Fermentation process and scope of hydraulic tank composting machine

fertilizer granulator Feb 20, 2024

Hydraulic compost turning machine is suitable for aerobic fermentation of organic waste such as animal manure, sludge and waste, sugar filter mud, slag cake and straw sawdust, and can be used with solar fermentation coffers, fermentation tanks and moving machines. The operation of one machine and multiple slots can be realized by matching the main machine with the mobile machine. Widely used in organic fertilizer plant, compound fertilizer plant, sludge waste, garden and other industries of raw materials fermentation and maturation. The press trough type flipping machine is suitable for aerobic fermentation, and can be used with solar fermentation chamber, fermentation tank and migration machine. It can be used with the mobile machine to realize the function of multiple slots in one machine. The supporting fermentation tank can be used for continuous discharge or batch discharge. High efficiency, smooth operation, durable, turning uniform.

The organic fertilizer equipment has high efficiency, smooth operation, robustness and durability, and uniform casting. Equipped with limit stroke switch, guarantee and limit operation, centralized control of control cabinet, manual or automatic control function can be achieved. The pile turning machine is equipped with hydraulic lifting system, the rake teeth are durable, and it has certain function of breaking and mixing fermentation materials in the organic fertilizer production line.

Mobile trough type composting machine is a specialized equipment used to treat solid organic matter from livestock manure and achieve aerobic high-temperature composting. Suitable for the fermentation and turnover of organic waste such as livestock and poultry manure, sludge waste, sugar factory filter mud, tank residue cake, and straw sawdust, it is widely used in the fermentation and moisture removal operations of organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural fields, and mushroom cultivation plants. It is the host of compost fermentation farms. By using this equipment, continuous production can be achieved, allowing compost raw materials to be fully oxygenated, fermented evenly, and partially drained of water, achieving the goal of harmless and resource utilization. Each flipping can ensure that every detail of the material is fully in contact with the air, replenishing oxygen, and draining water.

What are the granulators of organic fertilizer production line?

fertilizer granulator Feb 20, 2024

According to the different equipment properties and appearance, the granulating equipment of organic fertilizer production line can be divided into disc granulator, drum granulator, roller granulator, flat die pelleting machine and so on. Some of these organic fertilizer granulating machines are suitable for producing high yield, some are suitable for low yield, and some are easy to use.
Drum granulator is suitable for both organic and inorganic materials. And the fertilizer granulator machine is easy to operate, flexible and easy to maintain.

The granulation rate of the disc granulator can reach 93% or more. The pelletizing plate is equipped with three discharge ports, which is convenient for intermittent production, greatly reduces the labor intensity and improves the labor efficiency.
The particles of the two roller granulator can be bagged directly, and can also be used for the particles of metallurgical materials, refractory materials and mineral powder particles. There is no need to add drying equipment in the design of organic fertilizer production line. It has the advantages of small investment, quick effect and annual output of 10-100 thousand tons.
These fertilizer granulator machines have their own advantages and disadvantages. According to the requirements of customers, the corresponding organic fertilizer production line can be designed. 
The roller granulator for cow and sheep manure organic fertilizer is mainly used for granulating various organic materials after fermentation, breaking through the conventional granulation process. The material does not need to be dried before granulation, and after crushing, it can be directly mixed to produce spherical particles, saving energy and achieving a higher granulation rate. With an organic matter content of over 97, pure organic matter granulation can be achieved without the need for adding binders during granulation. The particles are sturdy and beautiful, and can be sieved and rounded after granulation, reducing drying energy consumption. The moisture content of the raw materials can be between 20 and 50.

