fertilizer production line

Organic fertilizer production line processes fertilizer from animal manure

fertilizer granulator Feb 17, 2023

Organic fertilizers were collected from full-scale compost factories.These factories treat organic matter from animal manure and other agricultural organic residues. These factories produce approximately 5000-150000 tons of commercial organic fertilizer per year.

Bio-organic fertilizer Common organic fertilizer granulator processing fertilizer

fertilizer granulator Feb 17, 2023

China has a vast territory and rich raw material resources for organic fertilizer equipment. It is understood that the final urine excreted by a pig in one year combined with litter can produce 2000-2500kg of high-quality organic fertilizer, which is enough for one mu of land to use fertilizer throughout the year. Ingredients, content of more than 6%, organic content of more than 35%, are higher than national standards.

In npk fertilizer production line,we can use the rotary drum granulator machine which it is also to be equipped in organic fertilizer production line to finish the production process of the npk fertilizer granulator.The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process.This point is different from the roller press granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.

Vigorously develop organic fertilizer, how much is a set of organic fertilizer production line

fertilizer granulator Feb 17, 2023

With the excessive and improper use of agricultural fertilizers, China’s agriculture is becoming an important part of the ecological environment pollution. The water, soil and atmospheric environment have been overwhelmed by chemical fertilizers. In recent years, chemical fertilizers have emerged in many water pollution incidents. According to the inquiry of the Chinese Academy of Agricultural Sciences, the application amount of nitrogen fertilizer in China has far exceeded the demand for grain crops. The average application amount of nitrogen fertilizer in 17 provinces across the country has exceeded the internationally recognized upper limit of 225 kg per hectare. The combination of excessive and improper use of chemical fertilizers and the destruction of capital, as well as the pollution of ecological environment, has also reduced the return of chemical fertilizer input by 50% to 60% in the past 30 years, resulting in the reduction of agricultural product quality, the intensification of food safety problems, and the cumulative effect of agricultural pollution.

Compared with chemical fertilizer, the production of bio-organic fertilizer produced by the production line of bio-organic fertilizer has the advantages of low energy consumption, low cost, effective treatment of waste, complete recycling economy, non-toxic, harmless, ecological and environmental protection. Its development, production, implementation and use have practical significance for the development of sustainable agriculture.

The development of organic fertilizer industry is of great significance

Only by applying the fertilizer processed by the bio-organic fertilizer production line can the natural nutrient recycling be realized. At present, the agricultural organic waste resources generated in China each year are converted into about 60 million tons of nitrogen, phosphorus and potassium nutrients, of which less than half are used in farmland, and a large proportion of the agricultural solid organic waste nutrient resources are lost in the environment, while the chemical fertilizer used in crop production in China is converted into about 54 million tons of nitrogen, phosphorus and potassium nutrients. If the above organic nutrient resources are fully utilized, about half of the fertilizer nutrient input in China can be saved, This is a huge nutrient resource.

The construction scale of the equipment configuration of the manure organic fertilizer production line is generally 300000-100000 tons per year. Different production lines can be configured according to the actual situation, with the fixed cost between 100000 and 300000. In the case of better income in the later stage, additional organic fertilizer production lines can be appropriately added to expand the scale of organic fertilizer production.

Organic fertilizer production line processing fertilizer is the trend of agricultural green development

fertilizer granulator Feb 17, 2023

Since the 1980s, organic fertilizers have gradually entered people’s vision. Compared with traditional chemical fertilizers, organic fertilizers are emerging fertilizers and the most comprehensive fertilizers. It contains not only the large amount of elements and trace elements necessary for plants. It is also rich in organic nutrients, which has the advantages of accelerating soil improvement, improving the quality of agricultural products, and reducing the cost of farmers using fertilizers. It plays an important role in reducing pollution in the current society and improving soil structure. Organic fertilizer is an inevitable trend for the healthy development of agriculture.

Application of organic fertilizer equipment is essential in npk fertilizer production line, it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer granulator, the organic fertilizer granulator machine are necessary to be equipped in the npk manufacturing process.

As a manufacturer of organic fertilizer, Zhengzhou Huaqiang is willing to provide you with the most favorable fertilizer granulator machine price, a full set of organic fertilizer equipment and professional organic fertilizer solutions.

The quantitative feeding equipment mainly deals with the feed of organic fertilizer production line

fertilizer granulator Feb 17, 2023

Organic fertilizer equipment in the processing and production of organic fertilizer, a series of equipment will be processed to achieve the final effect. The quantitative feeding device is an important part in the production of organic fertilizer. It mainly deals with the large pieces of straw in production.
In organic fertilizer production line, it is to be equipped with the fermantation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials.And then it is to be equipped with the fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process. In organic fertilizer production line, we can use the double roller press machine which it is also to be equipped in organic fertilizer production line to finish the production process of the organic fertilizer granulator. The double roller granulator machine generally to be used by using the dry granulation method to finish the production process. This point is different from the rotary drum granulator machine that it is usually to use the wet granulation method to produce the fertilizer granulator.

Organic fertilizer composting machine is often used in aquaculture farms to treat manure fermentation

fertilizer granulator Feb 17, 2023

As a new type of machinery, the organic fertilizer composter is still unknown in the national product catalogue, but it has rapidly multiplied in the fertilizer machinery and equipment family, becoming a tool to replace the manual and forklift tipping, and is the mainstream product affecting the development trend of the compost industry. Organic fertilizer composter is the core equipment of aerobic dynamic composting, and its importance stems from its role in composting production:

1. Mixing effect in raw material conditioning

In order to adjust the C/N ratio, pH and water content of raw materials, some auxiliary materials must be added into the compost. The main raw materials and various auxiliary materials are roughly stacked together in proportion, and can be mixed evenly through the stacker to achieve the purpose of tempering.

