fertilizer production line

Process flow of organic fertilizer production line with different product uses

fertilizer granulator Feb 14, 2023

Organic fertilizer production equipment uses pig manure, cow manure, chicken manure and other livestock manure as raw materials to produce organic fertilizer. When chickens, pigs, sheep and other livestock feed, due to the weak digestion ability, 75% of the nutrients in the feed are discharged with the feces, which contain nitrogen, phosphorus, potassium, organic matter, amino acids and protein.

Process of organic fertilizer production equipment: according to the technical requirements of product use, the organic fertilizer production and processing process is to mix the fermentation organic materials and binder and other auxiliary materials in proportion according to different nutrients, and then measure, package and store them after molding, granulation, cooling, screening, grading, coating, and low-temperature drying.

(1) Batching: automatically measure various raw materials in batches according to the formula proportion through electronic batching scale. The trace elements are measured manually and added into the mixer for mixing.

(2) Mixing: all kinds of metered materials enter the mixer through the conveyor. The mixer adopts a double-shaft paddle type high-efficiency mixer with a mixing cycle of 3-4 minutes.

(3) Granulation: The granulation system is mainly composed of extrusion granulator, conveyor, etc. The system is mainly used to transfer the mixed materials into the granulator after conditioning, and the granulated materials into the drying device for drying.

(4) Drying and cooling: the water content of the granulated particles is high and cannot be stored directly. In order to ensure that the biological bacteria are not affected, the water in the particles is removed through low-temperature drying to meet the storage requirements and further cooling.

(5) Screening: the cooled material enters the vibrating screen through the conveying equipment for screening, the qualified product enters the next process, and the unqualified large particles are screened out and then crushed and screened.

(6) Measurement and packaging: the dried particles enter the finished product warehouse, and the materials enter the electronic packaging scale through the feeding device. Automatic measurement and seaming are carried out according to the requirements, and the packaging process is completed and sent to the finished product warehouse. The technology of compound fertilizer mainly includes raw material formula, binder selection and adding proportion, granulation conditions and process, medium temperature drying technology, etc.

The processing plant producing organic fertilizer should select the organic fertilizer equipment manufacturer according to its own needs. The organic fertilizer equipment produced by small organic fertilizer equipment manufacturers is cheap, but often in terms of equipment technology and equipment materials, it is suitable for small organic fertilizer production workshops with low requirements, while the large organic fertilizer equipment manufacturers provide supporting services for the large-scale organic fertilizer processing plant, and the quality of the equipment produced is more stable, Full use of materials and longer service life of equipment.

Npk fertilizer production line particle and powder compound fertilizer

fertilizer granulator Feb 14, 2023

For industrially produced fertilizers the product has the form of granules.

The particle size distribution of the multi-component fertilizers is of elementary importance: only a balanced grain distribution without dust allows modern fertilizer spreaders to reach an optimal throw which can be up to 25 m. For the user this means less effort during application of NPK composite fertilizer.
Organic fertilizer granulator machine in the processing and production of organic fertilizer, a series of equipment will be processed to achieve the final effect. The quantitative feeding device is an important part in the production of organic fertilizer. It mainly deals with the large pieces of straw in production.

Two kinds organic fertilizer granulator machine:

Rotary drum granulator machine is a kind of oragnic fertilizer granulator machine in organic fertilizer production line.
Roller press granulator machine to be used for extrusion granulation method.

Npk fertilizer production line focuses on combining two or more different types of nutrients. These can be technologically advanced systems that use many different ingredients to produce compound fertilizers. The mixing process is the most complex part of creating the fertilizer you will use. These usually include roller granulator, belt conveyor system, distributor, bucket elevator and packaging machine.

Organic fertilizer granulator can improve soil organic content by processing fertilizer

fertilizer granulator Feb 14, 2023

With the promotion of consumption, energy saving and consumption reduction, and the improvement of green food demand, organic fertilizer ushers in a greater development opportunity. Then the following fertilizer production line manufacturers, will also usher in a new development and innovation. Organic fertilizer equipment can help improve soil, but we are optimistic about organic fertilizer production machinery for the following reasons:

Characteristics of various types of equipment for a complete set of organic fertilizer production line

fertilizer granulator Feb 14, 2023

Characteristics of various types of equipment for a complete set of organic fertilizer production line

1. Speed control feeding belt conveyor

Equipped with a variable frequency speed control system, it can automatically control the material flow according to the set parameters to ensure the continuous and uniform feeding process requirements of the extrusion granulator.

2. Extrusion granulator

(1) The improved special extrusion granulator for organic materials is adopted, with high granulation density, high strength and equal particle size, which can meet the requirements of the new polishing and shaping process for producing organic fertilizer granules, and the starting efficiency is 30% higher than that of the ordinary model.

(2) . The formwork is made of alloy steel material through heat treatment and other advanced processes, with good wear resistance and long service life

(3) The main engine is equipped with an oil cooling circulating system to ensure long-term continuous operation.

