Furfural residue fermented organic fertilizer-3 points you must know

fertilizer granulator Oct 21, 2020

Furfural residue is a kind of waste after extracting furfural from corn cob, oat and wheat bran, sawdust and other agricultural by-products. It also contains more lignin, semi lignin, cellulose and other organic components. These wastes can be transformed into organic fertilizer for plant growth by using organic fertilizer production equipment. Compared with other fermented organic fertilizer materials, furfural organic fertilizer also has the characteristics of low cost. It is a rare raw material with low cost and high cost performance.

1. Fermentation of furfural residue organic fertilizer must adjust PH value

Before the furfural residue is subjected to biological fermentation treatment, we recommend measuring the pH of the furfural residue. The furfural slag left after most industrial processes is highly acidic, with a PH value between 3-4, while the PH value suitable for the rapid reproduction of microorganisms is generally between 5-8. Therefore, it is recommended to use lime water to adjust the pH to about 6-8.

2. Oxygen-consuming fermentation

Furfural residue fermented organic fertilizer is a kind of biological product obtained by aerobic and temperature-fermentation fermentation of organic substances by microbial beneficial bacteria. Microorganisms will generate temperature when they decompose the organic matter in the material. These temperatures will kill most pathogenic microorganisms at 65-70°C. At this time, there are certain requirements for the composting of the material. If the stacks are stacked, the stack body is too small, and the temperature is difficult to increase; the stack body is too large, which will increase the difficulty of material tossing. According to the experience of fertilizer granulator manufacturers, it is recommended that the height of the compost be less than 1.5 meters, the width of the pile be about 2 meters, and the water content be adjusted to 60%, and then fermentation. If there is a fermentation tank, just put the furfural residue in it.

3. Temperature measurement and turning during fermentation

After stacking the materials, it is recommended to cover a layer of plastic cloth with holes on the outside of the pile to keep the heat and also to pass oxygen. However, these oxygen are far from enough. During fermentation, it is necessary to measure the temperature of the fermentation pile. When the temperature exceeds 50 ℃, the compost turning equipment shall be used to stir the materials and aerate them. After fermentation, it is suggested to mix the compost with other nutrients and make organic compound fertilizer products by disc granulator.

The value of oil palm waste as organic fertilizer

fertilizer granulator Oct 8, 2020

Oil palm is a very cold resistant tree, which is a crop with good economic value and widely planted in some areas. A large amount of waste remains after oil palm is used, which can still be recycled again and processed into fertilizer products through the organic fertilizer production line.

Palm has unique biological characteristics:

1. Long fruiting period and high oil content. The results began in the third year after the oil palm was planted, and it entered the prosperous production period in 6-7 years, with an economic life of 20-25 years. The oil content of oil palm fruit is more than 50%.
2. Strong adaptability, easy to manage. Oil palm can grow in arid and barren areas, with few diseases and pests, high and stable canopy coverage.
3. Low production cost, extensive management, convenient operation and long term of return on investment.

Palm waste made organic fertilizer

As an example, oil palm is a cash crop in many countries, especially in Southeast Asia. The harvest of oil palm resulted in a large amount of biomass and waste. Biomass and waste are produced in a variety of forms, including harvested palm trunks, palm leaves from daily pruning, empty bundles, shells, fibers, and effluents from the processing of the entire fruit bundle.

Although factory waste, filter cake (or factory sludge) and washing waste have been converted into useful by-products, such as fertilizer, fuel, animal feed and biogas, most of the biomass and waste produced by the harvested oil palm has not been treated in a satisfactory way. For example, the most common way to deal with biomass and waste is combustion. The combustion of biomass and waste materials has resulted in a lot of pollution and is considered unsatisfactory. Now many countries (including Indonesia and Malaysia) prohibit the burning of biomass and waste from oil palm.

In the treatment of oil palm waste, it is similar to the biomass and waste of jujube, which can be decomposed or decomposed in a long period of time.

Other ways of treating leaves include simply piling up around the harvest site, where biomass or waste can decay or decompose over a longer period of time. However, this method is generally unsatisfactory when the rate of accumulation of biomass and waste materials is greater than the rate of decay. Therefore, The fertilizer production line manufacturers recommend that compost palm waste into organic fertilizer products.

The compost fermentation of palm waste can not only solve the waste, but also realize the economic benefits of two times recovery. Fertilizer granulator can make the rotten waste into organic fertilizer products suitable for different crops to achieve ecological balance.