How to choose a suitable organic fertilizer granulator for chicken manure production fertilizer?

fertilizer granulator Feb 5, 2024

A complete set of granular organic fertilizer production line in the production of organic fertilizer choose granulator is also the main reason, some granulator production is round particles, some are columnar, some flat ball type, such as the production of particles can choose disc granulator, new organic fertilizer granulator, drum granulator, such as the production of columnar ring mold granulator, columnar extruder, Flat ball type choose to double roller press granulator. But all kinds of granulation equipment have advantages and disadvantages. According to raw materials, investment costs (drying does not dry), according to the needs of farmers, the choice of equipment is different. In a complete organic fertilizer production process, fermentation and granulation, grinding are the three most critical steps, so the fermentation pile turning machine and organic fertilizer granulator, organic fertilizer grinder in all the organic fertilizer equipment occupies an important role. Here we will discuss the problems that may be encountered in the production process in view of these two key links.

The small-scale organic fertilizer production line should also process the compost according to the use and market needs to be sold as a product. The purpose of composting is to improve the fertilizer efficiency and marketability of the compost products, so as to improve the comprehensive economic benefits.
How to choose granulator in organic fertilizer production? You can refer to the following information: for example, the production of particles can choose disk granulator, new organic fertilizer granulator, drum granulator; Select ring mold granulator and column extruder for columnar production; Irregular, flat ball type is selected to roll extrusion granulator (according to the mold);All kinds of granulation equipment have advantages and disadvantages. According to raw materials, investment costs (drying does not dry), according to the needs of farmers, the choice of equipment is different.

The process flow of using organic fertilizer production line for poultry and livestock manure utilization

fertilizer granulator Feb 5, 2024

The raw materials for producing organic fertilizers are quite extensive, and the most common ones are animal manure such as chicken manure, pig manure, and cow manure. Such raw materials need to undergo biological fermentation and then meet the standards for harmless treatment. Thereby further making it into commercial organic fertilizer.

The process flow of processing fertilizer using organic fertilizer production line for poultry and livestock manure:

1. Fermentation: Collect poultry and livestock feces and urine, mix them with hay and rotten silage to make compost, and let it ferment. Only by timely and even flipping can the cow manure be fully fermented using a turner after fermentation. Some places are very dry now, while others are very wet, which can affect the quality of fermentation.

2. Ingredient crushing and mixing: The composted material, along with inorganic fertilizers such as N, P, K, and other additives, is crushed, proportioned, and mixed in proportion through a material crusher and a horizontal mixer using a batching bin.

3. Granulation: The material is granulated using a new type of organic fertilizer granulator.

4. Screening and return system: The granular material output from the granulation and forming system has differences in particle size and needs to be screened and graded. The selected rotary screening machine requires low vibration, low noise, convenient screen replacement, and is equipped with a screen cleaning device. It is recommended to equip an automatic feeding system to screen out unqualified large and small particles, transport them out through a belt elevator, re crush them, and send them to a granulator for further granulation, which helps to improve the continuous operation capacity of the production line.

5. Drying: Use an organic fertilizer dryer to further remove moisture from the screened particles and meet the standard requirements for organic fertilizer moisture content.

6. Cooling: Using a cooling machine to cool the particle material helps to preserve the quality of the particle storage.

7. Packaging: The granular material cooled by the organic fertilizer equipment is transported by a bucket elevator into the finished product warehouse. The organic fertilizer production line can effectively solve the pollution caused by organic waste in industries such as livestock and poultry breeding, and improve the safety and quality of agricultural products by using automatic packaging scales to achieve quantitative weighing and packaging of granular materials. This lays a good foundation for the comprehensive consumption of green and organic food by humans, and the ecological and environmental benefits are extremely significant.

Organic fertilizer production equipment has great prospects in the fertilizer market

fertilizer granulator Feb 5, 2024

Organic fertilizer processing equipment has many advantages in processing and producing organic fertilizer. Through services close to farmers, land and consumer groups, we can find organic fertilizer products with scientific and reasonable formula, production characteristics and high added value, so that the whole industry can enter the track of benign development. The pace of grass-roots agricultural production should be combined with national policies to help farmers increase production and create income.
The bio organic fertilizer equipment among the organic fertilizer equipment has truly realized the development of agricultural cycle, which not only solves the problem of environmental pollution, but also uses renewable resources to turn waste into wealth. The organic fertilizer production line technology has planned to gradually promote the combination of clinker and chemical fertilizer, mainly with clinker supplemented by chemical fertilizer, and then slowly reduce the amount of chemical fertilizer, increase the amount of rotten biomass, and finally realize the use of only rotten organisms without or as little chemical fertilizer as possible, so as to realize the real circular agriculture, green agriculture and sustainable agriculture.

