Organic fertilizer granulator is an important equipment in Organic fertilizer production line

fertilizer granulator Aug 2, 2023

The key component of organic manure is soil organic matter, which enhances the soil organic matter content in the soil layer. Soil organic matter can improve soil layer physics, organic chemistry and microbial characteristics, organic fertilizer equipment to mature soil layer, fertilize the cultivated land. In rural areas, the saying “the land is raised by dung” reflects the effect of organic manure fertilizer on improving soil layer to a certain extent. In the process of producing organic fertilizer, organic fertilizer granulation is an important link, the following analysis of granulator.

Commonly used granulating organic fertilizer equipment are: disc granulating machine, drum granulating machine, wet granulating machine, roll extrusion granulating machine, flat mold granulating machine, ring film granulating machine. Each type of granulator makes different particle conditions, applicable materials have certain requirements, can be determined according to the selection of raw materials granulator varieties. Prices range from several thousand yuan to tens of thousands of yuan. Because the output is not the same, the size of the granulator is not the same, there are very small pelletizers, and there are also large pelletizers.
The disk granulator uses the motor as the power to drive the inclined disk to rotate. The internal scraper prevents the material from sticking to the bottom of the disk. When the material rotates to the top, it rolls down by itself, like a snowball into particles. It is suitable for non-viscous powdery materials, disc organic fertilizer granulator plate bottom to take a number of radiation steel plate strengthening, durable, permanent fixed shape. Organic fertilizer disc granulator thickened, weighted, solid base decision, do not need anchor bolt fixed, stable operation.

Principle and advantages of drum granulator for compound fertilizer and Organic fertilizer

fertilizer granulator Aug 2, 2023

Drum granulation production is a process in which composite fertilizer equipment achieves thermal granulation of composite fertilizer. By increasing the temperature of the material and increasing the solubility of salt in the granulation water system material, the liquid phase quantity that meets the granulation requirements of the material is obtained at low moisture content, reducing the thermal energy consumption in the drying process, and improving the production capacity of the equipment. Therefore, the quality of granulation performance is the key to determining the yield and quality of composite fertilizer produced by drum granulation.

The time and frequency of material rolling in the drum granulator are the primary factors determining the balling rate and particle roundness.

The principle of compound fertilizer Organic fertilizer drum granulator is that materials rely on surface tension, appropriate liquid phase, extrusion force generated by rolling between materials, and small particles as the core in the correct movement direction of materials in the Organic fertilizer drum granulator, and absorb and adhere to small particles during rolling.

The higher the frequency of rolling within a certain period of time, the higher the sphericity rate, and the more rounded the particles become after forming. In the production process, we have encountered two situations due to the different friction between materials and compound fertilizer Organic fertilizer drum granulator.

1. Compound fertilizer Organic fertilizer drum granulator has a large internal surface finish, which reduces the friction between materials and cylinder wall and weakens the upward movement of materials. If materials do not roll, particles cannot be made. In view of this situation, we can solve this problem by adjusting the rotating speed of compound fertilizer Organic fertilizer drum granulator and installing a small board inside.

2. The reason is that the materials in the compound fertilizer Organic fertilizer drum granulator stick to the wall seriously, and the friction between the materials in the compound fertilizer Organic fertilizer drum granulator and the drum wall is increased, lifting the materials in the machine too high, causing the materials to fall down from the top, so that the particles formed are not round and there are too many large particles.

On the one hand, it is caused by too many sticky materials in the material. In this case, we adopt changing the process formula to reduce the amount of sticky materials used to solve the problem;

On the other hand, the internal roughness of the drum granulator for compound fertilizer Organic fertilizer is caused. We can solve this problem by changing the internal materials and increasing the smoothness of the drum granulator for compound fertilizer Organic fertilizer.