Chicken manure organic fertilizer equipment solves the rational utilization of resources

fertilizer granulator Oct 8, 2020

Reasonable utilization of waste resources

If the excrement of livestock and crop straw are not fully and reasonably utilized, resources will be wasted, which will cause pollution and threat to people’s living environment. Through the transformation of chicken manure organic fertilizer production equipment into bio organic fertilizer, the fertilizer granulator can also process organic fertilizer into solid particles and improve the product value. Organic fertilizer equipment can not only make rational use of resources, but also reduce environmental pollution, beautify the environment, promote agricultural economic development, with good economic and social benefits.

Chicken manure organic fertilizer processing

No matter the scale of the chicken manure organic fertilizer production line, according to the different requirements of the existing raw materials and finished products, the overall process is divided into two stages, namely, the early fermentation stage and the production granulation stage. In the fermentation stage, compost dumper is needed to compost turner to make them mature rapidly on a large scale. No matter it is the production of powdery or granular chicken manure organic fertilizer, each process is indispensable. If due to the limitation of funds, traditional fermentation mode can be adopted. But since it is a bio organic fertilizer production project, of course, it is impossible to be the same as the traditional production mode, if only one or two processes use the traditional mode.

When processing manure with organic manure equipment, it is necessary to pay attention to whether the quality of organic manure is qualified. Once there is a mistake in one step, it will lead to the quality problem of organic manure. The equipment that can be selected for organic fertilizer granulation includes rotary drum granulator, flat die pellet mill, organic fertilizer granulator, etc., which is determined according to the raw materials and output.

In the production process of chicken manure organic fertilizer, the control of water is the key factor. Too dry makes it difficult for organic fertilizer to play a role in actual production, prolonging the action time, and too wet is not conducive to the preservation and use. At the same time, the water index and drying degree affect the survival period of bacteria. In the bio organic fertilizer project, the chicken manure organic fertilizer dryer is an indispensable equipment in this important link.

Organic fertilizer granulation production equipment is a magic weapon for green aquaculture

fertilizer granulator Sep 15, 2020

Organic fertilizer production equipment is widely used in agricultural and forestry crops, and plays an important role in the market. The fertilizer production machine continuously processes high-quality fertilizer products, drives the rapid economic development, drives the continuous progress of enterprises, and brings us a happy life.

The organic fertilizer production line is a professional equipment for the disposal of farm manure waste. It is an equipment for improving farm environmental pollution, changing air and soil pollution. There are many advantages in using the granulation equipment of organic fertilizer, which makes the farm users gain a lot. Even the most difficult to dispose of pig manure, through the treatment of compost turner machine, has become pig manure organic fertilizer, so that pig manure can also be turned into good things for sale. To invest in organic fertilizer production machine is to invest successfully.

Organic fertilizer production equipment can not only bring convenience to agricultural production, but also promote economic development and improve people’s quality of life. The equipment of the Tianci fertilizer machine manufacturer has undergone market tests, and the rotary drum granulator, disc granulator, crusher, screening machine, rotary dryer and other equipment have been widely praised by users. Whether the choice of machine-made materials is reasonable, whether the organic fertilizer produced meets people’s needs, and whether the equipment realizes the functions people want, these are the development of organic fertilizer equipment Are important.

Organic fertilizer pelletizing production equipment can not only process fertilizer products, but also can be used for processing feed for breeding. Roller granulator and flat die pellet mill is a mainstream granulation machine used for feed granulation, sawdust granulation, organic fertilizer granulation, etc. The flat die extrusion pellet mill can be used as the core equipment for processing fertilizer granules in the organic fertilizer production line. It can also process the feed granules required by the farm when it is idle, with multiple functions. As long as the water content of the raw material formula is appropriate, there is generally no need for drying equipment. After the extruded granulated product is naturally cooled, it can be measured and packaged. The compressive strength of the granule is greater than 8 Newtons. The finished product rate of extruded pellets is fully in line with the agricultural industry standards.

Process and equipment of 20000 t / a organic fertilizer production line

fertilizer granulator Jun 22, 2020

What kind of organic fertilizer equipment and process customers choose, the investment and production costs and benefits are different. Therefore, how to choose a reasonable process configuration is an important factor to effectively reduce the cost of equipment when inspecting the production process equipment. This paper introduces the process of organic fertilizer production line with an annual output of 20000 tons designed by Tianci factory.

Process of organic fertilizer production equipment of each process system

① Fermentation system: the fermentation system of organic fertilizer equipment process consists of biological deodorizer, mixing mixer, special compost turner machine and electric automatic control system.

② Drying system: the main equipment includes belt conveyor, rotary dryer, cooler, induced draft fan, hot blast furnace, etc.

