Application of compost turner machine in organic fertilizer production line

fertilizer granulator Nov 25, 2019

As a new type of compost turner machine, Double-screws Turning Machine is widely used in animal manure organic fertilizer production and bio-organic fertilizer production. It is the core equipment of aerobic dynamic composting, and it is based on the organic Fertilizer manufacturing process and NPK fertilizer production machinery equipment family. The unique mechanical design and practical mechanical properties are rapidly multiplying, and it is the best substitute for replacing the manual and forklift materials. It is the mainstream product of the pre-fermentation application of organic fertilizer production line and biofertilizer project.

The Double-screws Turning Machine comprises a traverse device, a traveling device and a tumbling device, wherein the tumbling device comprises two reducers fixed to the frame, a screw shaft connected to the respective reducer via a coupling member and fixed with a spiral blade. When the device is walking on a specific track, the screw shaft will no longer work, and the screw shaft will automatically rotate to move against the work when walking to the effective work surface. The fermentation rate is increased, the compost is rapidly decomposed, the odor is prevented from being generated, and the fermentation time is shortened.

Double-screws Turning Machine performance characteristics:

1. Fully stir the doping to make the material meet the granulation demand quickly.
2. Due to the large stacking force, the material is supplemented with more fresh air, which helps the aerobic microbial fermentation to heat up, and constitutes a process of high-temperature exchange, which helps all kinds of beneficial micro-bacteria to develop and multiply in the temperature range where it adapts.
3. The turner system can process the material into small clumps, making the thick and dense material pile loose and elastic, and forming a suitable porosity.
4. After the raw materials are turned over and fermented, there is certain water content. The consumption of raw materials by a large amount of microorganisms generated after turning over the piles will also release the water in the carrier. Therefore, as the fertilizer process reduces water, in addition to the evaporation of the heat transfer composition, the turning machine flips the raw materials to form a forced water vapor volatilization.
5. Achieve special requirements for the composting process. For example, the breaking of the raw material, the shape of the raw material pile or the quantitative shift of the raw material is achieved. As one of the important equipment in the fermentation equipment and organic fertilizer production process, the turner has been at the forefront of the development of the times, making great contributions to the organic fertilizer production line and biofertilizer project.

More message about compost turner machine: What is the reason that the compost turner machine is used for manure composting?

Economic Benefit of Producing Slow-acting NPK Complex Fertilizer

fertilizer granulator Nov 25, 2019

Because of the low utilization rate of chemical fertilizer, people try to make a slow-release and high-utilization fertilizer to meet the demand of nitrogen in different growth stages of crops, reduce the loss of nitrogen leaching and volatilization, reduce the fixation of phosphorus and potassium fertilizers in the soil, so that the fertilizer can supply nutrients according to the requirement of crop fertilizer. The available CaO, MgO, SiO 2 and various trace elements in fertilizers are also good soil amendments. The coated NPK fertilizer manufacturing process can produce suitable fertilizer products.

Slow release coated fertilizer manufacturing process

According to the sustainable development of agriculture and the demand of improving fertilizer utilization rate, Zhengzhou Tianci Fertilizer Machine Manufacturer has developed a slow-acting, high-utility coated complex fertilizer manufacturing process. The fertilizer manufacturing process is based on the instant granular fertilizer as the core, one or more slow-release plant nutrients as the coating, inorganic acid complex, slow solvent and other binders to wrap water-soluble fertilizer, forming a complex fertilizer with both quick-acting and slow-acting components. We provide fertilizer manufacturing process including fertilizer granulator machine, pulverizer, rotary dryers, coolers, drum screening machines, coating machines, packing machines and other equipment. The whole set of fertilizer production equipment can complete the processing and coating of the particles of the complex fertilizer, so that the fertilizer has high utilization rate in the soil.

