fertilizer production line

The farm’s requirements for organic fertilizer equipment are simple configuration and low price

fertilizer granulator Jan 11, 2023

The requirements for organic fertilizer equipment in the farm are basically simple configuration, low yield and low price. This is because the organic fertilizer production line in the farm is mostly to solve the problem of livestock manure in breeding and reduce the environmental pollution caused by manure stacking. The organic fertilizer production line built in the farm is designed according to the breeding scale. For example, the equipment models required for 10000 chickens and 20000 chickens are different. However, there are also large farms to invest in large-scale organic fertilizer production line, which is a new investment and entrepreneurship project.

Animal manure can be made into powder organic fertilizer or granular organic fertilizer. The production process of the two products is different, and the project investment required is also different. Powder organic fertilizer is more simple, but the product is not as good as granular fertilizer.

Starting from the production line process of powdery organic fertilizer, powdery organic fertilizer is processed after fermentation and decomposition. The main process as long as grinding, mixing, screening, packaging, etc. can achieve sales. That is to say, the production line technology of powdery organic fertilizer is one part of granule processing technology.

In terms of granular organic fertilizer production line process, besides crushing, mixing, packaging and other processes, drying, granulation, particle grading and particle coating are also needed. Need compost turner machine, rotary drum granulator, drum dryer, cooler, screening machine, packaging machine, etc. Therefore, granule processing technology is often selected for processing production lines with an annual output of more than 10000 tons, while small capacity enterprises often choose powder fertilizer processing technology.

The investment price of organic fertilizer production equipment can be more or less, if the production of powdered organic fertilizer processing, only need to invest in a fermentation equipment, grinder, screening machine. Granular organic fertilizer production line has more post-treatment parts, similar to NPK production line, and needs more equipment.

NPK fertilizer production line

Characteristics of chain crusher and how to maintain it

fertilizer granulator Jan 11, 2023

The chain crusher has been used for a long time, which has proved that it is convenient to use and has a large production capacity. The chain crusher is easy to maintain. It is applicable to the crushing of lumps in the production of organic fertilizer and compound fertilizer, and also widely used in chemical, building materials, mining and other industries. The chain crusher can crush the non-dried phosphate calcium superphosphate with 14% water content and 6% free acid and a variety of phosphate compound fertilizer products. During the crushing process, the high-strength wear-resistant carbide chain plate with synchronous speed is used. The shaft chain crusher has a reasonable design of the inlet and outlet. The crushed materials are uniform, not easy to stick to the wall, and easy to clean. It overcomes the shortcomings of chain crusher and other crushers used by many domestic phosphate and compound fertilizer production plants that the material sticks to the inner wall of the shell during the production operation, which makes the production impossible. The chain crusher enables the crushing process in the production of phosphate and compound fertilizer to achieve continuous production and improve production efficiency.

Features of chain crusher: the inner wall of the machine shell is made of polypropylene plate, which alleviates the problems of wall sticking and difficult cleaning. The chain cutter head is made of special steel basswood, which can effectively improve the production efficiency. This machine has the characteristics of reasonable structure, convenient operation and strong applicability. Use of chain crusher: The chain crusher is applicable to the crushing of lumps in the production of compound fertilizer, and is also widely used in chemical, building materials, mining and other industries. During the crushing process, the machine uses high-strength wear-resistant hard alloy chain plates with synchronous rotation speed. The design of the inlet and outlet is reasonable, the broken materials are uniform, not easy to stick to the wall, and easy to clean.

Zhengzhou Huaqiang organic fertilizer equipment manufacturer, based on the principle of good faith management, is active and enterprising, and has the courage to develop. It is an organic fertilizer equipment manufacturer specializing in a complete set of organic fertilizer production lines, such as organic fertilizer granulator, organic fertilizer tipping machine, organic fertilizer grinder, organic fertilizer fermenter, and so on. It is an enterprise spirit that contributes to the agricultural industry. Perfect after-sales service. Technical development system. Won the unanimous praise of the majority of users.

NPK fertilizer production line

Organic fertilizer production line for processing pigeon manure

fertilizer granulator Jan 11, 2023

Pigeon dung contains certain protein, amino acids, vitamins and trace elements. Pigeon manure is processed by a complete set of organic fertilizer production line and turned into treasure.

The whole set of organic fertilizer production equipment also has a certain process in use. So what is the basic process of the whole organic fertilizer production line? For those who are new to the organic fertilizer industry, many factors need to be determined to invest in the construction of an organic fertilizer plant. First of all, how about the sales of organic fertilizer in the market? What is the development prospect of organic fertilizer industry? How much investment is needed for organic fertilizer production line? What raw materials and equipment are needed for the production of organic fertilizer, and so on, are all concerned by organic fertilizer manufacturers and investors.

Organic fertilizer raw materials come from a wide range of sources, including livestock, poultry manure, fungus spore residue, distiller’s grains and sludge, etc. After these organic wastes are fermented and decomposed by compost turning machine, they can be made into organic fertilizer raw materials. In the past, these raw materials were headache wastes, and the purchase price was relatively low, which made the finished organic fertilizer have a large profit margin.

