Disc granulator: A key equipment for effectively optimizing organic fertilizer production

The disc granulator, with its adaptability to organic fertilizer materials and process advantages, can optimize the production process from multiple dimensions, including efficiency, quality, and cost. It is the preferred equipment for small and medium-sized organic fertilizer production lines, and its optimizing effect spans the entire granulation process.

Optimized molding efficiency and raw material utilization. Organic fertilizer raw materials are mostly fermented and decomposed animal manure and crop residues, which are loose in texture and have uneven viscosity. The disc granulator allows the materials to quickly roll and aggregate into granules, with a molding rate of over 85%. It does not require a large amount of binder, reducing the impact of exogenous additives on the purity of organic fertilizer, while reducing raw material waste and improving production continuity.

Significantly improved quality of finished organic fertilizer. The finished granules produced by the disc granulator are uniform, round, and have moderate strength, avoiding the problems of easy breakage and dust generation during transportation, and ensuring even nutrient release during application. In addition, trace elements can be mixed simultaneously during the granulation process, making the organic fertilizer more comprehensive in nutrients.

Adaptable to the flexibility and cost control needs of organic fertilizer production. Its equipment structure is simple and easy to operate, and parameters can be quickly adjusted to adapt to different organic fertilizer raw materials. It can efficiently process both pure organic materials and organic-inorganic mixed materials. Furthermore, the equipment occupies a small area and has low energy consumption, making it suitable for small and medium-sized production lines and effectively reducing initial investment and subsequent operating costs.

In summary, the disc granulator can accurately match the characteristics of organic fertilizer production, achieving synergistic optimization of efficiency, quality, and cost, providing reliable support for organic fertilizer production.

Large wheel compost turning machine: A high-efficiency boost for large-scale organic fertilizer production

In the field of organic fertilizer production, efficient fermentation equipment is key to increasing production capacity and ensuring quality. The large wheel compost turning machine, with its unique advantages, is becoming the preferred equipment for large-scale production.

As the core material fermentation and processing equipment, it is based on a large-disc structure. The rotating disc, with a diameter of 5-10 meters, drives the edge turning teeth to circulate and turn the accumulated material. Using centrifugal force, it lifts, disperses, and re-piles the material, allowing it to fully contact the air, precisely regulating temperature and humidity, significantly accelerating microbial decomposition, and contributing to improved composting efficiency.

For organic fertilizer production bases with an annual output of over 10,000 tons, the advantages of the large wheel compost turning machine are particularly evident. Compared to traditional trough-type or windrow compost turning machines, it has a wider coverage area per operation, processing 100-200 tons of material per hour, which is 3-5 times that of ordinary equipment, easily meeting the needs of large-scale windrow fermentation.

Furthermore, the large wheel compost turning machine is perfectly compatible with organic fertilizer production lines. It can connect to raw material pretreatment equipment such as crushers and mixers at the front end, and to processing equipment such as granulators at the back end, forming a continuous production process. Its turning depth can reach 1.5-2 meters, ensuring uniform mixing of materials between layers with a temperature difference of ≤2℃, effectively avoiding uneven fermentation and ensuring stable organic fertilizer quality.

Efficient organic fertilizer production: From compost turners to complete production line selection

In the context of green agricultural development and waste resource utilization, efficient organic fertilizer production equipment has become crucial. Compost turning machines, as the core equipment in the organic fertilizer fermentation process, directly impact fermentation efficiency and fertilizer quality. Among these, the double screws compost turning machine stands out due to its unique advantages. It utilizes a double-helix stirring structure to penetrate the compost pile for even mixing, and is equipped with an oxygen supply system to meet the needs of aerobic fermentation. This accelerates the decomposition of organic materials such as livestock manure and crop straw, significantly improving fermentation efficiency. It is widely applicable to agricultural waste treatment and organic fertilizer production.