Several problems of livestock manure processing Organic fertilizer

fertilizer granulator Aug 2, 2023

The selection of small chicken manure powder Organic fertilizer production line is relatively simple. The main equipment includes mixer, dumper, refining equipment, automatic packaging machine, and belt conveyor. The small Organic fertilizer powder production line for chicken manure generally selects small mixers, shallow tank dumpers or strip stack dumpers, refining equipment, automatic packaging machines, etc. The premixing equipment of large powdery Organic fertilizer production line is generally double screw mixer or unpowered mixer, and the dumper is shallow groove dumper, spiral dumper or chain plate dumper, which is generally determined according to their own capital situation and automation level. To refine the equipment, it is necessary to choose 2-3 large pulverizers, or choose screening and crushing first to save some energy. This is because the fermented organic raw materials have high moisture content, high difficulty in crushing, and high power of the equipment. In order to achieve high yield, high efficiency, and energy conservation, screening and refining equipment must be selected. After packaging, this packaging must choose Organic fertilizer powder packaging machine!

Several problems of livestock manure processing Organic fertilizer

(1) The collection and transportation of waste is quite troublesome and difficult to mechanized. It is recommended to use a transfer yard for collection and storage, while reducing the intensity of manual work and the moisture content of feces. If conditions permit, container storage can be used for secondary transportation.

(2) When designing industrial composting for tower fermentation, microbiologists, architects, engineers, and others need to participate together, carefully select mechanical equipment, and try to ensure composting efficiency while reducing operating energy consumption to reflect the advantages of mechanized production.

(3) In the early stage of composting, a large amount of odor is often emitted, and these waste gases are generally collected and passed into deodorization equipment for processing, or membrane fermentation technology is used, and microorganisms are added to compost and covered with film for fermentation. Dust laden tail gas generated by Organic fertilizer granulators, dryers, etc. can be treated by cyclone dust collectors, box type dust collectors, gravity settling chambers, etc. to remove most of the dust, and the recovered dust can be sent back for re granulation. The exhaust gas after dust removal is sent to the washing tower for repeated rinsing with circulating washing liquid, and can only be discharged after meeting the national air emission standards. The washing solution used for spraying enters the settling tank, with some used for self circulation and some used for granulation. The settling tank needs to be regularly replenished with clean water to maintain normal circulation.

Precautions for daily use of Organic fertilizer granulator

fertilizer granulator Aug 2, 2023

Cattle and sheep dung Organic fertilizer granulator uses the current high-tech technology and is widely used. Organic fertilizer granulator is used to granulate some organic substances. It has many characteristics and is more advanced than other granulators. Before granulation, those materials do not need to be operated. Organic fertilizer granulator manufacturers, for example, must be dry. There are also swing granulators and extrusion granulators in Organic fertilizer granulators. Their principles are similar. We need to pay attention to some operations. When we first use it, we need to regularly inspect some parts to see if they are working properly. For some damaged parts, we need to check their severity and take good measures to make some changes to them. When installing the Organic fertilizer granulator, we should use anchor bolts to fix it. When installing, we should pay attention to that the machine should be at a 90 degree angle with the ground. When formally using it, we should try to use it to see if it is normal, and then we can really let it work.

Precautions for daily use of Organic fertilizer granulator:

1. When using the new machine for the first time, take 10 kilograms of grass powder (or sawdust) and 2 kilograms of fine sand, add (about 1.5 kilograms) vegetable oil or waste oil (note: it can also be replaced by grinding materials with high oil content), and mix well. Turn the gap adjustment screw until the gap between the roller and the template is between 0.1 and 0.3 millimeters. Make the two pressure rollers rotate at the same speed. Gradually add oily materials and repeatedly squeeze the squeezed particles to ensure smooth lubrication of the membrane hole. Then slowly add the required mixed materials for processing. If you feel that the membrane hole resistance is high, the production is low, or there is no discharge, you can repeatedly grind the membrane plate according to the above method to ensure smooth lubrication of the membrane hole before proceeding with processing;

2. Install the granulator stably, adjust whether the belt tightness and rotation direction are normal, and whether the screws at each part are loose. Loosen the gap adjusting screw on the roller shaft seat, so that the machine can be put into use after it is started normally without load;

3. Start the machine after adding Hyperbola Gear oil to the gearbox;

4. In the Organic fertilizer production line, if there are more refined fibers in the material processing, about 5% water should be added. If there are more refined fibers in the mixed material, the amount of water can be reduced as appropriate, and this water will be used in the extrusion process;

5. After processing, loosen the gap adjustment screws. Keep the roller in a free state, and after stopping, remove the dirt from the upper and lower storage materials, especially the remaining materials under the swing plate, to avoid damaging the bearings.