The organic fertilizer production line is based on the fertilizer granulator, which produces finished particles so that the fertilizer can be effectively recycled. Pigeon farms, chicken farms, sheep farms and other farms produce a large amount of livestock and poultry manure to produce green organic fertilizer, organic fertilizer is returned to the field and reused in organic agriculture, agricultural waste and agricultural fruits feed various livestock and poultry, forming a natural and green ecological biological chain and maintaining ecological balance.

fertilizer granulator

Process introduction and granulation advantages of new organic fertilizer granulator

fertilizer granulator Jan 11, 2023

Organic fertilizer granulator completely solves the key technical problems that traditional rotary drum granulator technology is difficult to solve. Organic wastes such as peat, sludge, chicken manure, pig manure, cow manure, sheep manure, medicine residue, mushroom residue, lignite, filter sludge of sugar mill, papermaking sludge, wine, straw, bean residue, peat and other organic wastes can be directly granulated after fermentation.
Characteristics of organic fertilizer granulating machine

1. The granular material processed by bio organic fertilizer granulator has smooth surface and moderate hardness.

2. Fertilizer granulator machine price low, and has high cost performance ratio. It integrates feeder mixer and granulator into one.

3. When feeding evenly, the material is stirred for the second time at the same time. The feeder is equipped with a governor to adjust the feeding amount according to the dry and humidity of the material in production, so as to avoid the failure of the main engine.

4. The granulator mold, mixing and conveying blades are all corrosion-resistant stainless steel quenched and tempered; the pressure roller is cast with manganese and quenched and tempered to achieve corrosion resistance and wear resistance. So as to increase the output and reduce the loss of equipment.

NPK fertilizer production line

Using chicken manure to process green organic fertilizer by chain crusher

fertilizer granulator Jan 11, 2023

Application of traditional organic fertilizer Application of traditional organic fertilizer has a long history. Up to now, it is still the main method of applying base fertilizer in autumn and winter in most orchards. The common methods in production are compost, chicken manure, cow manure, pig manure, sheep manure and other animal manure and human manure. Among them, sheep dung is a natural green fertilizer, containing 4%~27% organic matter, more than other animal dung, rich in nitrogen, phosphorus and potassium nutrition, fine dung and thick fertilizer, belonging to thermal fertilizer. Chicken dung contains rich nutrients, especially the crude protein in chicken dung, with the content of organic matter reaching 25.5%. It can become a better green organic fertilizer through proper processing and utilization.

The chicken dung chain crusher test has proved that the reason why rapeseed cake is particularly effective in tea gardens is not only that rapeseed cake is rich in nutrients, but also that rapeseed cake produces a substance that can stimulate root growth during the decomposition process to promote the growth and absorption of nutrients of tea roots. Other organic fertilizers have similar effects. 3. Improve soil fertility and water retention capacity All organic fertilizers have strong cation exchange capacity, can absorb more potassium, ammonium, magnesium, zinc and other nutrient elements, prevent leaching, and improve soil fertility, especially the fertilizer retention capacity of mature organic fertilizer is more obvious.

NPK fertilizer production line

How to Use Organic Manure Production Line to Treat Livestock and Poultry Manure

fertilizer granulator Jan 11, 2023

The manure produced by livestock and poultry breeding, such as pig manure, cow manure, sheep manure, chicken manure and other animal manure, will have a bad impact on the environment if it is not handled well. Using the new production technology of organic fertilizer production equipment, the manure is directly treated into organic fertilizer, and straw manure is turned into feed. Such a recycling fertilizer production line can solve many problems caused by livestock manure.

It is a very promising project to use organic fertilizer production line to process animal manure into organic fertilizer. The general process of processing organic fertilizer granules consists of fermentation, turning, grinding, stirring, granulation, drying and cooling. The production line of powdered organic fertilizer only needs fermentation, turning over, crushing and mixing process, and the fertilizer can be packaged and sold without heavy equipment such as rotary drum granulator, dryer and cooler.

The organic fertilizer production line can be divided into static processing and dynamic processing. Enterprises can reasonably arrange production according to different manure sources, site size and fertilizer demand. It is suggested that static processing should be adopted to produce organic fertilizer, which is less investment, simple method and easy operation.

Fertilizer granulator machine price is low and the granule produced is spherical. It is a very practical and widely used fertilizer granulation equipment. Organic fertilizer granulator makes use of organic matter particles under a certain force to inlay and grow up with each other, so there is no need to add binder when granulating. The organic matter after fermentation does not need to be dried, which reduces the energy consumption of drying. The fertilizer has high organic matter content and solid particles, which can be sieved after granulation.

NPK fertilizer production line

Characteristics of organic raw materials fermented by organic fertilizer compost turner

fertilizer granulator Jan 11, 2023

According to the market demand and soil testing results in different places, the composting of organic raw materials after long-term fermentation can achieve three purposes, one is harmless; the other is humus; the third is to produce a large number of microbial metabolites, such as various antibiotics, proteins and so on. Compost fermentation is an indispensable step in organic fertilizer production. Compost turning machine plays an important role in organic fertilizer processing.