In addition to the double-helix model, various other compost turners are available for different needs. For example, hydraulic compost turning machines are suitable for large production sites, offering powerful performance and stable operation; windrow compost turning machines are flexible and adaptable to open-air windrow fermentation; and simple compost turning machines are cost-effective, meeting the basic fermentation needs of small farms or startups. These devices, through precise composting and turning operations, lay the foundation for high-quality raw materials in organic fertilizer production.

A complete organic fertilizer production line also requires other key equipment. To expand the product line, NPK fertilizer production lines can achieve diversified fertilizer production, while bio-organic fertilizer production lines focus on the development of high-value bio-fertilizers. Furthermore, fertilizer granulators can process the fermented materials into granular form, improving product storage and transportation convenience and market competitiveness.

Choosing the right combination of equipment not only promotes the resource utilization of organic waste and reduces environmental pollution, but also helps agricultural production achieve a green cycle, injecting momentum into sustainable agricultural development.

Organic fertilizer dryer: Precisely solving three core quality problems

In organic fertilizer production, excessive moisture, nutrient loss, and particle damage are the core pain points affecting product quality. Organic fertilizer dryers, through scientific temperature control, airflow optimization, and process adaptation, can solve these problems at the source, making them a key piece of equipment for ensuring stable organic fertilizer quality.

To address uneven and excessive moisture content, the dryer achieves precise drying through graded temperature control and hot air circulation. High-quality drum fertilizer dryers employ a multi-stage temperature zone design: high temperature at the inlet end for rapid evaporation of free water, constant temperature in the middle section to remove bound water, and low temperature at the outlet end for shaping, preventing localized over-drying or under-drying; coupled with a closed-loop hot air circulation system, it ensures sufficient contact between hot air and materials, precisely controlling the finished product’s moisture content to below 15%.

To address nutrient loss, organic fertilizers contain organic matter and amino acids that are sensitive to high temperatures. The dryer optimizes the hot air temperature (controlled at 60-80℃) and improves drying efficiency, shortening the material’s high-temperature residence time; some advanced equipment is equipped with a waste heat recovery system, further reducing energy consumption while ensuring drying effectiveness and preventing high-temperature degradation of nutrients.

To solve the problem of particle damage, for granulated organic fertilizer particles, the dryer adjusts the drum speed (10-15 r/min) and optimizes the internal baffle structure to reduce collision and friction between particles and the inner wall of the equipment, and between particles themselves; at the same time, it precisely controls the hot air speed to avoid strong airflow impact causing particle breakage.

In summary, organic fertilizer dryers, through targeted technical design, can simultaneously solve the three major quality problems of moisture, nutrients, and particle morphology. Choosing the appropriate dryer type and precisely adjusting operating parameters is crucial for the efficient operation of an organic fertilizer production line.

Adaptable to various organic materials, boosting the efficient operation of organic fertilizer production lines

The hydraulic compost turning machine is a hydraulic system-driven composting equipment designed for aerobic fermentation of organic materials such as livestock and poultry manure, crop straw, and kitchen waste. It is a core piece of equipment in organic fertilizer production lines.

It accelerates the decomposition of organic materials through turning, mixing, and oxygen supply, facilitating the production of organic fertilizer or bioenergy raw materials. The equipment consists of a walking mechanism, a turning and mixing mechanism, a hydraulic system, an oxygen supply system, a control system, and a safety protection system. The walking mechanism drives the equipment to move along the fermentation trough, the turning and mixing mechanism penetrates the material pile for mixing, the hydraulic system provides power, and the control system realizes automated operation, ensuring safety and efficiency.

Its advantages are significant: strong power, capable of handling high-density and high-viscosity materials; precise adjustment of turning depth, speed, and oxygen supply to improve fermentation quality; stable operation, high degree of automation, reducing labor costs; wide adaptability, capable of handling various organic wastes; and it is environmentally friendly and energy-saving, promoting the resource utilization of organic waste.

In short, the hydraulic compost turning machine, as a core organic fertilizer production equipment, provides raw material processing assurance for organic fertilizer production lines with its wide range of material adaptability, and is a key equipment for promoting the resource utilization of organic waste and contributing to the development of the organic fertilizer industry.

