Functional characteristics of horizontal mixer for chicken manure organic fertilizer

fertilizer granulator Jul 12, 2023

Chicken manure organic fertilizer mixer machine, high mixing uniformity, less residue, suitable for mixing more than two kinds of fertilizers and additives premix. The specific characteristics are as follows: the materials are fully mixed, thus improving the mixing uniformity; adopting the novel rotor structure, the minimum clearance between the rotor and the bright body can be adjusted to close to zero, effectively reducing the material reserve; the larger material can be broken, the overall structure is more reasonable, the appearance is beautiful, and the operation and maintenance is convenient.
A double-layer spiral blade is arranged on the main shaft of the horizontal fertilizer mixer machine for chicken manure organic fertilizer. The internal screw transports the material away from the outlet, and the outer screw moves the material to the outlet. Under the convective motion of the material in the double helix belt, a low dynamic and efficient mixing environment is formed.

The inner and outer diameter screw installed on the mixing shaft drives the materials in the barrel, so that the agitator turns over the materials in the barrel. When the axial direction of the screw drum is close to the axis of the screw, the material can be driven to rotate away from the screw shaft center for a short time, and the material can be driven to rotate away from the screw shaft center in the axial direction.
Side bottom discharging mode: the powder material adopts pneumatic gate structure, which has the advantages of fast unloading and no residue.
Feeding can be equipped with screw conveyor and other devices, feeding effect is good, no blocking, less land occupation.
Organic fertilizer mixer: vertical mixer and horizontal mixer are common, which are mainly used for mixing raw materials and auxiliary materials to make organic matter more evenly distributed. When adding trace elements such as nitrogen, phosphorus and potassium, fully stir to make the materials more symmetrical, which is suitable for the stirring of common organic fertilizer materials.

Equipment composition and advantages of Organic fertilizer disc granulator

fertilizer granulator Jul 12, 2023

The Manure disk granulator adopts the overall arc structure, and the granulation rate can reach more than 85%. The Manure disk granulator is equipped with three outlets, which is convenient for intermittent production operations. The disk granulator drawing greatly reduces the labor intensity and improves the labor efficiency. The reducer and motor are driven by flexible belt, which can start steadily, reduce the impact force, and improve the service life of the equipment.

Organic fertilizer disc granulator

1. The structure of Organic fertilizer disk granulator is novel and reasonable, with reduced weight and height

2. The tilt angle of Organic fertilizer disc granulator can be adjusted, and the angle washer is used, which is flexible and convenient to adjust

3. The Organic fertilizer disc granulator adopts a unique unpowered scraper combination integration to reduce auxiliary power consumption

4. The big disk of Organic fertilizer disc granulator is composed of a disk body and a disk joint, which reduces the power of the main motor. The disk joint can be adjusted up and down along the disk body. The end of the disk joint is a side flange, which can ensure that the ball will not be pulled or torn when it is out of the disk.

5. A new desilting design, consisting of a combination of unpowered scrapers for edge and bottom cleaning, angle cleaning scrapers for corner cleaning, combined with unique disc processing technology, has good desilting and ball forming effects without large mud balls. The diameter of the material ball is 90% between 3-5mm.

6. The bottom of the disc granulator is reinforced with multiple radiating steel plates, which are sturdy, durable, and not easily deformed. The thickened, weighted, and sturdy base design eliminates the need for anchor bolts to fix it, ensuring smooth operation. The main gear of the granulator adopts high-frequency quenching, doubling its service life.

Manure disc granulator

Transmission device of Organic fertilizer disc granulator -1. Reducer: make the pelletizer reach the required speed. 2. Motor: see the motor operation manual for the use and maintenance methods. Each disc granulator is equipped with a motor.

Drive device of disc granulator with a diameter of 2.5 meters or more: The motor drives the horizontal reducer through a flexible belt.

Drive device for disc granulators with a diameter of less than 2.5 meters: the motor is directly connected to the cycloidal pinwheel reducer.

Scraper: connected by bolts, mainly used to remove materials from the bottom of the disc.

Rack: composed of channel steel, supporting the disk surface, and must maintain a flat ground during installation.