③ Deodorization and dedusting system: composed of settling chamber, dedusting chamber, etc.

④ Pulverizing system: including new semi wet material pulverizer, LP chain crusher or cage crushing machine, etc.

⑤ The batching system includes automatic electronic batching system, disc feeder and vibrating screen. The batching equipment can be configured with 6-8 kinds of raw materials at a time.

⑥ The mixing system consists of optional horizontal mixer or disc mixer, vibrating screen, mobile belt conveyor, etc.

⑦ The granulator equipment needed for fertilizer granulator system shall be set according to the raw materials and process. The pelletizer can be selected as follows: double roller granulator, organic fertilizer and compound fertilizer combined granulator, pan granulator, new type organic fertilizer granulator, flat die pellet mill, rotary drum granulator, ball shaping machine, etc.

⑧ Drying system: the organic fertilizer drying system consists of a rotary dryer and a cooler.

⑨ Screening and coating system: it is mainly completed by the roller screen, which can be equipped with primary screen and secondary screen, so that the yield is higher and the particles are better. After screening, the fertilizer coating machine can be used to ensure that the fertility is not released.

⑩ Finished product packaging system generally includes electronic quantitative packaging scale, silo, automatic sewing machine, etc. In this way, automatic and non-intermittent production of organic fertilizer equipment can be realized; the conveyor system mostly uses belt conveyors and screw conveyors.

The raw material has good comminution fineness, which is beneficial to the pelletizing processing of disc granulator machine and other equipment. During the operation of the organic fertilizer production line, considering that the high fineness of the pulverizer will produce certain dust pollution, the dust treatment of the pulverizer should also develop perfect measures to ensure that there is a good environmental condition in the production workshop and a good working environment for the operators.
In the dedusting system, the small production line can adopt the cyclone deduster series products, so as to facilitate the collection and recovery of materials. Cyclone dust collector will not produce high temperature and condensation phenomenon, and the equipment price is relatively low, which saves the equipment cost very well, and is the ideal product of proportioning dust removal system. The process of organic fertilizer production line with an annual output of 20,000 tons is more cost-effective to build a dust removal room, with better dust removal effect, high efficiency and long service life.

How to deal with livestock manure on large farms

fertilizer granulator Jun 19, 2020

For farms, the biggest environmental problem is that there is no place to stack a lot of feces. If these excrement are not managed scientifically, it will harm human and animal health and pollute the surrounding environment. The aquaculture industry needs to be carried out, and environmental protection treatment also needs to be paid attention to, so what are the methods of manure treatment in the farm? How to deal with feces to achieve harmless requirements? Is there a technology that saves money and is simple? The most effective way is to use organic fertilizer production equipment to process manure into fertilizer products.

How to make waste into organic fertilizer is an urgent need for farmers to understand. What kind of process is simple and can solve the problem to the greatest extent? If the feces of the farm are treated innocuously, several aspects should be paid attention to:

1. Collect and stack dry manure. The stacking place must be rainproof and impermeable, and be cleaned and transported regularly. The ground of the stacking place shall be hardened completely, and the leaching solution collection ditch shall be built around, and the collection ditch shall be connected with the biogas digester. The volume of the stacking area depends on the scale of the farm. Taking the pig manure treatment method as an example, the required volume for every 10 pigs is usually 1 cubic meter. When the water content of stored pig manure is too large, it needs to use solid-liquid separation equipment for dehydration treatment, which can reduce air and water pollution.

2. Anaerobic fermentation is carried out for faeces, urine and sewage. The biogas produced can meet the requirements of life and part of production energy in the field and reduce the production cost. The size of the biogas digester depends on the scale of the farm. The required biogas digester volume for every 10 pigs is about 2 cubic meters.

3. Manure can be directly processed into organic fertilizer or fermented into biogas residue and then processed into organic fertilizer. Due to the large investment in biogas system, this method is suitable for large-scale farms. Manure production of organic fertilizer can not only solve the problem of a large number of manure pollution, but also turn waste into treasure to produce a large number of green ecological fertilizer. Using fertilizer granulator to process manure compost can also increase the price of fertilizer and further create economic and social benefits for enterprises.

Through the multi-level recycling mode, the farm not only solves the problem of excrement, but also obtains additional income. We are a professional fertilizer machine manufacturer, providing fertilizer production line and organic fertilizer equipment.