Huaqiang Heavy Industry Technology Co., Ltd. is engaged in the production and research and development of organic fertilizer equipment, compound fertilizer equipment, organic fertilizer production line, organic fertilizer production equipment, etc., but among the many technical equipment, the enterprise always focuses on the production and sales of organic fertilizer production equipment. The theme of the development of organic fertilizer production equipment in the market is to be able to achieve a better market development position, market development position is very important for each product and equipment developed in the market, in the market often see such a scene, that is, the closer the position of the product and equipment in the market, the less exposure in the market. And the best development in the market, that is usually in the market development position is relatively advanced, and is also the most active product equipment in the market, so they appear in the market times will definitely be much more than other products and equipment. This is also why equipment in order to grab the best market development position, and continue to improve their own market activity is an important reason. Almost half of the organic fertilizer production equipment in the market exists in a relatively rigid form in all walks of life, and it is precisely because they are too rigid that they do not have any new development achievements in the market, and gradually they will be forgotten by the market, and they will slowly lose their only spatial position in the market.

The role of organic fertilizer dryer in fertilizer production line

fertilizer granulator Feb 5, 2024

The role of organic fertilizer dryer is a lot, its operation is also very difficult, many people in the operation of organic fertilizer dryer will appear misunderstanding, which leads to the use of poor effect. When operating the organic fertilizer dryer, it is best to first understand the working principle of the organic fertilizer dryer, and then the correct operation.
Organic fertilizer dryer is a vital organic fertilizer equipment in organic fertilizer production line. The dryer is a problem of water vapor return to the material after the temperature of the system decreases in the same direction. In the drying process, the hot gas flow moves forward from the tail, fully contacts with the material, and makes full use of the heat transfer through heat conduction, convection, and radiation.

A section of secondary granulation area is set at the front of the organic fertilizer dryer, in which the materials can realize secondary granulation. Then the materials are lifted up through the lifting plate and fully dried. The wet hot air is extracted from the tail of the dryer through the exhaust fan through the pipeline and enters the sedimentation chamber for sedimentation. The tail gas is sprayed to reduce dust through the washing tower after sedimentation. The spray water is pumped out by the water pump for recycling. After secondary dust reduction treatment, the tail gas is discharged into the atmosphere through the chimney.
The dried materials are sent to the cooler through the belt conveyor for cooling. In the cooling process, the natural air is sent to the cooler through the pipeline by the fan to cool the materials. The wind direction in the cooler is countercurrent. The tail gas pumped into the sedimentation chamber through the fan and pipeline is treated as the drying tail gas and discharged into the atmosphere.
The cooled materials enter the screening. After crushing, the large particle materials and the screened powder enter the return belt and are transported to the granulator for re granulation. The finished products enter the automatic packaging system for packaging.

Granulation process of small sheep manure complete organic fertilizer equipment

fertilizer granulator Feb 5, 2024

Organic fertilizer refers to the use of crop straw and animal manure as the main raw materials, inoculated with microbial composite agents, and using biochemical processes and microbial technology to completely kill pathogenic bacteria and parasite eggs, eliminate odor, use microorganisms to decompose organic matter, convert macromolecular substances into small components, and then achieve the purpose of deodorization, maturation, dehydration, and drying, making organic fertilizer with excellent physical properties, carbon nitrogen ratio, and fertilizer efficiency. Bioorganic fertilizer belongs to the category of biological fertilizers, and its differences from microbial inoculants mainly lie in aspects such as bacterial strains, production industry, and application technology.