Organic fertilizer granulator equipment realizes the granulation of biological Manure with “Manure sludge, carbon grass, lignite, straw” as raw materials, and “effective drying, high-temperature sterilization, rapid granulation”. It is widely used for granulation of organic and organic wastes in livestock and poultry breeding, brewing, sugar making, paper making, medicine, tobacco factories, and other industries, and can produce spherical pure Manure, organic and inorganic fertilizer, and biological Manure; It is the first ideal equipment for (biological) Manure production enterprises.

Composting process control of fertilizer production process

fertilizer granulator Jul 12, 2023

1Temperature control. In the fertilizer production process, the fermentation temperature of the compost should be controlled at 50-60 ℃. When the temperature of the compost exceeds 60 ℃, the compost should be turned over or forced ventilation should be carried out. The temperature of the compost should be kept above 50 ℃ for 5~10 days for primary fermentation.

2Moisture control. Maintaining appropriate moisture content is the first condition to promote microbial activity and compost fermentation. Generally, 60% – 75% of the maximum water holding capacity of composting material is suitable. With the decrease of water content in compost fermentation, the water content should be 36% ~ 45% at the end of primary fermentation;
3Compost oxygen concentration. In the fertilizer production process, keep appropriate air in the pile, which is conducive to the propagation and activity of aerobic microorganisms, and promote the decomposition of organic matters. When composting at high temperature, more attention should be paid to the appropriate packing tightness to facilitate ventilation. The oxygen concentration in the compost is kept above 3% by compost windrow turner or forced ventilation.
4Maintain a neutral or slightly alkaline environment. Lime or calcareous soil can be added in proper amount to neutralize and regulate acidity and promote microbial propagation and activity.
5C / N ratio. The ratio of carbon to nitrogen for normal decomposition of organic matter was 25:1. The ratio of carbon to nitrogen of legume green manure was 15-25:1, weeds 25-45:1, and stems 60-100:1. Therefore, according to the types of composting materials, add some substances with high nitrogen content to reduce the carbon nitrogen ratio and promote microbial activities.

he fermentation quality of organic fertilizer production equipment is directly related to the quality of organic fertilizer production equipment. The production line of organic fertilizer production equipment can help you improve fermentation quality and yield. Compost fermentation uses the oxidative decomposition ability of natural microorganisms to controllably promote the biochemical degradation of degradable organic matter in materials under certain temperature, humidity and pH value to form stable humus. The process can effectively treat organic matter in materials and kill pathogenic bacteria and other harmful substances.

Ecological agriculture and economic organic fertilizer production equipment

fertilizer granulator Jul 12, 2023

The development of green agriculture and agricultural circular economy has been gradually carried out to alleviate the problems of environmental pollution and soil degradation. In order to develop ecological agriculture and promote agricultural cycle, environmental pollution caused by chemical fertilizer should be solved first. We turn our attention to the application of organic fertilizer. In recent years, the use of organic fertilizer in China has been increasing year by year, especially in fruits, vegetables, tea and horticultural products. In addition, we have vigorously promoted the substitution of organic fertilizer for chemical fertilizer, and promoted green prevention and control and biological control. Organic fertilizer production equipment improves the local ecological environment and forms agricultural ecological cycle.

For organic fermentation fertilizer and organic fertilizer raw materials, such as livestock manure, manure, compost, green manure, sea manure, cake fertilizer, peat, soil manure, three wastes, microorganisms and other organic wastes. The qualified rate of granulation of new organic fertilizer granulator is as high as 80-90%, which is suitable for a variety of different formulations. The pelletizer has high pelletizing rate, and the large ball rate is less than 15%. The particle size uniformity can be adjusted by the stepless speed regulation function of the machine according to the user’s requirements. This machine is more suitable for direct granulation after organic fertilizer fermentation, saving drying process and greatly reducing production cost.
Disc granulator (also known as spherical disk), the granulation disk is of integral arc structure, with high granulation rate. The granulation disk is equipped with three discharge ports, which are convenient for intermittent production operations, reduce labor intensity and improve labor efficiency. The reducer and motor are driven by flexible belt, which can start smoothly, reduce the impact force and improve the service life of the equipment. The bottom of the granulation disk is strengthened by multiple radial steel plates, which are firm and durable without deformation. The thickened, weighted and solid base design, It is an ideal equipment for granulating organic fertilizer and compound fertilizer without fixing with anchor bolts and running smoothly.