How to Use Organic Fertilizer Equipment to Produce Tomatoes Fertilizer

fertilizer granulator Jun 17, 2020

The application of chemical fertilizers in agricultural production can increase the yield of crops, but it will cause soil compaction, the quality of agricultural products will decline, and the nitrate content in fruits and vegetables will be too high. Bio-organic fertilizers are increasingly used in agricultural production. The organic fertilizer production equipment can combine organic matter and inorganic fertilizer to make fertilizer suitable for tomato development.

Organic fertilizer production line to produce special tomato fertilizer

Organic-inorganic fertilizer production line mix organic matter and inorganic fertilizer in proportion to prepare fertilizer. According to the formula blending two kinds of fertilizers, the automatic batching system mixes the raw materials strictly according to the parameters, so that the raw materials are suitable for the growth of tomatoes, and automatic batching system can mix organic fertilizers and inorganic fertilizers according to the setting of 3:7. Mixed uniform particles are agglomerated and granulated by organic fertilizer granulator machine. Granular organic fertilizer keeps good characteristics of fertilizer. Fertilizer granulatormachine is suitable for mixing and granulating of various materials. The granules made by the machine have high strength and are not easy to break. After a series of treatments, such as drying and screening, fertilizer granules are special organic fertilizer for tomatoes.

Advantages of products of organic fertilizer production equipment

1. The combination of bio-organic fertilizer and inorganic fertilizer promotes tomato growth, nutrient uptake by root system and nutrient utilization efficiency. When bio-organic fertilizer is applied alone, the nutrient content of the fertilizer used is lower than that of inorganic fertilizer, which will have a certain impact on the yield.

2 The application of bio-organic fertilizer can improve the quality and palatability of tomatoes, reduce the nitrate content in tomatoes, and increase the content of vitamin C and reducing sugar.

3. The application of bio-organic fertilizer in tomato production can reduce the occurrence of tomato mosaic virus disease and the effect of disease on Yield and quality.

Sheep manure organic fertilizer production line

fertilizer granulator Dec 9, 2019

Sheep manure organic fertilizer production line:
First. Mix the sheep manure with the crop straw. The amount of the sheep manure depends on how much the water content of the sheep manure is determined. According to the fermentation process, the water content is required to be within 45%, that is, the material is kneaded into a mass, and the water can be seen. Will not drip down, loosen the group will spread out. Then, the cornmeal and the required strains are added. The reason for the cornmeal is that the sugar content can be increased to promote the rapid fermentation of the strain.

Second, the configured materials are added to the material mixer for mixing, and the mixing is required to be uniform and transparent, and no raw blocks are left.

Third, the mixed materials are piled in a fermentation tank or grooves with a width of 2 to 6 meters and a height of 1.0 meters to 1.5 meters, and are repeatedly turned over and thrown every other day using a compost turning machine.

Four, under normal circumstances, in the fermentation tank, the temperature will rise after stacking for 2 days, and it will be odorless after 2 days. After 3 days, it will become fluffy and loose. After 2 days, compost will emit fragrance, 15 days, it can be fat.
1. In the fermentation tank for 2 days, the temperature will rise to 60 ° C to 80 ° C, which will kill bacteria and remove insects.
2. On the fourth day in the fermentation tank, the odor is eliminated; then on the seventh day, the material in the tank will become loose, dry and covered with white hyphae.
3, fermented in the pool to the ninth day, the nine will emit a fragrance, basically similar to the koji.
4. Fermentation to the tenth day in the tank, the material will be fermented and cooked, and sufficient.
5. On behalf of the end of the fermentation stage, the material can be removed to the next step with a forklift or the like.

Five. The material moved by the forklift to the pulverizing process is pulverized by a semi-wet and high-humidity material pulverizer, and then mixed by a mixer machine, transported to fertilizer granulator machine by a conveyor, and granulated into granules, It is sent to the dryer by the belt conveyor, dried and dried, and then cooled into the cooler. Then the conveyor is sent to the screening machine for screening. The required particles of more than 95% will enter the next process, and about 5%. The granules are transported to the pulverizer for re-pulverization and granulation, and the granules that meet the standards are fed into the coating machine for coating. The coating can maintain the nutrients, and after coating, it is packaged by an automatic packaging machine. In this way, the sheep manure organic fertilizer is processed and packaged and can be sold in the warehouse.All the organic fertilizer production line is done.

Chicken manure organic fertilizer production line

fertilizer granulator Dec 3, 2019

Chicken manure organic fertilizer production line processing commodity organic fertilizer requires two steps: the early stage of the fermentation and processing parts and processing granulation. Biological organic fertilizer equipment need double pile fermentation, organic fertilizer granulator, horizontal mixer, disc granulating, rotary drum dryer, cooling machine, screening machine, coating machine, packing machine and conveyor equipment.

