Application of poultry manure organic fertilizer production line in Xinjiang

fertilizer granulator Dec 10, 2020

The fertilizer production still needs to be operated by professional npk production line. The chicken manure without fermentation and ripening is used as organic fertilizer after drying, which will ferment and ripen in natural state, which may harm crops and is not conducive to crop growth. Chicken manure into organic fertilizer requires fermentation, ripening, granulation and drying process. After high temperature decomposition, it does not contain harmful bacteria and insect eggs, which avoids the disadvantages of farm manure, such as easy to burn seedlings, odor, and many diseases and insect pests.

Treatment mode of small fertilizer production line

First of all, the wheat straw is mechanically crushed by a pulverizer, then poured into the fermentation tank, mixed with water, added with sludge, and then added with chicken manure, sheep manure, rabbit manure, urea, etc. The raw material of organic fertilizer begins to ferment and decompose. After about 15 days of fermentation, the material is processed by the compost turning machine, so that the straw can rot completely and release the fertility, which is absorbed by the sludge, and the fertility of other organic fertilizers is absorbed at the same time.

Then the material is crushed by the semi wet material pulverizer and sent to the drum screening machine for screening. It can be used after 5 days of secondary fermentation. After crushing and screening, the materials can be granulated by rotary drum granulator or other granulating equipment, the appearance of particles is more beautiful and the granulation rate is higher.

The configuration of small organic fertilizer production line directly affects the benefit. Therefore, for fertilizer equipment, we can not blindly choose, to choose the appropriate configuration of fertilizer production line. Huaqiang fertilizer machine price is low, and It has a good quality, which is the first choice for small organic and npk fertilizer plants. The conveying equipment of fertilizer production line adopts belt conveyor and large angle belt conveyor, which not only ensures the smooth transportation system, but also protects the particles, reduces the height of the plant and reduces the infrastructure construction.

How does the roller press granulator achieve green reuse of resources

fertilizer granulator Nov 20, 2020

How to achieve the green reuse of resources, is the issue of concern. The roller type extrusion granulator is a kind of machine product designed and produced under such a big premise. The following organic fertilizer machine manufacturers for you to introduce in detail:

First of all, the roller press pelletizer is widely used to granulate some abandoned materials, such as pulverized coal, carbon powder, coke powder, carbon black, mineral powder, dust removal ash, lime powder and other metal mineral powders, industrial recycled dust materials, cast iron mill dust, lead, zinc, aluminum dust, converter dust, filter dust, grinding dust, etc.

The roller press granulator can realize the recycling of resources and protect the environment greatly at the same time. In terms of environmental protection, the equipment adopts the process of no drying and normal temperature production, with high particle strength and higher bulk specific gravity than other granulation methods, which is especially suitable for increasing the bulk specific gravity of products.

What’s more important is that the mechanical transmission system of the roller type granulator is completely sealed in the body. As the powder material completes the granulation process in the wet state, there is no three wastes discharged from the operation of the prilling and its follow-up process, which truly achieves green production. The roller press granulator has achieved the green reuse of organic fertilizer p​roduction line https://m.hqhifertilizermachine.com/production-line/organic-fertilizer-production-line.html, and its market potential is huge.

Organic fertilizer production line shouldering the important task of ecological agriculture development

fertilizer granulator Nov 2, 2020

All kinds of biological fertilizers are developing rapidly, and the annual output of many fertilizer plants reaches hundreds of thousands of tons. These bio fertilizers are characterized by high scientific and technological content, obvious yield increasing effect and pollution-free, which can improve crop yield. The popularization and application of fertilizer production line is of positive significance for improving soil fertility, improving crop quality and promoting agricultural sustainable development.

Six types of raw materials for producing organic fertilizer

1. Husk bran: rice husk, rice husk powder, peanut husk powder, peanut rice flour, cereal bran, fungus bran, etc.;
2. Manure: chicken manure, pig manure, cow manure, sheep manure, horse manure and other animal manure;
3. Grains: lees, soy sauce, vinegar, furfural residue, xylose residue, enzyme residue, garlic residue, sugar residue, etc.;
4. Cakes: soybean cakes, soybean meal, sour oil, rapeseed cakes, etc.;
5. Straws: corn straw, straw, wheat straw, bean straw and other crop straws;
6. Others: domestic sludge, sugar sludge, sugar sludge, bagasse, etc.

