fertilizer production line

How to reduce equipment wear in the process of using roller granulator?

fertilizer granulator Feb 14, 2023

When producing the fertilizer into granulator,the fertilizer granulator mahine is the necessary equipment in the fertilizer manufacturing process. Specific fertilizer granulator machine price welcome to consult. Some fertilizer machine have some small parts need to be maintained in a certain time.The roller press granulator machine is a factor equipment in the granulator process,which it is usually to be used in npk fertilizer manufacturing process.How to reduce the wear of roller material in the process of using roller press granulator?

1. In the npk fertilizer production line of the granulation process,the roll surface will be gradually worn,so it is necessary to ensure that the material evenly enters the pelletizer along the roll length.

2. If the feed is not uniform,the roller surface will produce a ring groove,which will affect the normal operation of the granulator,and the product particle size is not uniform.

3. When feeding,the feeder should not only feed evenly and continuously,but also have the same length as the drum.

4. Sometimes there is a grinding wheel on the frame of the roller press granulator.When there are pits or grooves on the roller surface,the roll surface can be ground and repaired on the mahine or directly on the roll surface without removing the roll surface.This requires the granulator to be equipped with a hardfacing device.

5. The roller press granulator machine which it is to be used in fertilizer production line,with an automatic axial reciprocating motion device to make the roller surface wear evenly. The roller surface wear will seriously affect the production effeciency of the roller press granulator and the particle size of the finished products.The roller surface wear will increase the discharge port,so it is necessary to adjust the activities.When the roller surface wear is serious,it is necessary to stop the machine and replace the new roller surface.

We have also designed other series of fertilizer machines, which are suitable for different types of fertilizer machine production lines. For example, the organic fertilizer production line also uses different types of organic fertilizer granulator, such as rotary drum granulator, flat die pellet mill etc. These machines and the equipment equipped in the organic fertilizer production line should also be maintained within a certain period of time.

fertilizer granulator

The organic fertilizer production line has achieved the green development of ecological agriculture

fertilizer granulator Feb 14, 2023

All kinds of biological fertilizers are developing rapidly, and the annual output of many fertilizer plants reaches hundreds of thousands of tons. These bio fertilizers are characterized by high scientific and technological content, obvious yield increasing effect and pollution-free, which can improve crop yield. The popularization and application of fertilizer production line is of positive significance for improving soil fertility, improving crop quality and promoting agricultural sustainable development.

Six types of raw materials for producing organic fertilizer

1. Husk bran: rice husk, rice husk powder, peanut husk powder, peanut rice flour, cereal bran, fungus bran, etc.;

2. Manure: chicken manure, pig manure, cow manure, sheep manure, horse manure and other animal manure;

3. Grains: lees, soy sauce, vinegar, furfural residue, xylose residue, enzyme residue, garlic residue, sugar residue, etc.;

4. Cakes: soybean cakes, soybean meal, sour oil, rapeseed cakes, etc.;

5. Straws: corn straw, straw, wheat straw, bean straw and other crop straws;

6. Others: domestic sludge, sugar sludge, sugar sludge, bagasse, etc.

Since the organic fertilizer granulator equipment entered the market, it has won the approval of agricultural personnel to produce and process organic fertilizer and improve the utilization rate of fertilizer. With the promotion of environmental protection, the organic fertilizer production line also has a great development space, which has become the main trend of the fertilizer industry in the future and has great potential.

Organic fertilizer processing equipment helps rural areas to make rational use of manure sludge from livestock and poultry breeding, making crop straw, weeds and rotten roots and leaves of vegetable greenhouses as raw materials that can create value. We have improved the equipment for environmental pollution in the farms, changed air and soil pollution, and increased agricultural production income. Fertilizer production line can also process different kinds of special fertilizer according to the specific needs of the market, which need to be further processed by rotary drum granulator, flat die pellet mill and organic fertilizer granulator. Organic fertilizer processing equipment shoulders the important task of future ecological agriculture development.

NPK fertilizer production line

Vigorously promote green circular development of animal husbandry in rural areas

fertilizer granulator Feb 14, 2023

Vigorously promote green circular development of animal husbandry in rural areas

1、 Vigorously promote the resource utilization of livestock and poultry breeding wastes. Support eligible counties (cities, districts and banners) to promote the resource utilization of livestock and poultry manure, use organic fertilizer production lines to process fertilizer, and encourage the mechanized application of liquid manure. The farms (households) that return all the livestock and poultry manure to the farmland for harmless use shall be subject to registration management without applying for a pollution discharge license. We will improve the standards for the fertilizer utilization of livestock and poultry manure, and support farmers’ cooperatives and family farms to apply manure in crop production.