Firstly, the feature of the chicken manure organic fertilizer production line:

1, Organic fertilizer of chicken feces does not contain any chemical composition, as a result of chicken digest ability is poor, can use up the nutrition composition of 25% only, and the other 75% nutrition composition in feed follows excrement and urine reduction, make dry finished product contains nitrogen, phosphor, potassium, organic matter, amino acid, protein to wait for composition thereby.

2,The main material is organic matter in manure, organic fertilizer and manure, organic manure increased the soil organic matter content, organic matter can improve soil physical, chemical and biological characteristics, curing soil, improving soil fertility. China’s rural “by dung breeding, seedling by dung long” the proverb, to a certain extent, reflects the manure, organic fertilizer to improve soil.

3,Chicken manure fertilizer increased a lot of organic colloid, both at the same time with the aid of the role of microbes convert many organic matter decomposition to organic colloid, this greatly increased the soil adsorption on the surface, and produce many adhesive material, make consolidation of soil particles into a stable granular structure, improve the performance of the soil water, fertilizer and air permeability, and the ability to adjust the soil temperature.

Then, the feature of the organic fertilizer production line:

It need not to use the bucket elevator, bucket elevator while modelling beautiful, cover an area of an area small, but easy to damage to particles, and easy to jam, difficult to clean, high failure rate, height space is large. This process all use belt conveyor transportation equipment and large dip Angle belt conveyor, this not only ensure the fluency of conveying system, protect the grain, and reduced the plant height, reducing the infrastructure investment. The granulation method is disc granulation, which has wide adaptability to raw materials, large output and improved product appearance quality.

Lastly,the horizontal grinder is used in the mixing and crushing process. The horizontal grinder can not only crush the large particles in the raw materials to improve the pelletization rate of the system, but also fully mix the materials again. Granulation in the production of organic fertilizer granulation way choice is very important. In the current industry mainly include disk, drum, extrusion, such as a variety of ways; these methods have their advantages and disadvantages. The advantage of granulating disc is uniform granule, stable performance and long service life and can produce organic fertilizer and fertilizer can produce inorganic and organic inorganic compound fertilizer, the technology choice granulating disc.

Other article for your reference:Cow manure organic fertilizer production line

Common problems in the production of organic fertilizer

fertilizer granulator Dec 2, 2019

Fermentation and granulation are the two most critical steps in a complete organic fertilizer production line, so fermentation turners and organic fertilizer granulator machine play an important role in all organic fertilizer plants. Here we will discuss the problems that may be encountered in the production process of these two key links.

There are many types of organic fertilizer fermentation turning equipment, and the models of the same type are also different in size. We can choose according to the production needs. In the current market, the widely used one is trough fermentation, and the representative one is the ordinary trough turning machine, which is suitable for the small-yield organic fertilizer production line and biofertilizer project. When in use, the stacker should be parked in the fermentation open space, and the piled teeth should not be immersed in the raw materials. After the turning teeth are completely rotated, the walking motor can be turned on and the fattening operation can be started slowly. This avoids the large resistance encountered when the turning motor is started, and has some unnecessary consequences; sometimes in order to improve the fermentation tank utilization rate and the high accumulation of fertilizers can also lead to excessive resistance when turning over, with serious consequences.

The importance of organic fertilizer granulator machine in organic fertilizer production line is self-evident. The key to improving product yield and output is organic fertilizer granulation equipment. Depending on the raw materials, we can choose the right granulation machine, but then we have to find ways to use these machines to give them the greatest capacity advantage. Through the principle of granulation, we have learned that the powder raw materials are bonded by water to form spherical particles, so the two indicators of controlling the moisture content and making the moisture content uniform are the key factors for improving the yield. When the moisture content is low, the granulation rate is low, the moisture content is high, and the large particles are large, and the water is not uniform, and the particle size is small and the yield is lower. Therefore, we should constantly explore the optimal moisture content during the production process to ensure high-yield production.

In an organic fertilizer production line, there are many types of equipment such as fermentation turner, organic fertilizer pulverizer, mixing, fertilizer granulator machine, tumble dryer, rotary cooler, drum sieving machine, automatic packaging machine, etc. But here we only list the related topics of the fermentation turner and the fertilizer granulator machine. First, because of the importance of these two devices in the whole set of organic fertilizer equipment, and second, the experience required for the two equipments is relatively high. More, it is necessary to constantly explore and summarize in the future production process to maximize the efficiency of the equipment.

Other article for your reference:Cow manure organic fertilizer production line