Since the organic fertilizer granulator equipment entered the market, it has won the approval of agricultural personnel to produce and process organic fertilizer and improve the utilization rate of fertilizer. With the promotion of environmental protection, the organic fertilizer production line also has a great development space, which has become the main trend of the fertilizer industry in the future and has great potential.

Organic fertilizer processing equipment helps rural areas to make rational use of manure sludge from livestock and poultry breeding, making crop straw, weeds and rotten roots and leaves of vegetable greenhouses as raw materials that can create value. We have improved the equipment for environmental pollution in the farms, changed air and soil pollution, and increased agricultural production income. NPK production line can also process different kinds of special fertilizer according to the specific needs of the market, which need to be further processed by rotary drum granulator, flat die pellet mill and organic fertilizer granulator. Organic fertilizer processing equipment shoulders the important task of future ecological agriculture development.

Chicken manure organic fertilizer equipment solves the rational utilization of resources

fertilizer granulator Oct 8, 2020

Reasonable utilization of waste resources

If the excrement of livestock and crop straw are not fully and reasonably utilized, resources will be wasted, which will cause pollution and threat to people’s living environment. Through the transformation of chicken manure organic fertilizer production equipment into bio organic fertilizer, the fertilizer granulator can also process organic fertilizer into solid particles and improve the product value. Organic fertilizer equipment can not only make rational use of resources, but also reduce environmental pollution, beautify the environment, promote agricultural economic development, with good economic and social benefits.

Chicken manure organic fertilizer processing

No matter the scale of the chicken manure organic fertilizer production line, according to the different requirements of the existing raw materials and finished products, the overall process is divided into two stages, namely, the early fermentation stage and the production granulation stage. In the fermentation stage, compost dumper is needed to compost turner to make them mature rapidly on a large scale. No matter it is the production of powdery or granular chicken manure organic fertilizer, each process is indispensable. If due to the limitation of funds, traditional fermentation mode can be adopted. But since it is a bio organic fertilizer production project, of course, it is impossible to be the same as the traditional production mode, if only one or two processes use the traditional mode.

When processing manure with organic manure equipment, it is necessary to pay attention to whether the quality of organic manure is qualified. Once there is a mistake in one step, it will lead to the quality problem of organic manure. The equipment that can be selected for organic fertilizer granulation includes rotary drum granulator, flat die pellet mill, organic fertilizer granulator, etc., which is determined according to the raw materials and output.

In the production process of chicken manure organic fertilizer, the control of water is the key factor. Too dry makes it difficult for organic fertilizer to play a role in actual production, prolonging the action time, and too wet is not conducive to the preservation and use. At the same time, the water index and drying degree affect the survival period of bacteria. In the bio organic fertilizer project, the chicken manure organic fertilizer dryer is an indispensable equipment in this important link.

Process and equipment of 20000 t / a organic fertilizer production line

fertilizer granulator Jun 22, 2020

What kind of organic fertilizer equipment and process customers choose, the investment and production costs and benefits are different. Therefore, how to choose a reasonable process configuration is an important factor to effectively reduce the cost of equipment when inspecting the production process equipment. This paper introduces the process of organic fertilizer production line with an annual output of 20000 tons designed by Tianci factory.

Process of organic fertilizer production equipment of each process system

① Fermentation system: the fermentation system of organic fertilizer equipment process consists of biological deodorizer, mixing mixer, special compost turner machine and electric automatic control system.

② Drying system: the main equipment includes belt conveyor, rotary dryer, cooler, induced draft fan, hot blast furnace, etc.

③ Deodorization and dedusting system: composed of settling chamber, dedusting chamber, etc.

④ Pulverizing system: including new semi wet material pulverizer, LP chain crusher or cage crushing machine, etc.

⑤ The batching system includes automatic electronic batching system, disc feeder and vibrating screen. The batching equipment can be configured with 6-8 kinds of raw materials at a time.