2、 Promote the circular development of agriculture and animal husbandry. We will strengthen the overall planning of agriculture and animal husbandry and make animal husbandry the focus of agricultural restructuring. Agricultural areas should promote the combination of planting and breeding, encourage the construction of agricultural and animal husbandry recycling livestock and poultry farms around large-scale planting bases, promote the return of manure to the field, and strengthen the feed utilization of agricultural and sideline products. In the ecotone of agriculture and animal husbandry, forage, straw and other resources should be comprehensively utilized to develop herbivorous and animal husbandry, strengthen the ecological restoration of degraded grassland, and restore and improve the productivity of grassland. Grassland pastoral areas should adhere to the principle of determining livestock by grass, make scientific and rational use of grassland, and encourage the development of family ecological pasture and ecological animal husbandry cooperatives.

Focusing on large animal husbandry counties and large-scale farms, and taking agricultural organic fertilizer and rural energy as the main utilization direction, we should improve the system, strengthen the implementation of responsibilities, improve the supporting policies, strictly enforce the law and supervision, strengthen scientific and technological support, strengthen the equipment guarantee, comprehensively promote the resource utilization of livestock and poultry breeding wastes, use organic fertilizer production lines to process fertilizer, and accelerate the construction of a new pattern of sustainable development that combines farming and animal husbandry, and agricultural and animal husbandry cycle, Provide strong support for building a moderately prosperous society in all respects.

We will focus on major fruit and vegetable tea counties and animal husbandry counties to implement the action of replacing chemical fertilizers with organic fertilizers. Increase investment in the resource utilization of livestock and poultry breeding waste, support large-scale farms, third-party treatment enterprises, and social service organizations to build manure and organic fertilizer production line facilities, and actively promote the use of organic fertilizer.There are three ways that you can make a profit from your animal manure. First of all, you can sell the manure directly. There are many businesses that are likely in your area that may have a shortage of manure that they can convert into compost for this purpose. Second, you can produce compost from the manure which can also be sold. Third, you can buy an entire compost fertilizer plant and produce fertilizer granule that you can sell. Although the initial investment can be high, it will be more than profitable once you are producing fertilizer on a continual basis.

Npk fertilizer production line focuses on combining two or more different types of nutrients. These can be technologically advanced systems that use many different ingredients to produce compound fertilizers. The mixing process is the most complex part of creating the fertilizer you will use. These usually include roller granulator, belt conveyor system, distributor, bucket elevator and packaging machine.

fertilizer granulator

Different series of fertilizer equipment on the organic fertilizer production line play different roles

fertilizer granulator Feb 14, 2023

We all know about the organic fertilizer,npk fertilizer and so on a series fertilizer which they are to be used in the market.The bio organic fertilizer is also to be designed and used to finish the production process.In the fertilizer manufacturing process,how to produce and use the bio organic fertilizer? The organic fertilizer production line is to be designed and used to produce the organic fertilizer,the bio organic fertilizer production line is also to be designed.

What is the bio organic fertilizer?Biological fertilizer,that is,microbial fertilizer,referred to as bacterial fertilizer,it also known as microbial inoculant.It is a kind of special microorganisms produce which contains a lot of beneficial microorganisms and can fix the nitrogen in the air,activate the nutrients in the soil,improve the nutritional environment of plants,or produce active sunstances and stimulate the growth of plants in the life activities of microorganisms.Biological fertilizer is as important as chemical fertilizer and organic fertilizer in agricultural production.

In the bio organic fertilizer production line,it is to be equipped with different type and series fertilizer equipment to finish the production process,and these machine play the different role in the fertilizer manufacturing process.In the biofertilizer production line,it is to be equipped with the fermentation compost turner machine to ferment the raw materials for sometime,and then it is to be equipped with the fertilizer mixer machine,fertilizer crusher machine of the relative type to deal with the raw materials.When producing the fertilizer, the organic fertilizer granulator machine is to be designed and equipped in the line to make bio organic fertilizer.In the biofertilizer production line,we can use the flat die granulator machine to make bio organic fertilizer granulator,and the rotary drum granulator machine also can be used in the line to finish the granulation process.

The function of biological fertilizer,which it is to be produced in the biofertilizer project:

1. Improve soil fertility. This is the main function of biological fertilizer,for example, all kinds of self generated,combined or symbiotic nitrogen fixing biological fertilizer can fix the nitrogen in the air and increase the content in the soil; a variety of microorganisms that decomposes phosphorus and potassium minerals,such as silicate bacteria,can decompose potassium feldsper, mica and phosphate rock in the soil, so as to make the insoluble phosphorus and potassium effective.