Structure and details of vertical disc mixer for Organic fertilizer

fertilizer granulator Aug 2, 2023

The disc granulator mainly consists of a granulator disc, a spraying system, a transmission device, a bracket, etc. During the production process, powder materials are transported by belt conveyors to the granulation discs in the disc granulator. A rotating disc tilted at 50 ° rotates together with animal materials. When the material reaches a certain height, its gravity and inertia are separated from the disc under the action of force and slide along the bending path to complete the rolling required for granulation. At the same time, the liquid injected by the spray system will be evenly sprayed on the rolled materials to make them agglomerate into particles, thus completing the whole granulation process. According to the principle of the granulation process application, we can call it particles. The disc granulation process. When continuously adding raw materials, particles fall into the lower belt conveyor device through centrifugal force under the action of centrifugal force.

In organic inorganic compound fertilizers, there is also a new type of compound fertilizer granulator, which has been improved on the basis of the mixer granulator, but solves the problem of material wall extrusion and produces particles. It’s also very beautiful. The diversification of raw materials promotes the diversification of Organic fertilizer granulation equipment. Equipment suitable for its own materials can be used to maximize the performance of the entire Organic fertilizer equipment.

The vertical disc mixer for Organic fertilizer uses carbon steel, polypropylene plate lining or stainless steel plate according to the different materials mixed, so it is not easy to stick materials and wear. The vertical mixer uses cycloidal pinwheel reducer, which has the characteristics of compact structure, convenient operation, uniform mixing, convenient unloading and transportation.

Composition and details of Organic fertilizer vertical disc mixer:

1. Frame part: all working bodies of Organic fertilizer vertical disc mixer are installed and fixed on the frame. The frame of this machine is welded with carbon steel plate and channel steel, and has passed strict product certification and specific process requirements, which has reached the purpose of this machine;

2. Transmission connection part: Organic fertilizer vertical disc mixer uses cycloidal pinwheel reducer to drive the main shaft to rotate, and the main machine working part uses nylon pin as the transmission connector phase tooth and transmission drive, which is convenient for assembly and maintenance;

3. Mixing work part: transmitted to the main shaft through a pin coupling by the transmission wheel. The Organic fertilizer vertical disc mixer turns the materials evenly in the mixing room, so that the materials can be fully combined, thus greatly reducing the residual amount of materials.

How to use NPK fertilizer production line to produce composite fertilizers

fertilizer granulator Aug 2, 2023

In many parts of the world, agricultural soils are running out of potash. Some soils were high in potassium when they were first planted long ago. However, after years of intensive planting and repeated removal of nutrients during harvest, many fields now require regular potash inputs to maintain their productivity. Nitrogen, phosphorus and potassium fertilizers are essential nutrients for crop production.
The npk fertilizer production line is used to produce fertilizer containing sufficient nitrogen, phosphorus and potassium, which helps plant growth, increase seed and fruit yield, and improve the quality of leaves and forage crops. Nitrogen, phosphorus and potassium fertilizer process is mainly composed of batching machine, blender, npk fertilizer granulator, drying and cooling machine, screen machine, dust removal machine, coating machine, automatic fertilizer packaging machine. The npk fertilizer production line (NPK) is our fertilizer product, stable operation, high quality, easy to maintain and repair. The NPK fertilizer mix line is fairly simple compared to the NPK fertilizer line. Generally speaking, nitrogen, phosphorus and potassium fertilizer mixing production line includes automatic batching machine, BB fertilizer mixer, storage hopper and fertilizer packaging machine.

Rice and wheat straw is a kind of biological resources, containing nitrogen, phosphorus, potassium, calcium, magnesium, protein and other mineral nutrients and organic matter. Livestock and poultry manure contains a lot of protein, B vitamins, mineral elements, crude fat and a certain amount of carbohydrates. Using bioorganic fertilizer production line to produce straw and manure mixed organic fertilizer can increase soil organic matter content and a variety of bioactive substances, improve soil physical, chemical and biological properties, and improve soil fertility. Bioorganic fertilizer is also a good choice to improve soil fertility.