What are the core values of chicken manure in the fertilizer industry?

In the wave of resource utilization of agricultural waste, chicken manure is no longer a pollution hazard, but a highly valuable raw material in the fertilizer industry. Its rich nutrient reserves and suitable physical and chemical properties give it an important position in the production of high-quality organic fertilizers.

Core Value One: High-quality nutrient supply, meeting crop needs. Chicken manure is rich in core nutrients such as nitrogen, phosphorus, and potassium, and its organic matter content is as high as 25%-30%, far exceeding that of ordinary livestock and poultry manure. After scientific composting, the nutrients are more easily absorbed by crops, providing comprehensive nutrition for crop growth and supplementing soil organic matter, improving soil compaction and acidification problems.

Core Value Two: Prominent ecological value, contributing to circular agriculture. If chicken manure from large-scale farming is piled up indiscriminately, it can easily cause water and soil pollution. However, using chicken manure organic fertilizer machines to convert it into organic fertilizer can achieve a circular economy in farming, reduce the use of chemical fertilizers, and reduce agricultural non-point source pollution.

Core Value Three: Lowering production thresholds and improving economic efficiency. Chicken manure is widely available and inexpensive, which can significantly reduce the raw material costs of organic fertilizer production lines. For small and medium-sized fertilizer producers, using chicken manure as the core raw material can simplify the pre-treatment process, and high-quality organic fertilizer can be produced with conventional compost turning machines and granulators; for farmers, converting chicken manure on-site can also reduce fertilization costs and increase planting income.

The value of chicken manure in the fertilizer industry is essentially a vivid embodiment of “waste resource utilization.”

Opening new pathways in organic fertilizer production and environmental treatment

In the fields of organic fertilizer production, bioenergy development, and environmental treatment, a highly efficient piece of equipment is becoming the industry’s “new favorite”: the simple compost turning machine. This equipment is specifically designed for organic materials such as livestock and poultry manure, crop straw, and kitchen waste. Through aerobic fermentation technology, it easily achieves the resource utilization of organic waste.

Traditional organic material processing often faces problems such as low fermentation efficiency and high labor costs. The simple compost turning machine overcomes these challenges with its unique advantages. It features an automated operation design and is equipped with a PLC control system, allowing for precise control of movement, turning, and oxygen supply, reducing manual intervention. During operation, the equipment moves along the fermentation tank, turning the materials through a stacking mechanism. The oxygen supply system ensures sufficient oxygen, accelerating microbial activity and significantly improving fermentation efficiency, allowing organic materials to be quickly converted into high-quality organic fertilizer.

Furthermore, this equipment is highly adaptable and can meet the processing needs of different organic materials. Whether it’s batch processing on an organic fertilizer production line or waste conversion in environmental treatment projects, it can handle the task. As a professional manufacturer, we also provide complete organic fertilizer production line solutions, including NPK fertilizer production lines, disc granulation production lines, and other equipment, covering everything from material processing to finished product processing.

Today, environmental protection and resource recycling are becoming trends. The simple compost turning machine not only helps the agricultural sector produce green organic fertilizers but also promotes the reduction and resource utilization of organic waste, contributing to environmental protection.

New type two in one organic fertilizer granulator: A revolution in efficiency for small and medium-sized fertilizer plants

In the field of organic fertilizer production, equipment integration has become a key trend for reducing costs and increasing efficiency. The emergence of the new type two in one organic fertilizer granulator is fundamentally changing traditional production models. This equipment, which integrates mixing and granulation functions, not only solves the problem of high material transfer losses in traditional production lines but also becomes the preferred choice for small and medium-sized fertilizer plants seeking intensive production.