Features and advantages of small Organic fertilizer equipment

fertilizer granulator Jul 12, 2023

As a representative type of Organic fertilizer processing machinery and equipment, small Organic fertilizer equipment plays an important role in the harmless disposal and resource utilization of various farm wastes, urban domestic garbage disposal, sludge disposal, distillery distiller’s grains residue and pharmaceutical residue, and is also a highly praised way of disposal and utilization of organic waste at present.

Especially in the past two years, Organic fertilizer equipment market has become a hot spot in fertilizer processing industry, and a hot spot in agricultural machinery related industries. The market sales volume of small Organic fertilizer equipment, which is widely used, has increased even more. According to statistics, although the corresponding market demand ratio of large and medium-sized Organic fertilizer equipment increases with the increase of Manure demand, half of the market sales are still in small Manure equipment.

In the market demand, the small Manure equipment is better than the large and medium-sized equipment market in the market due to many factors, such as small investment in the project and fast benefit from small Organic fertilizer equipment. What are the advantages of small Organic fertilizer equipment?

1. The price of small Organic fertilizer equipment is low, the cost of processing projects is low, and the equipment investment returns quickly. Generally, the output of small Manure equipment is below 30000 tons, and the corresponding investment is much smaller. Mass production can be achieved for small Manure plants of several hundred thousand yuan. In contrast, if the output of large equipment is more than 80000 tons, the equipment may cost more than one million yuan. For many first-time Manure processors, risk concerns are growing. Compared with the input, the annual cost recovery capacity of small Organic fertilizer equipment is very strong, and it can basically achieve profitability within one year.

2. Small Organic fertilizer equipment occupies a small area and has less capital construction cost. Since the fermentation equipment and deep processing equipment for Organic fertilizer processing are large machines, which are several meters or even tens of meters long, it also costs a lot for the plant land.

3. The source of small Organic fertilizer equipment processing raw materials is convenient for storage, transportation and collection. We know that animal manure, as the main raw material of Manure, is also a headache for storage, transportation and collection. The transportation radius of small Organic fertilizer equipment that can use raw materials can be reduced, making storage and transportation more convenient and reducing storage and transportation costs.

4. Small Organic fertilizer equipment has good scalability. As many Manure processing manufacturers, they put into production with a trial mentality, and then with the business development, they need to expand the production line.5. Small Organic fertilizer equipment has the advantages of simple operation, less labor and simple maintenance.

What a good Organic fertilizer machinery manufacturer should have

fertilizer granulator Jul 12, 2023

A good organic fertilizer machine manufacturer should have four major conditions: technical strength, multi-style products, corporate culture and purpose, business objectives. A good manufacturer of organic fertilizer machine should have these four conditions.

Technical strength is the core and the foundation. Without this, a strong manufacturing team of fertilizer production technology cannot be formed.
Multi-style products are capabilities. A strong team should have the “multi-function” feature. Modern society needs not a single variety, but convenient, fast, energy-saving, effective, and multi-functional products. A good organic fertilizer machine manufacturer should have this ability.
The purpose of corporate culture is faith. Everyone has their own beliefs and perseverance. Enterprises without faith are lazy and sluggish. And we are bestowed with heavy industry, insisting on market-oriented, innovation and development, quality and survival and perfect after-sales service, which has won unanimous praise from the majority of users. We sincerely welcome people from all walks of life to visit and negotiate business.
Business goals are motivation. We often say that goals are motivation. It is undesirable to bump into the headless flies. We are determined and confident to adhere to development and scientific ideas, to meet difficulties and strive for excellence, with first-class service, Excellent technology, high-quality, sophisticated products and new friends seek common development. When we select manufacturers, the qualification and strength of the manufacturer, the customer cases of the manufacturer, the technical level of the manufacturer, the reputation and reputation of the manufacturer, and the after-sales service quality of the manufacturer are all important factors for our reference. According to the requirements of customers, we can design production lines and workshops for pig manure organic fertilizer equipment with 10000-500000 tons, and provide complete sets of pig manure organic fertilizer equipment.