The role of drum granulator in compound fertilizer production line

fertilizer granulator Aug 2, 2023

For the specialty of granulation of Organic fertilizer raw materials, livestock manure, feces, compost, green manure, sea manure, cake fertilizer, peat, soil manure, three wastes, microorganisms and other urban domestic waste organic fermentation fertilizers, the particles are irregular pellets. The qualified granulation rate of the machine is up to 80-90%, which is suitable for many different formulations. The compressive strength of Organic fertilizer is higher than that of disc and drum, and the large ball rate is less than 15%. The particle size uniformity can be adjusted through the stepless speed regulation function of the machine according to user requirements. Organic fertilizer drum granulator is most suitable for direct granulation of Organic fertilizer after fermentation, saving drying process and greatly reducing manufacturing cost.

The design of drum granulation for producing composite fertilizers is to embed a steam pipe in the material bed, and install a sprinkler pipe above the material bed. Under stable production and supply conditions, saturated steam provides heat while also providing some moisture to humidify the material.

Through the use of steam, the temperature and viscosity of the material are increased, which reduces the water content of the material during the balling process, thereby reducing the drying load. Moreover, adding steam can achieve a more uniform distribution of the liquid phase than adding water. Only when the liquid phase of the material is insufficient and the material is unstable, can water be added as a supplementary means.

During the production of compound fertilizer Organic fertilizer rotary drum granulator, we encountered that the improper installation of steam nozzle and uneven distribution of liquid phase of materials resulted in large balls sticking at places with more liquid phase of materials, and difficult balls forming at places with insufficient liquid phase, which affected the formation of particles. In response to this situation, we can increase the steam nozzle to increase the steam receiving area of the material.

In summary, the important principle of producing composite fertilizers through drum granulation is to minimize the addition of water during granulation, moderately increase the temperature and solubility of the material, in order to achieve the goal of reducing heat energy consumption, improving the ball forming qualification rate, increasing yield, and reducing production costs.

Particle type and production process of Organic fertilizer production line

fertilizer granulator Aug 2, 2023

Organic fertilizer production equipment can be customized, and the price is affected by many aspects, such as brand, category, specification, production process, and different customers’ demand for annual output. Therefore, the configuration is optional. It is mainly based on customers’ demand for selection and configuration. Before choosing to purchase, we should learn about and compare with manufacturers in many aspects.

1. Fertilizer production process: mixing tooth granulation production line, disk granulation production line, powder Organic fertilizer production line, roller extrusion granulation production line

2. Powdered Organic fertilizer production line: Powdered fertilizer configuration generally includes: forklift feeder, grinder, screening machine, buffer bin, packaging machine. If the customer adds biological bacteria, he will add a dynamic batcher and mixer behind the screening machine to achieve.

3. Roller granulation production line: Roller extrusion granulation is mainly aimed at the granulation of composite fertilizers or chemical fertilizers, and the raw materials are fundamentally different from other types. Configuration of the roller granulation production line: forklift feeder, disc mixer, roller granulation machine, screening machine, packaging machine. If there are multiple raw materials, replace the forklift feeder with a multi bin dynamic batching machine and a mixer

4. Granular Organic fertilizer production line: Organic fertilizer granule production line is based on Organic fertilizer powder fertilizer to add granulation, drying, cooling, particle screening, return grinding, finished product packaging and other equipment.

Production process of Organic fertilizer production line:

1. After mixing and fermenting the bacterial strains with the fermentation materials, a tipping machine is used for tipping during the fermentation process.

2. After decomposition, the decomposed raw materials are crushed, sieved, and then transported to the granulation workshop through an elevator.

3. The Organic fertilizer is mixed by the raw material pre mixer and then enters the granulation equipment for granulation.

4. Next, the Organic fertilizer after granulation enters the throwing equipment for throwing round.

5. The rounded particles arrive at the drying drum through a conveyor belt.

6. The dried particles are then transported through a conveyor belt to a cooling drum for cooling.

7. The dust generated during the drying and cooling process enters the dust removal equipment through induced air for dust removal.

8. The cooled particles are then transported by the conveyor belt to the dispersion equipment.

9. Then the dispersed Organic fertilizer particles arrive at the quantitative packaging equipment through the conveyor belt for packaging, and become the finished Organic fertilizer.