⑥ The mixing system consists of optional horizontal mixer or disc mixer, vibrating screen, mobile belt conveyor, etc.

⑦ The granulator equipment needed for fertilizer granulator system shall be set according to the raw materials and process. The pelletizer can be selected as follows: double roller granulator, organic fertilizer and compound fertilizer combined granulator, pan granulator, new type organic fertilizer granulator, flat die pellet mill, rotary drum granulator, ball shaping machine, etc.

⑧ Drying system: the organic fertilizer drying system consists of a rotary dryer and a cooler.

⑨ Screening and coating system: it is mainly completed by the roller screen, which can be equipped with primary screen and secondary screen, so that the yield is higher and the particles are better. After screening, the fertilizer coating machine can be used to ensure that the fertility is not released.

⑩ Finished product packaging system generally includes electronic quantitative packaging scale, silo, automatic sewing machine, etc. In this way, automatic and non-intermittent production of organic fertilizer equipment can be realized; the conveyor system mostly uses belt conveyors and screw conveyors.

The raw material has good comminution fineness, which is beneficial to the pelletizing processing of disc granulator machine and other equipment. During the operation of the organic fertilizer production line, considering that the high fineness of the pulverizer will produce certain dust pollution, the dust treatment of the pulverizer should also develop perfect measures to ensure that there is a good environmental condition in the production workshop and a good working environment for the operators.
In the dedusting system, the small production line can adopt the cyclone deduster series products, so as to facilitate the collection and recovery of materials. Cyclone dust collector will not produce high temperature and condensation phenomenon, and the equipment price is relatively low, which saves the equipment cost very well, and is the ideal product of proportioning dust removal system. The process of organic fertilizer production line with an annual output of 20,000 tons is more cost-effective to build a dust removal room, with better dust removal effect, high efficiency and long service life.

Organic fertilizer equipment drum granulator and disc granulator being export

fertilizer granulator Jun 19, 2020

Our organic fertilizer production line granulation equipment is ready for export. The granulator is common equipment for our organic fertilizer manufacturing process, and it is also used more equipment. The plant exported two granulation equipment: a disc granulator machine and a rotary drum granulator.

Disc Granulator Machine

1. The disc angle of the granulating disc adopts the integral circular arc structure, and the granulation rate can reach more than 93%.

2. The pelletizing tray has three outlets, which is convenient for discontinuous production, greatly reduces the labor intensity and improves the labor efficiency.

3. The reducer and motor are driven by flexible belt, which can start smoothly, reduce the impact force and improve the service life of the equipment.

4. The bottom of the pelletizing tray is strengthened by several radiation steel plates, which are durable and never deformed. Thickened, heavier and strong base design, without anchor bolts fixed, smooth operation.

5. The main gear of disc granulator is quenched by high frequency, and its service life is doubled.

6.The organic fertilizer granulator disc is lined with high-strength FRP, which is corrosion-resistant and durable.

7. The whole machine is divided into frame parts welded with high carbon channel steel.

8. Disc pan granulator adjusting part is welded by high carbon steel plate and channel steel.

9. The service life of high frequency quenching used in transmission part is twice as long as that of the original one, and taper matching is adopted in the connection part of the column head, which makes the design more reasonable.

10. The pan granulator plate is designed by integral arc, which is durable and never deformed.

11. The automatic cleaning part is equipped with automatic cleaning boards, so as to remove the materials adhering to the plate wall in the production process, greatly improve the service life and save labor.

Rotary Drum Granulator

• (1) Rotary drum granulator has high productivity. It has specifications of 1-3 tons per hour, 3-5 tons per hour and 5-8 tons per hour, 10-15 tons per hour, etc. The granulation rate of organic fertilizer can reach more than 90%.

• (2) The energy saving and consumption reduction of the equipment is that the raw materials are carried out at room temperature, which reduces the dry energy consumption.