The small sheep manure complete set organic fertilizer equipment can be divided into two stages in the manufacturing process of organic fertilizer: fermentation stage and granulation stage. Organic solid waste such as animal manure in the composting and fermentation section is fermented, decomposed, dehydrated, and deodorized before being crushed and sieved to form (powdered) bio organic fertilizer. The sieved powdered bio organic matter enters the granulation section. During the granulation process, the matured material is granulated, cooled, screened, and packaged to form granular bio organic fertilizer.

The small sheep manure complete set of organic fertilizer equipment is a complete set of equipment that uses sheep manure as raw material to process organic fertilizer. The sheep manure treatment machine can first pump the sheep manure from the manure toilet into the equipment, and after dehydration by the equipment, the moisture content after treatment is about 40%. Crops such as straw and rice bran (including NPK) can also be used as fillers, and then sprinkled with biological bacterial agents. 1KG of bacterial agents mixed with 20KG of water are transported into the raw materials, which can ferment 1 ton of raw materials. Flip and toss once every 1-2 days, and it usually takes 7-10 days to fully decompose.

Organic fertilizer granulation equipment and green agriculture complement each other

fertilizer granulator Feb 5, 2024

Organic fertilizer equipment is a kind of equipment that takes chicken and pig feces as the main raw materials, adds a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, uses rice bran, yeast, soybean meal and sugar as biological bacteria for a certain period of time, and produces biological fertilizer through mixed fermentation under the action of sulfuric acid. Now it has been widely used in production,
Bio organic fertilizer granulator is suitable for granulation in the following range: bio organic fertilizer granulation with peat, lignite, organic fertilizer sludge and straw as raw materials; Machine compound Hefei granulation with chicken manure and other organic fertilizers as main raw materials; Cake fertilizer granulation with soybean cake as the main raw material; Granulation of full price feed and mixed feed with corn, beans and grass powder as raw materials; The biological feed straw granulated meal with crop straw as raw material is granulated.

Usually referred to as organic fertilizer cultivation mainly refers to the arrangement of a certain area of crops, green manure and forage grass in the rotation cycle to increase soil organic matter, improve soil structure, through its associated rhizobia fixed free nitrogen in the air, supplement and enrich the nitrogen nutrition in the soil, to achieve the purpose of organic fertilizer cultivation of the field. Organic fertilizer production line manufacturers will do a better job of equipment, so that our agricultural development is better developed. Ensure that organic fertilizer equipment and agricultural development complement each other. Under human intervention, the land can be planted for better or worse. The adoption of unreasonable farming system and neglect of the combination of use and cultivation often lead to the consumption of soil organic matter and the loss of nutrients, which leads to the destruction of soil structure, aggravates water erosion and wind erosion, and decreases the yield year by year.
In response to this situation, as early as the middle of the 19th century, Germany’s Liebig put forward the theory of return, advocating that through fertilization to recruit the nutrient elements taken away with the harvest, return to the soil. Later, according to his analysis of the soil formation process and the essence of agricultural production, Williams of the Soviet Union pointed out the dialectical relationship between nuclear production, animal production and soil acid management, and believed that agriculture, forestry and grazing must be combined in order to enrich soil acid and improve crop yield. On the basis of summing up the experience of traditional agricultural production, Chinese agricultural scientists have also come up with the principle of sufficient land, accumulation of nuclear land, and combination of cultivation. It is pointed out that the purpose of land use and the means of land cultivation are to ensure land use in order to provide more agricultural products. Before the establishment of the modern fertilizer industry, the main means of restoring and cultivating soil fertility were the application of farm fertilizers and biological cultivation. With the progress of science and technology, the effect of organic and inorganic fertilization is becoming more and more important.