Characteristics of organic fertilizer made from grain straw and other raw materials

fertilizer granulator Jul 12, 2023

What are the raw materials used in organic fertilizer production equipment processing? What are the characteristics of these raw materials?

(1) The characteristics of raw materials such as straw can be easily dissolved after comminution.

(2) The excreta of livestock includes feces, sheep manure, horse manure, cow manure, rabbit manure, pig manure, duck manure, quail manure, etc. This raw material is characterized by a medium level of nutrients and is very soluble.

(3) The diet includes juniper, peanut kernel meal, white sesame meal, cottonseed meal, rapeseed meal, sunflower seed meal and Camellia oleifera seed meal. They are by-products of pressed oil, which are generally known as oil withering. The characteristics of this raw material are high nutrient content and very easy to dissolve. It is a high quality raw material for making organic fertilizer.

(4) By products of grain and oil processing include: husk, bran, bran, bran and bran. The characteristics of this raw material are very easy to dissolve, high quality nutrients and organic fertilizer of high quality raw materials. Rice husk is not easy to dissolve. It is generally used as auxiliary material to adjust the moisture content, air permeability and C / N ratio of raw materials.

(5) The by-products of the industrial production and processing of food and pharmaceutical industries include sugar residue, bagasse, Brussels sprout residue, wine residue, red yeast rice wine, vinegar residue, light extract residue, medium residue, etc. This kind of raw material is easy to dissolve and has a medium level of nutrients, making it an excellent raw material for composting. After being decomposed, it can be made into organic fertilizer through a disc granulator machine.

(6) Treatment of silt and domestic waste. Domestic waste treatment includes: kitchen waste, exocarp, rotten vegetable leaves, etc. This kind of raw material has a high organic content and a complex composition, which is very easy to dissolve. However, the high salinity and oil content of kitchen waste is unfavorable for fertilizing. Silt has the risk of heavy metal pollution, and the risk of uncontrollable chemicals is high, so it is not necessary to use it as much as possible. It is generally used for gardening and landscape cleaning, and it is best not to enter agricultural land.

(7) Others: sawdust, edible fungus leftovers, peanut shells, furfural residue, maltitol residue, feed, slag, etc.

All of the above raw materials can be processed through organic fertilizer production line and made into high-quality fertilizer products through organic fertilizer granulator.

Granulation process flow of cattle manure Organic fertilizer production line

fertilizer granulator Jul 12, 2023

Using cow manure as fertilizer is traditionally the most commonly used method. Applying cow manure to farmland not only provides rich organic matter to the soil, but also improves soil structure through soil microorganisms, thereby increasing crop yields. When cow manure is used as fertilizer, the self purification ability of the soil can be applied, and cow manure can be directly applied to farmland without any disposal. This application is certainly economical in terms of labor and capital. But it is easy to pollute the environment, spread diseases and pests, and has poor fertilizer efficiency, so this application is not advocated. Cow manure should be treated in some way before application. Although this method of application has higher cost, it also has higher fertilizer efficiency and, more importantly, is beneficial for maintaining the environment. When cow manure is used as fertilizer, the commonly used simple disposal method is the composting method (using RW preservative for composting). This process is beneficial for killing bacteria and parasitic eggs. Or dry or sun dry cow dung to make Manure.

Technological process steps of cattle manure Organic fertilizer production line

1. The operator only needs to input powdered organic materials, NPK, additives, trace elements, etc. into the hopper of the measuring belt, with the feeding port of the hopper aligned with the ground level, which can reduce the labor intensity of workers and save the secondary transportation process of materials. Moreover, the average route granulator of materials stabilizes the granulation form, thereby increasing the balling rate at a certain level and reducing production costs.

2. Crushing and refining process of cow manure in large-scale cattle farms

The forklift will feed the fermented materials into the forklift feeder, which will evenly transport the materials through a belt conveyor to a new vertical crusher for crushing treatment. The crushed materials will be transported to a drum screening machine for screening.