2. Manufacture and assist crops to absorb nutrition. Some bacterial fertilizers can not only increase the effective nutrients of soil, but also produce a variety of hormones and vitamins, so as to promote the growth of crops.

3. Enhance the resistance of plants.After inoculating some strains of biological fertilizer,they become the dominant bacteria in the rhizosphere of crops due to their large-scale propagation in the roots of crops.They can secrete antibiotics against fungi and bacteria, so as to inhibit the growth of hyperactivity bacteria. Rotary drum granulator provided by us greatly improves the fertilizer action time.

NPK fertilizer production line

How to process organic fertilizer in manure organic fertilizer production line

fertilizer granulator Feb 14, 2023

The equipment composition of manure organic fertilizer production line (chicken manure organic fertilizer production line, pig manure organic fertilizer production line, cow manure organic fertilizer production line, sheep manure organic fertilizer production line): compost turner, grinder, mixer, screening machine, conveyor, organic fertilizer granulator, dryer, packaging machine.

If livestock manure is not treated in time, it will cause serious pollution to surface water, groundwater, soil and air. What’s more, for the convenience of transportation, the owners of small-scale farms simply piled up beef manure beside the road, without adopting scientific storage methods. Due to neglect of management, wind and rain, feces flow everywhere. This situation is not conducive to animal epidemic prevention requirements, but also will have a certain impact on people’s living environment. The harmless treatment of feces is to use the organic fertilizer production line to scientifically kill or remove pathogenic microorganisms and parasitic eggs in feces, and at the same time, it can preserve the fertilizer efficiency of feces, and the treated feces can meet the requirements of harmless health standards. At the same time, compost is further processed into high-efficiency fertilizer by rotary drum granulator and other equipment.

How does animal manure turn into organic fertilizer? The steps of manure treatment in fertilizer production line are as follows:

1. Add 1 ton of organic materials (about 2.5-3 tons of fresh manure) into 1kg of fertilizer starter, and mix and ferment it.

2. It is necessary to use a turner machine to stir and stack, otherwise the material will produce odor due to lack of oxygen, which will affect the effect.

3. The moisture content of the fermented materials should be controlled at 60-65%. The criterion is to hold a handful of the materials, see the watermark but not drip, and it is appropriate to disperse after landing. Fermentation is slow if there is less water, and if there is more water, the aeration is poor, and it can also cause “spoilage bacteria” to work and produce odor.

4. It is better for the start-up temperature to be above 15 degrees, and the temperature rise of fermentation should be controlled below 70-75 degrees.

5. The feces are generally fermented in 7-10 days.

fertilizer granulator

Organic fertilizer granulation machine processing fertilizer to increase agricultural production and profit farmers

fertilizer granulator Feb 9, 2023

Organic fertilizer granulation machine processing fertilizer to increase agricultural production and profit farmers

Since the 1990s, China has become the largest fertilizer and production and consumption country in the world, and one of the regions with the highest level of fertilizer input in the world. At the same time, by 2000, China has become the fifth largest pesticide consumption market in the world. Excessive application of pesticides and chemical fertilizers not only brings harm to farmland soil, but also poses a huge threat to the environment and food safety.

Why is the utilization rate of fertilizer so low?

The first is that a large amount of chemical fertilizer is applied all year round without adding organic fertilizer, which causes the content of soil organic matter to decrease year by year, resulting in a sharp decrease in the number of soil animals and microorganisms that use it as food, a decrease in the soil aggregate structure, and a low soil aeration porosity and water-holding porosity, which leads to the fertilizer being unable to be maintained, washed away by the rain and volatilized, or just remaining in the soil as it is and not being absorbed.

The second is that excessive chemical fertilizer destroys the soil fertility structure, resulting in the accumulation of harmful substances that pollute the soil. The mineral raw materials and chemical raw materials used to manufacture chemical fertilizers contain a variety of heavy metal radioactive substances and other harmful components, which enter the soil with fertilization and cause pollution.

Third, the single use of chemical fertilizer led to a decline in the quality and taste of vegetables and fruits. Because the growth process of crops requires not only nitrogen, phosphorus and potassium in chemical fertilizers, but also many trace elements such as calcium, iron, zinc and selenium, the long-term use of chemical fertilizers alone can easily lead to crop nutrition imbalance, resulting in the internal transformation and synthesis of crops being blocked, and ultimately leading to the decline of crop quality, the sweetness of melons and the fragrance of vegetables.