Benefits of NPK Fertilizer Production Process

In the process of fertilizer production, the structure and composition of cladding layer can be adjusted to control the release rate of nutrients so as to reduce leaching loss and improve the utilization rate of fertilizers. This fertilizer product not only has the characteristics of slowly releasing nutrients, but also can meet the needs of nutrients for the whole growth period of crops and the ratio of nutrient utilization rate by one basal application. Conventional quick-acting fertilizer increased by 10-30 percentage points, the utilization rate of nitrogen fertilizer could reach 50%-70%, and the amount of fertilizer used could be reduced by 10%-40%. Due to the remarkable economic and social benefits of slow-acting and high-utilization wrapped complex fertilizer, and in line with the direction of fertilizer development, it is worth vigorously promoting.

Processing organic fertilizer by using crop straw

fertilizer granulator Nov 23, 2019

The crop straw organic fertilizer production line advanced composting fermentation process, inoculates high-speed and high-efficiency fermentation bacteria, which makes the straw cellulose rapidly decompose and transform, and all kinds of pathogenic bacteria, weed seeds and aphid eggs are killed, and produce the bio-organic fertilizers with strong stability and full range of nutrient. We combine straw with biological manure and then use organic fertilizer production line equipment for processing. However, the bio-organic fertilizer produced contains a large number of elements such as nitrogen, phosphorus and potassium required for crop growth, and most of them exist in organic form, organic fertilizer. It can not only meet the needs of crop growth, but also improve the ability of crops to adapt to adverse environments.

In order to use crop straw to produce and process organic fertilizer, the scale of design should be determined according to the yield of straw after crop harvesting and fertilizer requirements, and the total amount of crop straw that can be collected.

Straw organic fertilizer production technology and characteristics:
Modern composting is an improved process based on the traditional composting process. It uses organic fertilizer processing equipment and fermenting bacteria to accelerate the composting speed, improve the nitrogen retention capacity, and further process the organic fertilizer production equipment to make the straw organic.Fertilizer efficiency has improved significantly. Because of its good nitrogen fixation effect and good ammoniation, this fertilizer is accompanied by a variety of complex nitrogen-fixing bacteria, which not only has a significant effect on soil improvement, water retention and fertilizer conservation, but also can be widely used in gardening such as flowers, afforestation, inoculum and protected areas.

The main body of the special straw organic fertilizer production line is compost turning machine and organic fertilizer granulator machine. The feed bin of the reaction chamber receives the crushed material of the crop straw, and is uniformly mixed with the yeast and the appropriate amount of water, and then enters the biological digestion reaction chamber for microbial digestion and nitrogen fixation. Treatment, and then enter the microbial fermentation reaction chamber catalytic fermentation to improve fertilizer efficiency, and finally into the heap tank in the microbial fermentation discharge port to be decomposed.

The technology of crop straw composting bio-organic fertilizer is an improved version of the composting production process. The corn straw after harvesting is microbial degraded, fermented and decomposed, and organic fertilizer is prepared by batching, by optimizing the specific environment of the microbial strain. After fermentation, it can be further dried and pulverized as needed, and then the fertilizer granulator machine is used to convert the material into qualified organic fertilizer granule raw materials.

Designing of the bio fertilizer production

fertilizer granulator Nov 13, 2019

The designing of the bio fertilizer production line improve the bio organic fertilizer production efficiency.And it uses the fertilizer manufacturing technology to finish the producing process.The organic fertilizer and the npk compound fertilizer all can be produced by using the fertilizer manufacturing technology.Different type fertilizer production line is also designed and in the different type lines are also equipped with different type fertilizer equipment to produce the organic fertilizer granulator or compound fertilizer granulator.The bio fertilizer is also seem to be an organic fertilizer,but the fertilizer manufacturing process of a little differences from the organic fertilizer and  npk fertilizer production.There we share the bio fertilizer production.
In the bio fertilizer production,the choice of raw materials can be all kinds of livestock manure and all kinds of wastes.The basic formula of bio organic fertilizer production varies with the types and equipment.