3. Granulation process of cow manure in large-scale cattle farms

The first process of granulation is a dynamic batching machine, which can accurately transport various materials in proportion to a mixing belt conveyor. The mixing belt conveyor will transport the well proportioned materials to a dual axis continuous mixer for mixing. If water needs to be added, it can be added simultaneously. The mixed materials with proper amount of water (about 40%) enter the Organic fertilizer granulator, through which the powdered materials can be made into 1.5mm-4mm particles. The prepared particles enter the Organic fertilizer dryer for drying and cooling. The cooled granular materials enter the drum screening machine for screening, and the granular materials that meet the standards are transferred to the coating machine. The coating machine can wrap the finished particles with a coat, which is beautiful in appearance, Finally, enter the particle quantitative packaging scale for packaging.

Maintenance and repair details of Organic fertilizer equipment

fertilizer granulator Jul 12, 2023

Any kind of machinery, in the normal use process is wearing, organic fertilizer machine is no exception. Sometimes it is caused by human incorrect use and failure to do a good job in normal maintenance. In order to ensure the normal production and use of organic fertilizer machine, it is very important to do a good job in daily management and maintenance of organic fertilizer machine.

(1) Daily maintenance: when the fertilizer production process is started, the equipment maintenance must be carried out by the operators in each shift, including cleaning, refueling, adjustment, replacement of individual parts, inspection of lubrication, abnormal sound, oil leakage, safety and damage.

(2) The organic fertilizer machine of the fertilizer production process is an indirect preventive maintenance form, which is mainly based on regular inspection and supplemented by maintenance maintenance. Its main work contents are: check, clean and adjust the operation and parts of the transmission mechanism; check the oil pump, dredge the oil way, check the oil quality and quantity of the oil tank; clean or replace the felt and oil line, and remove the burrs on each movable surface; check and adjust the indicating instruments and safety protection devices; if any hidden trouble or abnormality is found, it is necessary to eliminate it and eliminate the leakage. The maintenance is mainly carried out by operators, and professional maintenance personnel are provided with combined guidance.

(3) In the form of maintenance mainly to maintain the technical condition of the equipment, the workload is between the part of repair and small repair, and the part of medium repair should be completed, mainly for the repair or replacement of wear and damage of vulnerable parts of organic fertilizer machine. The maintenance is mainly carried out by equipment maintenance personnel, with the participation of operators.

Processing equipment steps of organic fertilizer production line

fertilizer granulator Jul 12, 2023

Generally speaking, organic fertilizer production can be divided into four steps: Fermentation – crushing – granulation – drying – packaging. These necessary steps also have more extended procedures, such as mixing, cooling, screening, coating, etc.

How to choose the organic fertilizer production line customers often depends on the raw materials needed to make organic fertilizer. For example, in the crushing process, according to the water content of the raw materials, the selection of the grinder is also different. Generally, we should choose the semi wet material grinder to crush the raw materials with high water content. If it is dry materials, such as dry cow dung and sheep manure, we can choose the vertical grinder Comminution;
In the granulation process, according to the fiber size of the raw materials, we usually use the disc fertilizer granulator machine or drum fertilizer granulator machine for the finer fiber materials, such as chicken manure; the flat film extrusion fertilizer granulator machine is used for the coarse fiber materials, such as cow dung, straw, etc.
In the drying process, if the budget is sufficient, we often recommend customers to install a cooler after the drying process. This is mainly to place the agglomeration caused by overheating of particles. In the later stage of granulation, there are coating and throwing processes to choose from. These are all “beauty” procedures for the finished products, making the particles more beautiful, neat and selling well. 
General organic fertilizer production line process of commercial organic fertilizer: the general production process of commercial organic fertilizer includes: inoculation fermentation (pre fermentation), main fermentation, crushing, compounding and mixing, drying, granulation, cooling, screening, metering and packaging of organic materials. The main equipment of the organic fertilizer equipment processing process includes fermentation tank, mixer, overturning equipment, belt conveyor equipment, cylinder screen, pulverizer, granulator, etc.