In-depth comparison of flat die granulators and other pelletizing equipment

fertilizer granulator Sep 24, 2025

Comparison of Ring Die Granulators

In terms of roller design, the rollers of flat die granulators can be enlarged arbitrarily, enhancing the bearing’s pressure-bearing capacity. However, due to the limited diameter of the ring die, the rollers of ring die granulators cannot be enlarged, resulting in a smaller bearing chamber and relatively weaker pressure-bearing capacity. Regarding the mold, flat die granulators are relatively easy to replace and less expensive; while the molds of ring die granulators are complex, difficult to replace and more expensive. Regarding equipment stability, the evenly distributed rollers of flat die granulators ensure smoother operation, while ring die granulators are prone to vibration and noise during operation.

Similarities and Differences between Disc Granulators

Disc granulators form pellets by rolling the material on a rotating disc, while flat die granulators form pellets by squeezing the material between rollers and a flat die. Regarding pellet shape, disc granulators produce irregular spherical pellets, while flat die granulators produce cylindrical pellets. In terms of production efficiency, disc granulators offer higher output but relatively lower pellet strength; flat die granulators offer moderate output but higher pellet strength. In terms of applicable materials, disc granulators are more suitable for viscous materials, while flat die granulators have a wider range of applications.

Analysis of Rotary Drum Granulators

Rotary drum granulators tumble the material in a rotating drum and spray a binder to form pellets. Their structure is relatively complex. Flat die granulators are more compact, using direct extrusion between a roller and a die to form pellets. In terms of granulation quality, rotary drum granulators produce pellets with irregular shapes and uneven sizes, while flat die granulators produce pellets with regular shapes and uniform sizes. In terms of energy consumption, rotary drum granulators consume relatively high energy due to their large size and numerous operating parts, while flat die granulators consume less energy.

Large wheel compost turners: Boosting the organic fertilizer industry’s upgrade

fertilizer granulator Sep 23, 2025

In the development of the organic fertilizer industry, large-wheel compost turners, with their superior performance, have provided a powerful impetus for industrial upgrading. They play an irreplaceable role in improving fermentation efficiency, ensuring fertilizer quality, and reducing production costs.

1.Improving fermentation efficiency and shortening cycle times

The large wheel compost turner’s efficient turning operation allows the material to fully come into contact with air, creating optimal conditions for microbial growth and reproduction. Its unique wheel design and powerful power system enable rapid cutting, spreading, and mixing of the material, allowing aerobic microorganisms to quickly activate in an aerobic environment, accelerating the decomposition and conversion of organic matter.

2.Ensuring uniform composting

Uniform composting is crucial to ensuring the quality of organic fertilizer. The large wheel compost turner evenly turns the material during operation, ensuring that all layers of the material are fully fermented. Organic fertilizer processed by the large wheel compost turner achieves uniform composting and a more balanced nutrient distribution.

3.Reduce production costs and increase profitability

From an energy-saving perspective, some large wheel compost turners utilize advanced energy-saving technologies such as variable frequency drive (VFD). These technologies automatically adjust motor speed and power based on the material’s conditions, avoiding energy waste. Regarding labor costs, large wheel compost turners are highly automated; simply setting parameters allows them to automatically complete the turning process, reducing the need for frequent manual operation and significantly lowering labor costs.

Windrow compost turner: A powerful tool for organic fertilizer production in various scenarios

fertilizer granulator Sep 17, 2025

The windrow compost turner, with its excellent adaptability, plays a vital role in a variety of organic fertilizer production scenarios, making it a valuable tool for projects of varying scales and types.

In large-scale organic fertilizer production bases, the equipment’s high efficiency and scalable processing capabilities are highly valued. These bases typically process large quantities of raw materials. A single windrow compost turner, with a processing capacity of 50-150 tons per hour and a multi-zone rotational operation mode, can meet the base’s continuous, large-scale fermentation needs. Combined with other equipment, it forms a complete production line, enabling the base to achieve industrialized production.

For large-scale farms, the equipment can process raw materials such as livestock and poultry manure and straw locally, eliminating the need for long-distance transportation and reducing costs. Its tracked design allows it to move freely across muddy farm sites, allowing for flexible fermentation operations and transforming farm waste into organic fertilizer, achieving resource recycling while reducing environmental pollution.

At municipal organic waste treatment sites, equipment is crucial for reducing and repurposing organic waste. For dispersed and complex materials like kitchen waste and landscaping waste, windrow compost turners can be used for centralized processing in open-air areas. Through turning and fermentation, they are transformed into high-quality organic fertilizer, contributing to urban ecological and environmental improvements.