The livestock manure organic fertilizer production line is made by mixed fermentation with chicken and pig manure as the main raw materials, adding a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, and other substances, and using rice bran, yeast, soybean meal and sugar as biological bacteria for a certain period of fermentation under the action of sulfuric acid. This organic fertilizer can eliminate soil hardening, increase crop yield, and has ripening function. It can be widely used in agricultural production, with low application cost and no environmental pollution. It is beneficial to improve the soil and overcome the saline-alkali soil hardening caused by long-term use of chemical fertilizers. It is suitable for wheat, rice, peanut, melon and fruit trees and other crops. It can improve the quality of crops and fruits, and is beneficial to human health. It is the fertilizer of choice for planting pollution-free green food.

All across the globe, farmers are producing substantial levels of fertilizer to use in the crops they can be growing. There are specific forms of tools for this process, organic fertilizer production lines, that are designed for producing thousands of tons of fertilizer regularly. This is a kind of equipment which is step to the producer of fertilizer, regardless of where the very first source originated.

NPK fertilizer production line

Organic fertilizer manufacturers use granulators to produce commercial organic fertilizer

fertilizer granulator Feb 9, 2023

Advantages of commercial organic fertilizer application

1. Complete nutrition

Commercial organic fertilizer is rich in organic matter. In terms of production technology, the rotary drum granulator can provide crops with nitrogen, phosphorus, potassium and various medium and trace elements by adding different nutrients into raw materials. After applying commercial organic fertilizer to crops, the quality and yield of agricultural products can be significantly improved.

2. Improve soil fertility

Through the targeted processing of fertilizer production line, commercial organic fertilizer can improve the physical and chemical properties of soil, enhance the ability of air permeability, water retention and fertilizer retention of soil, prevent soil hardening and acidification, significantly reduce the adverse effects of soil salinity on crops, enhance the ability of crop resistance to stress, disease and insect resistance, and alleviate continuous cropping obstacles.

Application quantity of commercial organic fertilizer

Amount of base fertilizer

1. Facilities of fruits and vegetables: watermelon, strawberry, pepper, tomato, cucumber, etc. the base fertilizer is 300-500kg per mu per season

2. Open field melon, vegetable, watermelon, cucumber, potato, green bean, onion and garlic, the base fertilizer is 300-400kg per mu per season. For leafy vegetables such as vegetables, the base fertilizer is 200-300kg per mu per season

3. Grain crops: wheat, corn, rice, etc. the base fertilizer is 200-250kg per mu per season

4. Oil crops such as sunflower, rape, peanut, soybean, etc. the base fertilizer is 300-500kg per mu per season

5. Fruit trees, tea, flowers, mulberry trees, etc. according to the age of trees, the base fertilizer is 500-750kg per mu per season

6. For the newly leveled raw soil plot, 750-1000 kg / mu should be applied every year within 3-5 years, then the soil fertility can be gradually restored and improved

Amount of seed fertilizer

According to factors such as climatic conditions, planting systems, farming patterns, farmers’ fertilization habits, and economic conditions, it is advisable to adopt a combination of commercial organic fertilizers and chemical fertilizers. Fertilizer granulator machine price value for money, improve the quality of fertilizer. According to the characteristics of crops, the variety and quantity of chemical fertilizer should be reasonably adjusted. At the same time, the organic fertilizer should be increased by 40-50kg per mu, so as to gradually improve the soil basic fertility, create a good crop growth environment, improve the land productivity, and realize the increase of production and income.

NPK fertilizer production line

Chicken manure organic fertilizer production line processing fertilizer to increase chicken farm income

fertilizer granulator Feb 9, 2023

Chicken manure organic fertilizer production line processing fertilizer to increase chicken farm income

The digestive tract of the chicken is very short, and the time for the nutrients to stay in it is also very short, resulting in a low digestibility and utilization rate of nutrients, generally only 30%. The rest is excreted with the stool. It also causes a great waste of feed nutrition. So chicken dung is rich in nutrients.

How to make use of chicken manure from large-scale breeding plants to produce green ecological organic fertilizer? First of all, according to the situation of large-scale chicken farms and the amount of breeding, estimate the approximate annual production. In combination with the local site conditions, you can choose to stamp production of ground noodles or build grooves for production and treatment. Then select corresponding organic fertilizer equipment to assist. Finally, prepare raw materials, auxiliary materials and chicken manure fermentation bacteria for aerobic compost fermentation, and finally use the complete set of organic fertilizer equipment production line for granulation production, and finally use the packaging machine to package the whole bag, which can be sold.