• (3) Low investment, drum granulation organic fertilizer manufacturing process eliminates the raw material drying process, while the return ratio is low, the operation process is simple and convenient, the operation is stable and reliable, maintenance is relatively convenient and easy, greatly saving labor intensity;

• (4) Simplify the production process. The equipment makes use of the intermolecular force of the raw material itself, simplifies the process of granulation of the raw material, and reduces the consumption of additives and energy.

• (5) Green and environmental protection, because the equipment only uses electric energy, no three wastes are discharged, which is in line with the requirements of green environmental protection.

• (6) Rotary drum granulator is widely used. This equipment is mainly used in medicine, chemical industry, feed, compound fertilizer and granulation of various raw materials. It can produce various types and concentrations of compound fertilizer.

Process and investment cost of organic fertilizer production line

fertilizer granulator Jun 18, 2020

• Investment cost of organic fertilizer production line

Equipment of organic fertilizer production line includes: fermentation equipment – raw material warehouse – crusher – screening machine – fertilizer granulator – dryer – cooler – screening machine – elevator (conveyor belt) – packaging scale. The equipment is connected with each other by belt conveyor. In the second screening link, the transmission can be used to carry back the unqualified particles to the crushing link for granulation of fertilizer granulator. This fertilizer production line is suitable for the production of organic fertilizer with single raw material and less strict proportion. According to the different equipment and specifications, the reasonable price range of the organic fertilizer production line equipment is between 300000-500000.

Equipment process of organic fertilizer production line

• Stacking of ground strips, using a ground compost machine, or feeding materials in a fermentation tank, using a tank type compost turning machine
• Evenly sprinkle the fungicide, turn the pile of fermentation to achieve heating, odor, rot, and kill mixed fungus grass seeds
• Fermentation for 7-12 days, how many times the piles are turned according to different temperatures in different places
• Complete fermentation, maturity, and out of the pond (ground type directly use a forklift to pile up)
• Use a grading sieve to screen the thickness, (screened powdery fertilizer can be sold directly)
• Crush the selected large pieces with a grinder and return to the classification screen
• Mix the required trace elements with a mixer
• Granulation with a fertilizer granulator,Fertilizer granulator can choose disc granulator, double roller granulator, organic fertilizer granulator, drum granulation, flat die granulator, and ring die granulator.
• Feed into dryer and cooler
• Automatic packaging machine packaging and sale

After the above steps are completed, the organic fertilizer production can be completed. If you don’t know, please consult for details!

Type selection of organic fertilizer production line

fertilizer granulator Jun 17, 2020

What kind of organic fertilizer production line equipment process and equipment customers choose, the investment and production cost required, and the income are different. Therefore, how to choose a reasonable process configuration is an important factor to effectively reduce the cost of equipment. The fertilizer production line of organic fertilizer can be divided into powder fertilizer and granular fertilizer according to different raw materials, storage capacity, usable capacity and market demand.

As the technological part of the granular organic fertilizer production line, the main technological means of the powdered fertilizer production line are as follows: the raw materials of organic fertilizer, such as animal manure or domestic garbage, sludge, distiller’s grains, biogas residue, etc., can be fermented, decomposed, crushed and mixed for packaging. The basic process configuration of bio organic fertilizer equipment is dehydration, drying, fermentation, grinding, stirring and packaging. In this way, the processing of powdered organic fertilizer is completed.

Compared with the simple technology of powdery fertilizer, granular organic fertilizer needs further processing. The basic process configuration of the granular organic fertilizer production line is dehydration, drying, fermentation, crushing, mixing, drum granulation, cooling and packaging. It is necessary to configure the fertilizer granulator. After mechanical cooling, the granulator can be packaged, stored or sold.

Organic fertilizer production line is a high-tech project with economic and environmental benefits. The production process of the organic fertilizer production line equipment is mainly to crush, mix and granulate, dry, cool and screen the organic wastes such as livestock manure and biogas residue with the moisture content of about 30% – 40% which are fermented and decomposed by the equipment, then to produce the spherical organic fertilizer and package the finished products.