Compared to single-function fertilizer granulators, the two-in-one equipment seamlessly connects the mixing and granulation stages, eliminating the need for intermediate conveying equipment. Material loss rate is reduced from the traditional 5%-8% to 1%-2%, while saving 30%-50% of floor space. Its core advantage lies in its strong adaptability; whether processing livestock and poultry manure, straw, or other organic waste, or producing bio-organic fertilizers, parameters can be flexibly adjusted through the PLC control system without requiring large-scale equipment modifications.

In terms of production efficiency, a single machine can produce 1-5 tons of granular organic fertilizer per hour, an increase of 20%-40% compared to traditional separate equipment.  The granules have a sphericity of over 85% and a strength of 10-30N, meeting the transportation and application needs of farmland and orchards. Even more noteworthy is the 15%-25% reduction in energy consumption per unit of product, reducing the number of motors and labor costs, perfectly aligning with the current pursuit of low cost and high output in fertilizer plants.

For companies planning to expand their organic fertilizer production lines, this equipment can also be integrated with NPK fertilizer production lines to process organic-inorganic compound fertilizers. Today, more and more fertilizer plants are incorporating this two-in-one granulator into their production upgrade plans, promoting the resource utilization of organic waste while injecting new impetus into the development of green agriculture.

Disc granulator: A versatile core equipment for modern fertilizer production

Modern fertilizer production is transforming towards high efficiency and diversification. The organic fertilizer disc granulator, as a core organic fertilizer production equipment, has become the preferred choice for small and medium-sized organic fertilizer production lines due to its simple structure, flexible operation, and wide adaptability. It is widely used in the granulation of various organic raw materials.

Its technical characteristics precisely match modern production requirements. The equipment adopts an inclined rotating disc structure, and the particle size of 2-6 mm can be precisely controlled by adjusting the rotation speed and inclination angle. The formed granules have high sphericity and uniform strength, meeting commercial fertilizer standards. It also features low energy consumption and a small footprint, eliminating the need for complex organic fertilizer production equipment. It can be used to build simple production lines or integrated into segmented processes of large-scale production lines.

Its application scenarios are diverse, adapting to the granulation needs of various organic fertilizer production lines. For conventional raw materials such as livestock and poultry manure and straw fermentation materials, it can directly granulate without excessive pre-treatment; in organic-inorganic compound fertilizer production, it can precisely mix raw materials to achieve uniform nutrient encapsulation; for special waste residues such as mushroom residue and pharmaceutical residue, it can efficiently granulate after simple pre-treatment.

The widespread application of this equipment lowers the operating threshold for small and medium-sized organic fertilizer production lines and promotes the transformation of fertilizer production towards green and low-carbon practices. As a key organic fertilizer production equipment, it maximizes the retention of nutrients in raw materials and reduces losses. The resulting organic fertilizer is suitable for planting a variety of crops, providing crucial support for the development of ecological agriculture.

Double screws compost turning machines: The core guarantee for aerobic fermentation process

In modern composting and fermentation processes, whether the materials can achieve sufficient and uniform contact with oxygen is crucial in determining the efficiency of decomposition and the final quality. The double screws compost turning machine, with its unique design and working method, is becoming a key technological equipment to solve this core problem, providing a stable and efficient solution for large-scale organic waste treatment.

The core value of this equipment lies in its excellent mixing and homogenization effect. During the turning process, the double helix structure not only breaks up caked materials but also thoroughly exchanges and mixes the surface and bottom layers, as well as the internal and external materials. This three-dimensional mixing method allows moisture, temperature, and microorganisms to quickly become uniform within the compost pile, greatly improving the stability and controllability of the fermentation process.

In a complete organic fertilizer production line, the double screws compost turning machine is usually deployed in the core section of windrow composting or trough composting. As the “main force” in the entire organic fertilizer production equipment system, it works closely with the front-end system and the back-end discharge system, achieving continuous operation from raw material entry to the completion of primary fermentation, significantly shortening the fermentation cycle and improving site utilization and production efficiency.

With its reliable and efficient performance, the double screws compost turning machine provides a solid process guarantee for the resource utilization of organic waste and the stable production of high-quality organic fertilizer.