Fermentation process and application of hydraulic organic fertilizer tipping machine

fertilizer granulator Feb 5, 2024

Organic fertilizer Dumper: directly pile the materials into strips, and use a wheeled dumper to turn and ferment in a straddle manner. Tank fermentation is adopted. According to your production scale, you need to build 1-5 fermentation tanks with a width of 3M and a length of 40-60m. The fermentation products are continuously put into the fermentation tank and tossed and fermented by the tossing machine, which can achieve the purpose of water regulation, uniform mixing, deodorization and dehumidification, which can not only save a lot of labor, but also achieve the purpose of full ripening;

1. The power transmission device of the organic fertilizer equipment: the device is composed of a motor, a reducer, a sprocket, a bearing seat, a spindle, etc., which provides an important device for the power of the overturning drum.
2. Walking device: The device is composed of walking motor, transmission gear, transmission shaft, walking sprocket and so on.
3. Lifting device: The device is composed of a hoist, a coupling, a drive shaft, a bearing seat, etc.
4. Pile turning device: The device is composed of sprocket, support arm, pile turning drum, etc.
5. Transfer vehicle: The device is composed of a walking motor, transmission gear, drive shaft, walking wheel, etc., which provides a temporary carrier for the stacking machine to change the slot.
Organic fertilizer hydraulic compost turning machine Uses:
1. Organic fertilizer tank turning machine is suitable for livestock and poultry manure, sludge, sugar mill filter mud, slag cake meal and straw sawdust and other organic waste fermentation turning pile, widely used in organic fertilizer plant, compound fertilizer plant, sludge waste plant, garden and bisporus mushroom planting plant fermentation and decomposition and moisture removal operations.
2. Suitable for aerobic fermentation, can be used with solar fermentation chamber, fermentation tank and migration machine. It can be used with the mobile machine to realize the function of multiple slots in one machine.

The process flow of using cow manure to process organic fertilizer production equipment

fertilizer granulator Feb 5, 2024

The organic fertilizer production line is a complete set of equipment specially designed and produced for fresh chicken manure, pig manure, cow manure, duck manure and other livestock and poultry manure with high water content, extremely foul odor, and bacterial content. This equipment thoroughly removes dust and purifies fresh chicken manure, pig manure, cow manure, duck manure and other livestock and poultry manure through procedures such as high-temperature drying, concentration and crushing, disinfection and sterilization, decomposition and deodorization, Refined and produced into a yellow brown uniform granular product containing multiple essential nutrients for crops. After drying, cow and chicken manure has a wide range of uses. It is not only suitable for crops such as wheat, rice, peanuts, corn, fruits, and fruit trees, but also for improving crop quality and fruit quality, which is beneficial to human health. It is a fertilizer used for the cultivation of pollution-free green food. And it can also be used as a feed additive for feeding fish, cows, pigs, etc. Refine fresh chicken manure, pig manure, cow manure, duck manure and other animal manure into pollution-free, odorless, and long-lasting organic fertilizers.

The process flow of using cow manure to process organic fertilizer production equipment: raw material selection (chicken manure, etc.) ->slot type flipper ->semi wet material crusher ->horizontal mixer ->disc granulator ->drum dryer ->cooling machine ->drum screening machine ->coating machine ->automatic quantitative packaging machine.

There are three configurations for using cow manure to process organic fertilizer production equipment: high, medium, and low. Large fertilizer factories need to adopt a complete set of production configurations to produce finished products that meet market requirements in terms of appearance and nutrient content. They have a significant advantage in promoting finished organic fertilizers. Low to medium configuration organic fertilizer production lines are suitable for small and medium-sized fertilizer factories. The sales range of finished organic fertilizers is limited to nearby areas, and some processes in the organic fertilizer production process require manual completion

The production line of cow manure organic fertilizer can not only meet the local fertilizer demand, but also meet the demand of surrounding markets. Bioorganic fertilizers are widely used in various fields such as farmland, fruit trees, flowers, landscaping, high-end lawns, and soil improvement, with good results. The government provides subsidies for agriculture and strongly supports this industry, so making investment choices is a very good choice.