Characteristics of fermentation tank turner machine

1. The main shaft of the fermentation tank tipper adopts the left and right spiral long cutter bar and small shaft diameter. The movement makes the material turn evenly, with good air permeability, high crushing rate and low resistance.

2. This fermentation equipment has the advantages of high efficiency, stable operation, flexible installation, easy operation, strong adaptability to the site, simple maintenance and easy operation.

3. The shape is fully sealed, safe and reliable. The electric appliance adopts one box full control, which makes it easy to operate and safe. The compost after fermentation is used for fertilizer granulator processing.

4. The transmission part adopts large pitch chain transmission, which makes the power efficiency high, the noise low, the operation stable, does not skid.

NPK fertilizer production line

The manufacturer supplies chicken manure organic fertilizer equipment chain crusher

fertilizer granulator Jan 11, 2023

The development of organic fertilizer equipment is getting faster and faster, especially in recent years, in view of the prominent problems in China’s agricultural production such as excessive use of fertilizer, low efficiency, and declining quality of cultivated land, the main goal of bio-organic fertilizer production equipment is to reduce the use of fertilizer, improve the quality of cultivated land, and realize the industrialization of new and efficient bio-fertilizer. Organic fertilizer processing equipment has many advantages in processing and producing organic fertilizer. Through services close to farmers, land and consumer groups, we can find scientific and reasonable formula, production characteristics, and high value-added organic fertilizer products, so that the whole industry can enter the track of sound development. The pace and combination of grass-roots agricultural production to help farmers increase production and create income.

Chicken dung chain crusher The chain crusher is applicable to the crushing of lumps in the production of compound fertilizer, and is also widely used in chemical, building materials, mining and other industries. During the crushing process, the machine uses high-strength wear-resistant hard alloy chain plates with synchronous rotation speed. The design of the inlet and outlet is reasonable, the crushing materials are uniform, not easy to adhere to the wall, and easy to clean. Use and characteristics of chain crusher: LP series chain crusher is applicable to the crushing of lumps in the production of organic fertilizer, and also widely used in chemical, building materials, mining and other industries. During the crushing process, the machine uses high-strength wear-resistant hard alloy chain plates with synchronous rotation speed. The design of the inlet and outlet is reasonable, the broken materials are uniform, not easy to stick to the wall, and easy to clean.

NPK fertilizer production line

How to select suitable belt conveyor in npk fertilizer production line

fertilizer granulator Jan 11, 2023

The belt conveyor can transport all kinds of materials, with the advantages of economic applicability, large transport capacity, good continuity and stable work, which plays an important role in the fertilizer industry and realizes the automatic processing of NPK production line.

The belt conveyor can not only work on a single conveyor according to the customer’s transportation process requirements; but also can transport materials over long distances in rugged and complex environments to achieve automated and integrated production operations.

The material to be conveyed by the conveyor and the operating environment are different, and the choice of the belt conveyor is different.

1. When the conveying volume is large and the conveyor belt is wider, a higher belt speed should be selected;

2. For materials that are easy to roll, large in size, strong in abrasiveness, or easy to raise dust, and require high environmental sanitation conditions, a lower belt speed should be selected. For example, the granular fertilizer processed by the organic fertilizer granulator machine is suitable for low-speed transportation;

3. When the unloading truck is used, the belt speed should generally not exceed 2.5m/s. When conveying fine materials or small pieces of material, the allowable belt speed is 3.15m/s;

4. When used for feeding or conveying materials with a large amount of dust, the belt speed can be 0.8~1m/s, which can also be determined according to the characteristics of the material and the process requirements.

compost turner machine

How to use self-propelled fermentation turner to treat organic fertilizer raw materials

fertilizer granulator Jan 11, 2023

As an important equipment of organic fertilizer fermentation, compost turning machine lays the foundation of organic fertilizer products. Only after good fermentation can organic fertilizer be completely harmless and can be used with confidence.

Among the composting equipment, we recommend the track-type fermentation pile turning machine, which is suitable for the production of organic fertilizer plants.

Ways of compost processing by orbital turner machine

1. The track type turner adopts groove type turning mechanism with unique turning mode. Each turning can ensure that every detail of the material is in full contact with the air, replenish oxygen and discharge moisture. The contact part between the mechanism and material is small, and the maintenance is convenient. The compost is suitable for granulation of fertilizer granulator.

2. The trough turning machine adopts a long-span bridge structure, which has two series, i.e. longitudinal span bridge type and cross bridge type. The longitudinal span bridge structure makes the moving direction of materials perpendicular to the track, and the equipment span meets the requirements of fermentation period. The length of track in fermentation area can be selected according to the treatment capacity requirements within a certain range. The increase of track length in fermentation area can increase the yield of finished products by multiple times.

3. The production process has good reliability and the energy consumption is reduced because of the track operation mode of the fermentation equipment. The compost turner is reliable and has long service life.