Mushroom residue organic fertilizer production line

fertilizer granulator Jun 17, 2020

Use mushroom residue organic fertilizer production line equipment to process ecological organic fertilizer, and realize diversified development of industry. The effective utilization of mushroom residue can bring a considerable income to the majority of breeders and optimize the upgrading and development of their own industries. The production line of bio organic fertilizer equipment refers to a kind of fertilizer with the effect of both microbial fertilizer and organic fertilizer, which is composed of specific functional microorganisms and organic manure mainly from animal and plant residues (such as livestock manure, crop straw, mushroom residue, etc.) and is harmless treated by organic fertilizer equipment. Therefore, there are two components of bio organic fertilizer: ① specific functional microorganisms. ② It mainly comes from the remains of animals and plants.

What kind of mushroom residue organic fertilizer production line equipment technology and equipment customers choose, the investment and production costs required, the benefits are different. Therefore, how to choose a reasonable process configuration is an important factor to effectively reduce the cost of equipment when inspecting the fertilizer production line equipment. As the technological part of the granular organic fertilizer production line, the main technological means of the powdered organic fertilizer production line are as follows: the raw materials of organic fertilizer, such as animal manure or domestic garbage, sludge, distiller’s grains, biogas residue, etc., can be fermented, decomposed, crushed and mixed for packaging. The basic process configuration of bio organic fertilizer equipment is dehydration, drying, fermentation, grinding, stirring and packaging. In this way, the processing of powdered organic fertilizer is completed.

Compared with the simple technology of powdery fertilizer, granular organic fertilizer needs further processing. The basic process configuration of the granular fertilizer production line is dehydration, drying, fermentation, crushing, mixing, granulation(drum granulation), cooling and packaging. It is necessary to configure the organic fertilizer granulator, organic fertilizer granulator and organic fertilizer granulator. After mechanical cooling, the granulator can be packaged, stored or sold.

Sheep manure organic fertilizer production line

fertilizer granulator Dec 9, 2019

Sheep manure organic fertilizer production line:
First. Mix the sheep manure with the crop straw. The amount of the sheep manure depends on how much the water content of the sheep manure is determined. According to the fermentation process, the water content is required to be within 45%, that is, the material is kneaded into a mass, and the water can be seen. Will not drip down, loosen the group will spread out. Then, the cornmeal and the required strains are added. The reason for the cornmeal is that the sugar content can be increased to promote the rapid fermentation of the strain.

Second, the configured materials are added to the material mixer for mixing, and the mixing is required to be uniform and transparent, and no raw blocks are left.

Third, the mixed materials are piled in a fermentation tank or grooves with a width of 2 to 6 meters and a height of 1.0 meters to 1.5 meters, and are repeatedly turned over and thrown every other day using a compost turning machine.

Four, under normal circumstances, in the fermentation tank, the temperature will rise after stacking for 2 days, and it will be odorless after 2 days. After 3 days, it will become fluffy and loose. After 2 days, compost will emit fragrance, 15 days, it can be fat.
1. In the fermentation tank for 2 days, the temperature will rise to 60 ° C to 80 ° C, which will kill bacteria and remove insects.
2. On the fourth day in the fermentation tank, the odor is eliminated; then on the seventh day, the material in the tank will become loose, dry and covered with white hyphae.
3, fermented in the pool to the ninth day, the nine will emit a fragrance, basically similar to the koji.
4. Fermentation to the tenth day in the tank, the material will be fermented and cooked, and sufficient.
5. On behalf of the end of the fermentation stage, the material can be removed to the next step with a forklift or the like.

Five. The material moved by the forklift to the pulverizing process is pulverized by a semi-wet and high-humidity material pulverizer, and then mixed by a mixer machine, transported to fertilizer granulator machine by a conveyor, and granulated into granules, It is sent to the dryer by the belt conveyor, dried and dried, and then cooled into the cooler. Then the conveyor is sent to the screening machine for screening. The required particles of more than 95% will enter the next process, and about 5%. The granules are transported to the pulverizer for re-pulverization and granulation, and the granules that meet the standards are fed into the coating machine for coating. The coating can maintain the nutrients, and after coating, it is packaged by an automatic packaging machine. In this way, the sheep manure organic fertilizer is processed and packaged and can be sold in the warehouse.All the organic fertilizer production line is done.