3. Particle polishing and shaping machine

(1) This machine is the key equipment in the granulation production line of organic fertilizer with round particles, which can produce pure organic fertilizer, organic-inorganic fertilizer and bio-organic fertilizer.

(2) . The balling rate is 85-95%, the particles are uniform, smooth and round, and the compressive strength is high;

(3) The wide applicability of raw materials has thoroughly solved the key technical problems such as the low amount of organic raw materials added in the traditional granulation process (about 30%) and the need for drying and crushing of raw materials.

4. Drying, cooling and screening machine

(1) The three-in-one composite machine design integrating drying, cooling and screening features unique process, low investment and low energy consumption;

(2) The drying section adopts large air volume and low temperature drying to ensure the survival rate of microorganisms ≥ 90%;

(3) The transition device of hot air, cold air and granular materials is set at the intersection of drying and cooling. Therefore, a set of induced air system can be configured, which can make the materials enter the cooling section smoothly from the drying section, and also make the hot air and cold air enter the dust removal system according to the design path without affecting each other;

(4) The design of the three-in-one composite model of drying, cooling and screening has simplified the process flow, reduced the installed capacity and eliminated the material conveying devices of drying and cooling, cooling and screening because of sharing a set of transmission device;

5. Belt conveyor

It is driven by oil-cooled electric roller, with high reliability, good interchangeability and stable operation.

Remember that high quality equipment lasts longer and doesn’t break as often as cheaper machines. You may need a higher upfront investment, but it will be well worth it on longer term, as your plant will operate smoothly and continuously, without stops and without expensive repairs.

Using automation wherever possible is another effective way of keeping your operating costs down. For instance, a self-propelled compost turner is more economical than other devices, because it doesn’t require anything else than close monitoring. You can use this reasoning for all other machines you’ll have to buy. In addition, try to invest in low energy consumption compost machines. They will save you money month after month, so they may pay for themselves within a fairly short time frame. Put all these on paper and take the smartest busienss decisions to keep your costs at bay.

Different types of organic fertilizer granulators shall be equipped during fertilizer manufacturing

fertilizer granulator Feb 14, 2023

Biological fertilizer is microbial fertilizer,referred to as bacterial fertilizer.It also known as microbial inoculant.It is a kind of special microorganisms produce which contains a lot of beneficial microorganisms and can fix the nitrogen in the air,activate the nutrients in the soil,improve the nutritional environment of plants,or produce active sunstances and stimulate the growth of plants in the life activities of microorganisms.Biological fertilizer is as important as chemical fertilizer and organic fertilizer which making with organic fertilizer machine in agricultural production.

In the fertilizer manufacturing process,it is to be equipped with different type and series organic fertilizer machine.It is to be equipped with the fermentation compost turner machine to finish the fermenting process,and it is to be equipped with the fertilizer mixer machine,fertilizer crusher machine of different type to deal with the raw materials.There,if we produce the bio organic fertilizer into granulator,we can use the organic fertilizer granulator machine to finish the granulation process,the fertilizer granulator machine type to be designed different type,we can choose the suitable fertilizer granulator machine type to finish the granulation process.For example,in organic fertilizer production line,we can use the rotary drum granulator,disc granulator and new type organic fertilizer granulator machine to finish the production process.In npk fertilizer production process,we can use the roller press granulator machine to make the npk fertilizer granulator by using the extrusion method.And in the bio fertilizer production process,we can choose the flat die granulator machine to finish the production process to finish the granulation process.

The dry feces that have gone through the composting process can be converted into granules or granules. They are easier to store and transport, and can be used in many fields. At the same time, this bio-organic fertilizer will make it easier to manage everything. If you currently purchase this fertilizer from a company, you may pay more. If you can already get animal waste, why not use it in this way? You will completely control the content of phosphorus, nitrogen and potassium in these particles. Then, you can spread them to the places where they are most needed. Most of them have a long cylinder or a drum in which the material will continuously rotate. Finally, they will enter a disc-shaped assembly, which will eventually generate particles through high-speed rotation.

Fertilizer processed by organic fertilizer production line shall be used in agriculture

fertilizer granulator Feb 14, 2023

More and more organic fertilizer is to be used to in the agricultural industry, the organic fertilizer machine is to be designed for producing the organic fertilizer and it is to be used in organic fertilizer production line to make organic fertilizer.

3. To protect ecological environment and make rational use of organic fertilizer resources can resources can maintain a virtuous cycle of materials, reduce the adverse impact of organic waste on the environment, protect the ecological environment, save fertilizer consumption, reduce engery consumption and environmental pollution.

