Chicken manure organic fertilizer production line

fertilizer granulator Dec 3, 2019

Chicken manure organic fertilizer production line processing commodity organic fertilizer requires two steps: the early stage of the fermentation and processing parts and processing granulation. Biological organic fertilizer equipment need double pile fermentation, organic fertilizer granulator, horizontal mixer, disc granulating, rotary drum dryer, cooling machine, screening machine, coating machine, packing machine and conveyor equipment.

Firstly, the feature of the chicken manure organic fertilizer production line:

1, Organic fertilizer of chicken feces does not contain any chemical composition, as a result of chicken digest ability is poor, can use up the nutrition composition of 25% only, and the other 75% nutrition composition in feed follows excrement and urine reduction, make dry finished product contains nitrogen, phosphor, potassium, organic matter, amino acid, protein to wait for composition thereby.

2,The main material is organic matter in manure, organic fertilizer and manure, organic manure increased the soil organic matter content, organic matter can improve soil physical, chemical and biological characteristics, curing soil, improving soil fertility. China’s rural “by dung breeding, seedling by dung long” the proverb, to a certain extent, reflects the manure, organic fertilizer to improve soil.

3,Chicken manure fertilizer increased a lot of organic colloid, both at the same time with the aid of the role of microbes convert many organic matter decomposition to organic colloid, this greatly increased the soil adsorption on the surface, and produce many adhesive material, make consolidation of soil particles into a stable granular structure, improve the performance of the soil water, fertilizer and air permeability, and the ability to adjust the soil temperature.

Then, the feature of the organic fertilizer production line:

It need not to use the bucket elevator, bucket elevator while modelling beautiful, cover an area of an area small, but easy to damage to particles, and easy to jam, difficult to clean, high failure rate, height space is large. This process all use belt conveyor transportation equipment and large dip Angle belt conveyor, this not only ensure the fluency of conveying system, protect the grain, and reduced the plant height, reducing the infrastructure investment. The granulation method is disc granulation, which has wide adaptability to raw materials, large output and improved product appearance quality.

Lastly,the horizontal grinder is used in the mixing and crushing process. The horizontal grinder can not only crush the large particles in the raw materials to improve the pelletization rate of the system, but also fully mix the materials again. Granulation in the production of organic fertilizer granulation way choice is very important. In the current industry mainly include disk, drum, extrusion, such as a variety of ways; these methods have their advantages and disadvantages. The advantage of granulating disc is uniform granule, stable performance and long service life and can produce organic fertilizer and fertilizer can produce inorganic and organic inorganic compound fertilizer, the technology choice granulating disc.

Other article for your reference:Cow manure organic fertilizer production line

Common problems in the production of organic fertilizer

fertilizer granulator Dec 2, 2019

Fermentation and granulation are the two most critical steps in a complete organic fertilizer production line, so fermentation turners and organic fertilizer granulator machine play an important role in all organic fertilizer plants. Here we will discuss the problems that may be encountered in the production process of these two key links.

There are many types of organic fertilizer fermentation turning equipment, and the models of the same type are also different in size. We can choose according to the production needs. In the current market, the widely used one is trough fermentation, and the representative one is the ordinary trough turning machine, which is suitable for the small-yield organic fertilizer production line and biofertilizer project. When in use, the stacker should be parked in the fermentation open space, and the piled teeth should not be immersed in the raw materials. After the turning teeth are completely rotated, the walking motor can be turned on and the fattening operation can be started slowly. This avoids the large resistance encountered when the turning motor is started, and has some unnecessary consequences; sometimes in order to improve the fermentation tank utilization rate and the high accumulation of fertilizers can also lead to excessive resistance when turning over, with serious consequences.

The importance of organic fertilizer granulator machine in organic fertilizer production line is self-evident. The key to improving product yield and output is organic fertilizer granulation equipment. Depending on the raw materials, we can choose the right granulation machine, but then we have to find ways to use these machines to give them the greatest capacity advantage. Through the principle of granulation, we have learned that the powder raw materials are bonded by water to form spherical particles, so the two indicators of controlling the moisture content and making the moisture content uniform are the key factors for improving the yield. When the moisture content is low, the granulation rate is low, the moisture content is high, and the large particles are large, and the water is not uniform, and the particle size is small and the yield is lower. Therefore, we should constantly explore the optimal moisture content during the production process to ensure high-yield production.

In an organic fertilizer production line, there are many types of equipment such as fermentation turner, organic fertilizer pulverizer, mixing, fertilizer granulator machine, tumble dryer, rotary cooler, drum sieving machine, automatic packaging machine, etc. But here we only list the related topics of the fermentation turner and the fertilizer granulator machine. First, because of the importance of these two devices in the whole set of organic fertilizer equipment, and second, the experience required for the two equipments is relatively high. More, it is necessary to constantly explore and summarize in the future production process to maximize the efficiency of the equipment.