Fertilizer manufacturing process

fertilizer granulator Nov 13, 2019

The organic fertilizer machines are designed for producing the organci fertilizer,and the organic fertilizer is widely used in all over the world,which it improves the agricultural development.Organic agriculture is based on certain organic agricultural production standards.It does not use genetically engineered organisms and their products in production.It does not use chemically synthesized pesticides,fertilizers,growth regulators,feed additives,etc.Following natural rules and ecological principles.A method of agricultural production that containes the balance between farming and agriculture and uses a range of sustainable agricultural technologies to maintain a stable agricultural production system.
The fertilizer manufacturing process developed more mature and its development plays an important role in the process of the organic agriculture develop.All types of fertilizer machines are designed by the fertilizer machine engineers.The using of the fertilizer manufacturing process can help the fertilizer producer produce the fertilizer granulator higher efficient and save more time .

Taking the organic fertilizer production line as an example,the organic fertilizer production is a little complex compared to the chemical fertilizer granulator.Using the organic fertilizer manufacturing technology which it is equipped the organic fertilizer machine are suitable for producing the organic fertilizer granulator,improve the working efficient and solve many problems.For example,producing the organic fertilizer granulator,sometine it needs to ferment the raw material for sometime,but the result will be not so good.Well,using the fermentation compost turner machine to ferment the raw material is not only can reduce the time of fermenting,it also can make the raw material fermented uniformally.What’s more,when we produce the organic fertilizer granulator we can use the rotary drum granulator machine to produce the organic fertilizer granulator,which this type fertilizer granulator machine to be designed for producing the organic fertilizer granulator or inorganic fertilizer granulator.
Bio fertilizer and organic agriculture from the definition of organic agriculture,we can see that organic agriculture is more complicated and more demanding than traditional agriculture.To solve these problems,organic agriculture can develop faster and better.It is bound to require higher production technology to match it.

As the professional fertilizer machine manufacturers,we are also our products can help the fertilizer producer more.So our engineer also design the new fertilizer machines and fertilizer manufacturing technology according to the change of the agriculture.And our main products are the fertilizer granulator machine and the all types of different fertilizer production lines.Such as the bio fertilizer production and npk fertilizer production.

Bio fertilizer production

fertilizer granulator Nov 12, 2019

The bio fertilizer production line is designed and used to produce the bio organic fertilizer granulator.In this fertilizer manufacturing process,it is equipped with different type fertilizer machines.So how to produce the bio organic fertilizer granulator?

When producing the bio fertilizer granulator using the fertilizer equipment,we are first to use the fermentation compost turner machine to ferment the bio organic raw materials,which it is usually is the chicken manure,straw manure and sludge and so on.Using the fermentation compost turner machine purpose is to use the fermenting technology to kill the bacterial in the raw materials,generally it needs 7-10 days to ferment the raw materials.And then put them into the fertilizer crusher machine to grind the raw materials to the powder.And put them into the half wet materials crusher to make them mixed with other additional materials.Next to use the fertilizer granulator machine to make the granulator.The fertilizer granulator machines are the factor equipment when producing the fertilizer into granulator.Because different type fertilizer granulator machines are designed for different producing method.Such as the roller press granualtor machine is suitable the extrusion method to produce the fertilizer granulator,which this type fertilizer granulator machine is usually equipped in the npk fertilizer manufacturing process to produce the npk fertilizer granulator.Because the bio organic fertilizer granulator is also a kind of organic fertilizer granulator,we also can use the disc granulator machine to produce the bio organic fertilizer.Besides the disc granualtor machine can be choosen,the new type organic fertilizer granulator,rotary drum granulator and flat die granulator machine also can be used to produce the organic fertilizer granulator.After granulating,we need to use the fertilizer screener machine to separate thee qualified granulator from the inqualified granulator.And put the qualified granulator into the packing machine to be packed.And put the inqualified the granulator into the chain crusher machine to be grined again and make into granulator again.The designing in most large extent reduce the waste of the raw materials,and improve the working efficient.

The complete fertilizer production line is designed for producing the fertilizer granulator using the fertilizer manfuacturing technology simplify the producing process and save the time of the producing.Moreover,it also reduces the labor investment in this fertilizer manufacturing process  using the smi-automatic machines to finish the fertilizer production process.