machine and conveyor equipment.

chicken manure organic fertilizer production line

Firstly, the feature of the chicken manure organic fertilizer production line:

1, Organic fertilizer of chicken feces does not contain any chemical composition, as a result of chicken digest ability is poor, can use up the nutrition composition of 25% only, and the other 75% nutrition composition in feed follows excrement and urine reduction, make dry finished product contains nitrogen, phosphor, potassium, organic matter, amino acid, protein to wait for composition thereby.

2,The main material is organic matter in manure, organic fertilizer and manure, organic manure increased the soil organic matter content, organic matter can improve soil physical, chemical and biological characteristics, curing soil, improving soil fertility. China’s rural “by dung breeding, seedling by dung long” the proverb, to a certain extent, reflects the manure, organic fertilizer to improve soil.

3,Chicken manure fertilizer increased a lot of organic colloid, both at the same time with the aid of the role of microbes convert many organic matter decomposition to organic colloid, this greatly increased the soil adsorption on the surface, and produce many adhesive material, make consolidation of soil particles into a stable granular structure, improve the performance of the soil water, fertilizer and air permeability, and the ability to adjust the soil temperature.

Then, the feature of the organic fertilizer production line:

It need not to use the bucket elevator, bucket elevator while modelling beautiful, cover an area of an area small, but easy to damage to particles, and easy to jam, difficult to clean, high failure rate, height space is large. This process all use belt conveyor transportation equipment and large dip Angle belt conveyor, this not only ensure the fluency of conveying system, protect the grain, and reduced the plant height, reducing the infrastructure investment. The granulation method is disc granulation, which has wide adaptability to raw materials, large output and improved product appearance quality.

 

Lastly,the horizontal grinder is used in the mixing and crushing process. The horizontal grinder can not only crush the large particles in the raw materials to improve the pelletization rate of the system, but also fully mix the materials again. Granulation in the production of organic fertilizer granulation way choice is very important. In the current industry mainly include disk, drum, extrusion, such as a variety of ways; these methods have their advantages and disadvantages. The advantage of granulating disc is uniform granule, stable performance and long service life and can produce organic fertilizer and fertilizer can produce inorganic and organic inorganic compound fertilizer, the technology choice granulating disc.

Other article for your reference:Cow manure organic fertilizer production line

Common problems in the production of organic fertilizer

Fermentation and granulation are the two most critical steps in a complete organic fertilizer production line, so fermentation turners and organic fertilizer granulator machine play an important role in all organic fertilizer plants. Here we will discuss the problems that may be encountered in the production process of these two key links.
organic fertilizer production line machines

There are many types of organic fertilizer fermentation turning equipment, and the models of the same type are also different in size. We can choose according to the production needs. In the current market, the widely used one is trough fermentation, and the representative one is the ordinary trough turning machine, which is suitable for the small-yield organic fertilizer production line and biofertilizer project. When in use, the stacker should be parked in the fermentation open space, and the piled teeth should not be immersed in the raw materials. After the turning teeth are completely rotated, the walking motor can be turned on and the fattening operation can be started slowly. This avoids the large resistance encountered when the turning motor is started, and has some unnecessary consequences; sometimes in order to improve the fermentation tank utilization rate and the high accumulation of fertilizers can also lead to excessive resistance when turning over, with serious consequences.

The importance of organic fertilizer granulator machine in organic fertilizer production line is self-evident. The key to improving product yield and output is organic fertilizer granulation equipment. Depending on the raw materials, we can choose the right granulation machine, but then we have to find ways to use these machines to give them the greatest capacity advantage. Through the principle of granulation, we have learned that the powder raw materials are bonded by water to form spherical particles, so the two indicators of controlling the moisture content and making the moisture content uniform are the key factors for improving the yield. When the moisture content is low, the granulation rate is low, the moisture content is high, and the large particles are large, and the water is not uniform, and the particle size is small and the yield is lower. Therefore, we should constantly explore the optimal moisture content during the production process to ensure high-yield production.

In an organic fertilizer production line, there are many types of equipment such as fermentation turner, organic fertilizer pulverizer, mixing, fertilizer granulator machine, tumble dryer, rotary cooler, drum sieving machine, automatic packaging machine, etc. But here we only list the related topics of the fermentation turner and the fertilizer granulator machine. First, because of the importance of these two devices in the whole set of organic fertilizer equipment, and second, the experience required for the two equipments is relatively high. More, it is necessary to constantly explore and summarize in the future production process to maximize the efficiency of the equipment.

Other article for your reference:Cow manure organic fertilizer production line