Other article for your reference:Cow manure organic fertilizer production line

How to Solve Dust Pollution in Organic Fertilizer and NPK Fertilizer Production

fertilizer granulator Nov 28, 2019

Because of the characteristics of materials, a lot of dust will be produced in fertilizer production, which will pollute the environment. In order to avoid this problem, dust removal devices should be set up in the design of organic fertilizer manufacturing process and NPK fertilizer production project to solve the problem of dust emission.

Dust Problem in Organic Fertilizer Production Line

In the organic fertilizer production line, when the moisture content of raw materials is low, they are often crushed and uneven solids. When the raw materials are transported to the equipment, if they are transported in the open air, there is no effective sealing measures, so the dust concentration in the air of the organic fertilizer manufacturing site will be too high. In addition, most small and medium-sized enterprises lack effective treatment means when discharging exhaust gas, which leads to the emission of exhaust gas not up to the standard and dust pollution.

Dust Problem in NPK Fertilizer Production Process

Take NPK fertilizer production project as an example, because the raw material of NPK fertilizer is brittle, it is easy to form small particle dust. When the dust is disturbed by airflow, it is easy to fly. Because of the low water content of NPK fertilizer, the dust is easy to absorb and adhere to the equipment. Therefore, when grading by using the screening device, the dust can easily block the sieve holes of the screen, thereby affecting the grading effect and even damaging the screen. As a result, the screen must be frequently replaced, on the one hand, the production cost is increased, on the one hand, to improve production costs, on the other hand to reduce production efficiency.

To solve the problem of dust pollution in the fertilizer manufacturing process, it is necessary to set up a dust collector room and dust collector equipment in the process of fertilizer production. Tianci Fertilizer Machine Manufacturer have designed a special cyclone dust collector to remove dust from the organic fertilizer manufacturing process. And in the construction of fertilizer plant, dust collector room is more suitable for large NPK fertilizer production line, we can help customers build dust collector room.

Cattle manure organic fertilizer production line

fertilizer granulator Nov 26, 2019

The pollution of livestock and poultry breeding is one of the main pollution sources of agriculture. The treatment of dung pollution is a headache for many large-scale farms. In terms of ecological environment, increasing the application amount of organic fertilizer can effectively solve the environmental pollution caused by organic wastes in livestock and poultry breeding and other industries, which is conducive to improving the safety and quality of agricultural products, preventing and controlling input pollution, and the ecological environmental benefits are extremely significant. The organic fertilizer production line can produce new energy and then reduce it to the production of crops, which can greatly save cost investment.

1. Fermentation stage of cattle manure organic fertilizer production line:
Collect cow dung and urine, mix with hay and rotten silage to make compost and let it ferment. In the fermentation of seed, the use of a compost windrow turner to fully ferment cow dung can only be done in a timely and even way. Now some places are very dry and some places are very wet, which will affect the fermentation quality.

2. Use the batching bin to crush, proportion and mix the composted materials, inorganic fertilizers such as N, P, K and other additives through the material grinder and horizontal mixer in proportion.

3. Granulation stage of cattle manure organic fertilizer production line:
A new type of organic fertilizer granulator is used to granulate materials.

4. Screening and recycling system of cattle manure: The size of the particles output from the pelletizing and forming system is different, so it needs to be screened and graded. The selected rotary screen machine requires small vibration, low noise, convenient screen changing and equipped with screen surface cleaning device.

6. Drying stage of cattle manure organic fertilizer production line: Using the organic fertilizer dryer, the sieved particles can be further removed from the water to meet the standard requirements of the moisture content of organic fertilizer.

7. Cooling stage of cattle manure:
Cooling the granular materials with a cooler is helpful for the storage and quality of the granules.

8. Packaging stage of cattle manure:
The cooled granular materials are transported to the finished product warehouse by belt conveyor. Quantitative weighing and packaging of granular materials by automatic packing scale

Instructions for making chicken manure organic fertilizer

fertilizer granulator Nov 26, 2019

The feces in the farm is a major problem that plagues the farm to solve the environmental pollution at this stage, therefore, we can only solve the pollution angle, to achieve the purpose of waste utilization, through decades of continuous exploration and research, Zhengzhou Tianci Heavy Industries summed up the most effective method of producing organic fertilizer production line from animal waste fermentation, this will not only convert waste into usable energy but also solve the pollution caused by aquaculture.