In sludge treatment projects, qualified sludge is turned by the equipment to stabilize its properties, eliminate odors and pathogens, and transform it into safe organic fertilizer. This achieves harmless and resourceful sludge treatment, expanding sludge disposal options.

Organic fertilizer production lines contribute to green agricultural development

fertilizer granulator Sep 16, 2025

With the deepening promotion of the concept of green agricultural development, demand for organic fertilizer, an environmentally friendly and efficient type of fertilizer, is growing. By reusing resources such as agricultural waste and livestock manure, organic fertilizer production lines not only reduce environmental pollution but also provide high-quality fertilizer for agricultural production, becoming a key force in promoting green agricultural development.

The core processes of an organic fertilizer production line include raw material fermentation, crushing, mixing, granulation, drying, and screening. The performance of key equipment in these processes directly determines the quality and production efficiency of organic fertilizer. Fertilizer crushers are responsible for breaking fermented raw materials into uniform granules, laying the foundation for subsequent mixing and granulation. Fertilizer mixers ensure uniform mixing of various raw materials, ensuring a balanced nutritional profile in the organic fertilizer. Fertilizer granulators transform the mixed raw materials into granular organic fertilizer that meets specific requirements for storage and application.

Fertilizer dryers and coolers also play an important role in organic fertilizer production. The dryer removes excess moisture from the granulated organic fertilizer, preventing it from clumping and deteriorating. The cooler quickly reduces the temperature of the dried organic fertilizer, facilitating subsequent screening and packaging. These devices work together to form a complete organic fertilizer production process, ensuring efficient and stable production.

The promotion and application of organic fertilizer production lines not only recycles agricultural waste and reduces the damage to the soil and environment caused by chemical fertilizer use, but also improves the quality of agricultural products and contributes to sustainable agricultural development.

How to choose a large wheel compost turning machine model?

fertilizer granulator Sep 13, 2025

When purchasing a large wheel compost turning machine, the model selection is directly related to production efficiency and cost control. Our LP series models need to be accurately selected in combination with the company’s production capacity and needs.

LP-10m, as a basic model, is favored by small and medium-sized organic fertilizer companies. Its main motor power is 55KW, equipped with 1.5KW×4 small car mobile motors, 1.5KW×2 (4) large car mobile motors and 4KW hydraulic pump motors. The power configuration is balanced and can process 100-150 tons of materials per hour, with a daily processing capacity of 500-800 tons. It is suitable for organic fertilizer bases with an annual output of 10,000-50,000 tons, can meet daily production needs, and has moderate energy consumption and floor space, and relatively low investment costs.

For companies with an annual output of 50,000-100,000 tons, LP-12m and LP-15m are better choices. These two models offer improved power performance based on the LP-10m. The main motor power can be upgraded as needed, and the mobile motor and hydraulic pump motor have also been optimized accordingly. This increases processing efficiency to 150-200 tons/hour, enabling a daily processing capacity of 800-1200 tons. This meets the continuous operation needs of medium-sized production lines while maintaining a high cost-performance ratio.

For large-scale organic fertilizer production lines with an annual output of over 100,000 tons, the LP-20m model is recommended. It features a more powerful power system, a more powerful main motor, and a more stable mobile mechanism. With a daily processing capacity of 1200-1500 tons, it can easily handle large-scale windrow fermentation. Equipped with an automated control system, it allows for multiple windrow rotations, ensuring efficient production line operation. When selecting a model, companies should consider their production capacity planning, site size, and raw material types to select the most suitable model to maximize the value of the large wheel compost turning machine.

Extending the life of a rotary drum granulator: Daily maintenance and trouble prevention

fertilizer granulator Sep 12, 2025

As core equipment in a organic fertilizer production line, a rotary drum granulator requires routine maintenance to extend its lifespan and ensure stable production. First, regularly inspect the transmission mechanism to ensure the proper operation of the motor and reducer. Lubricate the transmission components promptly to ensure smooth operation and prevent wear due to insufficient lubrication.

Maintenance of the support mechanism is also crucial. Regularly inspect the wear of the rolling and sliding bearings and replace any problems promptly to prevent bearing failures from impacting overall equipment operation. Keep the spray system clean and regularly clean the nozzles to prevent clogging that could affect humidity control accuracy, thereby ensuring pellet quality.

Furthermore, after each production run, clean the drum walls of the drum to prevent material agglomeration that could affect the next run. Regularly calibrate the equipment control system to ensure accurate monitoring and adjustment of parameters such as speed, humidity, and temperature. Proper routine maintenance ensures long-term stable operation of the rotary drum granulator, creating greater value for your business.