Application of biological Organic fertilizer granulator in fertilizer production line

fertilizer granulator Aug 2, 2023

Bio-organic fertilizer refers to a type of microbial fertilizer and organic compound composed of specific functional microorganisms and organic materials that are mainly sourced from animal and plant residues (such as livestock and poultry manure, crop straw, etc.) and undergo harmless treatment and decomposing. Fertilizer effect. Because of the addition of Bacillus subtilis, Bacillus amyloliquefaciens and other beneficial bacteria, which can decompose and utilize plant residues in the soil, it is also popularly called “bacterial fertilizer”. I recommend the fertilizer equipment used in the decomposing process is the compost windrow turner.

Bio-organic fertilizer has complete nutrient elements, which can improve the physical and chemical properties of soil and enhance the ability of soil to retain water, fertilizer and supply. After entering the soil, the beneficial microorganisms form a symbiotic proliferation relationship with the microorganisms in the soil, which not only inhibits the growth of harmful bacteria, but also produces a large number of metabolites during the growth and reproduction process, promotes the decomposition and transformation of organic matter, and directly or indirectly provides a variety of nutrients and stimulation for crops Sexual substances, promote and regulate crop growth. Continuous application can greatly alleviate continuous cropping obstacles and reduce environmental pollution. It is an environmentally friendly fertilizer. We have a complete set of organic fertilizer machine.　　

In production, biological bacterial fertilizers with organic matter content above 50% are generally recommended to use 120-150 kg per mu as base fertilizer or topdressing, which can reduce labor input.
There are many organic fertilizer production line equipment in the whole organic fertilizer production process. In order to ensure the normal order of continuous production, the control system recommends the combination of centralized control and on-site control. The control cabinet is set in the control room to start and stop the equipment. For long-distance equipment, it can be arranged nearby to facilitate subsequent installation, commissioning and maintenance.

Technology of Semi wet Material Crusher and Cage Crusher for Organic fertilizer

fertilizer granulator Aug 2, 2023

The semi wet material crusher for Organic fertilizer is a new type of high-efficiency single rotor reversible crusher with strong adaptability to the moisture content of materials, especially for fermented decomposed garbage or other materials with moisture content ≤ 30%. The pulverizing particle size can reach 20~30 meshes, which can meet the feed particle size requirements of general fertilizer granulation equipment. The particle size produced is smooth, and it is an ideal equipment for Organic fertilizer production.

Semi wet material crusher is a professional crushing equipment for high humidity, multi fiber materials. The semi wet material crusher utilizes high-speed rotating blades to crush fibers with good particle size and high efficiency. The semi wet material grinder is mostly used for crushing bio fermented high humidity materials such as bio organic fermentation compost, urban domestic waste compost, grass mud carbon, rural straw waste, industrial organic waste, and livestock manure.

The Organic fertilizer grinder for livestock manure is a newly developed Organic fertilizer grinder with three in one blades, chains and pendants. The Organic fertilizer grinder for medicine residues and livestock manure uses high-strength wear-resistant hard alloy chains, blades and pendants with synchronous rotating speed in the crushing process. The feed inlet of the grinder is reasonably designed, the crushed materials are even, and the materials with large moisture content are not easy to stick to the wall. The grinder is easy to clean, The Organic fertilizer grinder for medicine dregs, livestock manure is suitable for crushing materials with moisture content of about 20%~50%. It is a grinder for fermentation raw materials.

The cage crusher belongs to a medium-sized horizontal cage shredder. This machine is designed based on the principle of impact crushing. The inner and outer sets of cage bars rotate at high speed in opposite directions, and the material is crushed from the inside out through the impact of the cage bars. It has the characteristics of simple structure, high crushing efficiency, good sealing performance, stable operation, easy cleaning, and convenient maintenance. The cage crusher can crush various single fertilizers with a water content below 6%, especially suitable for materials with high hardness. It has a simple and compact structure, a small footprint, convenient maintenance, good crushing effect, stable operation, and easy cleaning. It is the nemesis of hard particle materials such as monoammonium, diammonium, urea, etc.