Process flow equipment configuration of 5000t/a organic fertilizer production line

fertilizer granulator Feb 14, 2023

Process flow equipment configuration of 5000t/a organic fertilizer production line

The production process of organic fertilizer granulator is mainly to prepare round organic fertilizer by screening, magnetic separation, granulation and drying of organic waste with water content of about 30% – 35% after fermentation and ripening, adding functional bacteria to produce biological organic fertilizer, adding nitrogen, phosphorus and potassium (total nutrient content is less than 15%) to produce organic and inorganic fertilizer

After magnetic separation and screening of the fermented organic waste, the raw materials with the binder and other ingredients to be compatible shall be metered and batched according to the proportion requirements, and then lifted to the multi-dimensional high-efficiency mixer by the bucket elevator for rapid mixing, and the fully mixed materials shall be slipped out into the mixing silo, and then uniformly and continuously fed into the extrusion granulator by the disc feeder to form columnar particles; The cylindrical particles are polished and shaped into spherical particles by the round particle polishing and shaping machine, and sent to the drying, cooling and screening machine (three-in-one model) by the belt conveyor. The particles are dried at low temperature and large air volume (≤ 65 ℃) in the front section of the drying and cooling screening machine, and then enter the cooling section for air cooling. The fully cooled materials enter the screen installed at the end of the cylinder, and the screened finished particles are transported to the finished product silo by the elevator, It is measured by the packaging system, packaged and warehoused; The screened large particles are crushed and then returned to the mixed granulation system; The screened small particles (basically without powder) can be made into small packages and sold directly.

Composting is a cost-effective way to deal with the massive demand for fertilizers. The advantage of composting is you get organic fertilizers free from chemicals and other harmful elements. But, purchasing chunks of organic compost fertilizer is not a practical idea. That is why it is best to get a powdered version. This helps farmers to spread the fertilizer thoroughly for a better produce. The question is, what is the best equipment that can help to make powdery organic compost fertilizer? To know the answer, you need to understand the process of making compost fertilizers.

What are the complete sets of equipment for producing granular organic fertilizer

fertilizer granulator Feb 14, 2023

China is a large agricultural country, and the promotion of the application of bio-organic fertilizers is an urgent task. It needs the help of organic fertilizer production equipment. The soil in the land now has long-term application of inorganic fertilizers, which has caused soil compaction and reduced fertility, especially soil acidification. The disadvantages are already very obvious. Good organic fertilizer equipment can help farmers produce more and better bio-organic fertilizer.

Treatment method and granulation equipment of chicken manure organic fertilizer

fertilizer granulator Feb 14, 2023

In the fermentation process of fowl dung, the compost turning machine is an indispensable fermentation equipment, which is used for the fermentation of livestock manure, sludge waste, filter mud of sugar factory, dregs, cake, straw sawdust and other organic wastes. It is widely used in the fermentation of organic fertilizer factory, compound fertilizer factory, sludge factory, garden art field and Agaricus bisporus planting factory, etc.  and the operation of removing water.

The pig farm selects the process equipment of the organic fertilizer production line according to the needs

fertilizer granulator Feb 14, 2023

As the saying goes, “every flower of a crop depends on fertilizer”. In fact, the fertilizer here is not “fertilizer” but fertilizer (fertilizer is fertilizer, but fertilizer is not necessarily fertilizer). Our ancestors did not use fertilizer and did not have fertilizer. They used organic matter to make various kinds of fertilizer. In the past 40 years, we have abandoned the use of traditional compost and other organic fertilizers in order to increase grain production year by year, and used a large amount of chemical fertilizers. Organic matter such as compost is the food source of soil animals and microorganisms, which leads to the decline of soil carbon content, the lack of organic matter, the imbalance of soil physical structure, the decline of biological diversity, the high availability of nutrients in the soil, the imbalance of mineral elements, and soil hardening. This unsustainable mode of agricultural production has seriously polluted China’s limited land and water resources, and ultimately led to a decline in agricultural production, quality decline, and even frequent food safety problems.

The pig dung is soft in nature and has long stamina, which can be used to fertilize seedlings and strengthen seeds. However, if it is used on crops, it should be used after it is decomposed. The purpose and characteristics of the bio-organic fertilizer composter: the products produced by this machine are made from fresh chicken and pig manure, and do not contain any chemical components. However, the digestion ability of chicken and pig is poor, and only 25% of the nutrient components can be consumed, while the other 75% of the nutrient components in the feed are discharged with the manure, so that the dry products contain nitrogen, phosphorus, potassium, organic matter, amino acid, protein and other components. Chicken manure dryer has not only created economic benefits for enterprises, but also made great contributions to human engineering.

We should all know that the organic fertilizer production line is specialized in producing organic fertilizer. Because it is specialized in the treatment of livestock and poultry manure, it effectively reduces the pollution of livestock and poultry manure to the environment, thus achieving the goal. Moreover, the organic fertilizer produced by the organic fertilizer equipment can effectively regulate the soil, improve the quality and solve the problem of soil hardening. Through the organic fertilizer production line equipment, dung can be utilized as resources, which can not only reduce environmental pollution, but also improve the biological safety level of breeding enterprises, reduce the prevalence of livestock and poultry, and produce organic fertilizer, which can improve the quality and safety of agricultural products, generate clean energy, and achieve environmental protection. Let the rural economy embark on the fast track of “safety, environmental protection and green” development.