The equipment used in the granular organic fertilizer production line is: mixer, pulverizer, granulator, screening machine, automatic packaging machine, etc. The cost is between 150000 and 400000 yuan. The equipment used in the powdery organic fertilizer production line is: mixer, pulverizer, automatic packaging machine (optional), with the cost of 60000 to 100000 yuan. The powdery organic fertilizer production line uses fewer machines than the granular organic fertilizer production line, and the investment is relatively small. So in the market, powdered organic fertilizer is cheaper than granular organic fertilizer. The price of powdered organic fertilizer is 300-600 yuan/ton, while the price of granular organic fertilizer is 750-1000 yuan/ton. The profit of removing the cost of powdered organic fertilizer is between 150-200 yuan, and the profit of removing the cost of granular fertilizer is between 200-400 yuan. According to the total profit of organic fertilizer produced by the organic fertilizer plant every year minus the cost of building plant, labor and purchasing equipment, the net profit can be several hundred thousand.

fertilizer granulator

Organic fertilizer equipment vigorously promotes the green cycle development of animal husbandry

fertilizer granulator Feb 9, 2023

Organic fertilizer equipment vigorously promotes the green cycle development of animal husbandry

Many people feel that the land is no longer good, the input is getting bigger and the output is getting lower and lower! If you still remember the taste of our childhood, you will find that the taste of the fruit we eat is getting worse! Why are there more and more strange diseases of modern people? As the saying goes, illness comes from the mouth! To this end, our agricultural people need to wake up from bottom to top! In the past, we worked for food. But now we should not only eat well, because the market demand has changed! The food and fruit we grow are for eating, but now the food we grow is becoming less and less delicious.

China’s economic development has entered a new stage and has also put forward new requirements for agriculture. In order to meet and adapt to this demand, the agricultural means industry needs to make some adjustments. Among them, organic fertilizer is a product type with relatively fast development and good performance in recent years.

When it comes to organic fertilizer, it is often related to organic fertilizer production equipment. As the organic fertilizer processing equipment, livestock and poultry manure and crop residues have been well solved, the environmental pollution has been reduced. Making the treated waste gas into organic fertilizer can not only meet the nutritional needs of crops, but also improve the soil structure. The resulting cow manure organic fertilizer production line has greatly helped farmers. What are the advantages of organic fertilizer production equipment compared with other traditional equipment?

First of all, in terms of cost, everyone is more concerned, because the organic fertilizer production equipment is fully automatic production equipment, there is no need to worry about operation. According to different seasons and temperatures, the temperature required for operating equipment and oxygen supply system will also vary greatly, so the later fermentation will be more sufficient and the fermentation speed will also be faster.

In addition, when designing organic fertilizer production equipment, it can be started without consuming a lot of energy. Compared with traditional equipment, this equipment has good non-polluting ventilation performance, small area and fast deodorization speed. During the whole production process, organic substances can be decomposed, and harmful substances such as bacteria in livestock and poultry manure can be killed.

fertilizer granulator

Organic fertilizer production line control drum granulator to improve particle roundness

fertilizer granulator Feb 9, 2023

The time and frequency of material rolling in the rotary drum granulator are the primary factors to determine the pelletizing rate and particle roundness. The roundness of granular product in fertilizer production can be improved by controlling the drum granulator.

Production principle of rotary drum granulator

Materials rely on surface tension, proper amount of liquid phase, extrusion force generated by rolling between materials, and correct movement direction of materials in the granulator, with small particles as the core, they absorb and adhere to each other and form balls in rolling. In a certain period of time, the higher the rolling frequency is, the higher the spheroidization rate is, and the rounder the particles are.

In the process of production, we have encountered two kinds of situations due to the different friction between materials and the wall of granulator.

1. The internal surface finish of granulator is large, so that the friction force between material and cylinder wall is reduced, and the upward movement force of material is weakened. If the material does not roll, it will not produce particles. In view of this situation, we can solve this problem by adjusting the speed of the granulator and installing a small plate inside.

2. The material in the drum granulator is severely stuck to the wall, and the friction between the material in the granulator and the wall of the barrel is increased, which raises the material in the machine too high, causing the material to fall from the top, so that the formed particles are not Rounding and excessive large particles, we think there are two reasons for this situation: on the one hand, the material is caused by too much viscous material, in this case, we change the formula of the fertilizer production line to reduce the amount of viscous material; on the other hand , The inside of the granulator is not smooth. In this case, we change the internal material to increase the smoothness of the granulator.

On the other hand, we should also control the reasonable amount of material returned to the whole fertilizer production line. The process of rotary drum steam granulation is different from that of general fertilizer granulator, the relative pelletizing rate is lower, and the amount of returned material is higher. The amount of returned material directly affects the output and quality. The product has less particles, more powder and larger amount of return material, which directly affects the output. Large particles return more materials, directly affect the smoothness and roundness of the product.