2. Adjust the temperature of raw material pile

During the operation of the organic fertilizer composter, the raw material particles are fully mixed with the air, so that a large amount of fresh air can be stored in the material pile, which is conducive to the active generation of fermentation heat by aerobic microorganisms and the increase of the pile temperature; When the temperature is high, adding fresh air can reduce the chimney temperature. It forms a state of medium-high temperature-medium temperature-high temperature alternation, and various beneficial microorganisms grow and multiply rapidly in the temperature range suitable for beneficial microorganisms.

3. Improve the permeability of raw material pile

The tipping system can process the materials into small pieces, making the thick and dense raw materials bulky and elastic, and forming appropriate pores.

4. Adjust the water content of raw material pile

The suitable water content of raw material fermentation is above 55%, and the water content standard of finished organic fertilizer is below 20%. In the fermentation process, biochemical reaction will produce new water, and the consumption of raw materials by microorganisms will lead to the loss of carrier and dissociation of water. Therefore, the water content will decrease in time with the fertilizer making process. In addition to the evaporation formed by heat conduction, the overturning of raw materials by the tipper will also form forced water vapor discharge.

5. Special requirements for composting process

For example, crushing raw materials, giving raw materials a certain shape or realizing quantitative replacement of raw materials.

The organic fertilizer composter is mainly applicable to farms of various scales, and its application value is worthy of affirmation. The production of organic fertilizer in the fermentation tank mode is to place raw materials in the fermentation tank, and the materials will be overturned, stirred and broken in the tank, so that the materials can be fermented, matured and degraded. It is easier to obtain stable product performance than static compost, and the odor control effect is better.

Dry granulation process commonly used in npk fertilizer production line

fertilizer granulator Feb 17, 2023

Extrusion granulation in organic fertilizer production line is a dry granulation process that uses pressure to agglomerate solid materials. When the solid materials are squeezed, the air between the powder particles is first removed to rearrange the particles to eliminate the gaps between the materials. When the brittle material is squeezed, part of the particles are crushed, and the fine powder fills the gaps between the particles. In this case, if the free chemical bonds on the newly generated surface can not be quickly saturated with atoms or molecules from the surrounding atmosphere, the newly generated surfaces will contact each other and form a strong recombination bond.

Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. provides you with the best organic fertilizer machine solutions and the most favorable prices. Organic fertilizer production mainly includes organic fertilizer granulator machine, organic fertilizer mixer machine, drying and cooling equipment, etc. The organic fertilizer granulation equipment mainly includes a pair of double roller granulator, rotary drum granulator, organic fertilizer two-in-one granulator machine and so on.

Characteristics of the common high-angle belt conveyor in the organic fertilizer production line

fertilizer granulator Feb 17, 2023

Design of large angle belt conveyor machine.

In npk fertilizer prodution line, it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer granulator, rotary drum granulator machine are necessary to be equipped in the npk manufacturing process.

Zhengzhou Huaqiang as a manufacturer for fertilizer production line is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

Process characteristics of extrusion granulation type organic fertilizer production line

fertilizer granulator Feb 17, 2023

Process characteristics of extrusion granulation type organic fertilizer production line

（1） The granular organic fertilizer production line can produce “spherical” pure organic fertilizer, organic-inorganic fertilizer and bio-organic fertilizer by using the new process of extrusion granulation and polishing. The process flow is short, the operating cost is low, the produced organic fertilizer particles are uniform and round, the surface is smooth, the compressive strength is high, the fluidity is good, the survival rate of microorganism is more than 90%, the granulation rate is 85-95%, and the particle diameter is 3.5-4 mm.

（2） The new process of extrusion granulation and polishing and shaping has strong adaptability to raw materials, which can completely solve the key technical problems that are difficult to be solved by traditional granulation processes such as disc granulation machine or drum granulation machine:

1. The fermented organic materials can be directly used for granulation without drying and crushing in the early stage. Traditional granulation processes such as disc or drum have high requirements on the fineness of raw materials, that is, more than 80% of the materials should have a fineness of more than 80 mesh, so it is necessary to crush them. Because the organic materials after fermentation have high moisture content, they need to be dried to less than 13% before crushing to meet the crushing conditions. The equipment investment is large and the operating cost is high.
2. The addition of organic materials can be increased to more than 95%. Traditional granulation processes, such as disc granulator or drum granulator, use organic materials with more than 80 mesh and add binder, and the maximum amount of organic raw materials is between 30-40%. Therefore, to produce spherical organic fertilizer with high content or pure organic matter, it is impossible to adopt traditional granulation process

If you are working with raw materials, such as cow or chicken manure, you may need to invest in a double roller granulator. This will enable you to quickly convert this material into pellets that can be used as fertilizer. This could be either for organic fertilizer or compound fertilizer granulation purposes. If your objective is to produce granular fertilizer daily, you will also need a special facility, one equipped with a room where the pellets can dry you can also invest in a double roller extrusion granulator that will have a much higher yield. This is how you can obtain a double roller granulator at the lowest possible price.

Why do npk fertilizer production lines often use drum granulator to granulate

fertilizer granulator Feb 17, 2023

Rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator. The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process. However, roller press granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.

Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. provides you with the best organic fertilizer machine solutions and the most favorable fertilizer granulator machine price. Organic fertilizer production line mainly includes organic fertilizer granulation machine, organic fertilizer mixer machine, drying and cooling equipment, etc. The organic fertilizer granulation equipment mainly includes a pair of double roller granulator, rotary drum granulator, organic fertilizer two-in-one granulator machine and so on.