Fermentation is mainly in the ground stacking or fermentation tank, that is, chicken manure stacked in the fermentation tank, the best at the same time to add the appropriate amount of fermentation bacteria, the use of a compost turning machine stirring evenly, usually fermentation time of 12-15 days.

After deep fermentation of chicken manure, it’s dried and crushed. The chicken manure after crushed can be directly applied, but is only called the traditional farm fertilizer, cannot be called commodity organic fertilizer.

However, if you want to make commercialized organic fertilizer, i.e. implement the NY525-2011 standard. According to this standard, the total content of NPK must be greater than or equal to 5%, organic matter must be greater than or equal to 78%, water is less than or equal to 30%, and the PH value is 5.5-8.0. Of course, there are other requirements, such as heavy metal content cannot exceed the standard, tick egg mortality and E. coli value, etc. need to meet the standard. Only meet the above requirements are qualified organic fertilizer. In terms of appearance, commodity organic fertilizers are divided into powder and particles. If you want to produce grain-forming commodity organic fertilizer, but also need to use fertilizer granulator for granulation, organic fertilizer granulation production equipment generally uses a disc granulator machine. Others have rotary drum granulator machine, etc.

Our company is specialized in the organic fertilizer production line, the production of fertilizer equipment are: compost turning machine, crusher machine, blender, fertilizer granulator machine, etc., welcome to inquiry.

Processing organic fertilizer by using crop straw

fertilizer granulator Nov 23, 2019

The crop straw organic fertilizer production line advanced composting fermentation process, inoculates high-speed and high-efficiency fermentation bacteria, which makes the straw cellulose rapidly decompose and transform, and all kinds of pathogenic bacteria, weed seeds and aphid eggs are killed, and produce the bio-organic fertilizers with strong stability and full range of nutrient. We combine straw with biological manure and then use organic fertilizer production line equipment for processing. However, the bio-organic fertilizer produced contains a large number of elements such as nitrogen, phosphorus and potassium required for crop growth, and most of them exist in organic form, organic fertilizer. It can not only meet the needs of crop growth, but also improve the ability of crops to adapt to adverse environments.

In order to use crop straw to produce and process organic fertilizer, the scale of design should be determined according to the yield of straw after crop harvesting and fertilizer requirements, and the total amount of crop straw that can be collected.

Straw organic fertilizer production technology and characteristics:
Modern composting is an improved process based on the traditional composting process. It uses organic fertilizer processing equipment and fermenting bacteria to accelerate the composting speed, improve the nitrogen retention capacity, and further process the organic fertilizer production equipment to make the straw organic.Fertilizer efficiency has improved significantly. Because of its good nitrogen fixation effect and good ammoniation, this fertilizer is accompanied by a variety of complex nitrogen-fixing bacteria, which not only has a significant effect on soil improvement, water retention and fertilizer conservation, but also can be widely used in gardening such as flowers, afforestation, inoculum and protected areas.

The main body of the special straw organic fertilizer production line is compost turning machine and organic fertilizer granulator machine. The feed bin of the reaction chamber receives the crushed material of the crop straw, and is uniformly mixed with the yeast and the appropriate amount of water, and then enters the biological digestion reaction chamber for microbial digestion and nitrogen fixation. Treatment, and then enter the microbial fermentation reaction chamber catalytic fermentation to improve fertilizer efficiency, and finally into the heap tank in the microbial fermentation discharge port to be decomposed.

The technology of crop straw composting bio-organic fertilizer is an improved version of the composting production process. The corn straw after harvesting is microbial degraded, fermented and decomposed, and organic fertilizer is prepared by batching, by optimizing the specific environment of the microbial strain. After fermentation, it can be further dried and pulverized as needed, and then the fertilizer granulator machine is used to convert the material into qualified organic fertilizer granule raw materials.

What is the reason that the compost turner machine is used for manure composting?

fertilizer granulator Nov 19, 2019

As a new type of compost turner machine, Double-screws Turning Machine is widely used in animal manure organic fertilizer production and bio-organic fertilizer production. It is the core equipment of aerobic dynamic composting, and it is based on the organic Fertilizer manufacturing process and NPK fertilizer production machinery equipment family. The unique mechanical design and practical mechanical properties are rapidly multiplying, and it is the best substitute for replacing the manual and forklift materials. It is the mainstream product of the pre-fermentation application of organic fertilizer production line and biofertilizer project.

The Double-screws Turning Machine comprises a traverse device, a traveling device and a tumbling device, wherein the tumbling device comprises two reducers fixed to the frame, a screw shaft connected to the respective reducer via a coupling member and fixed with a spiral blade. When the device is walking on a specific track, the screw shaft will no longer work, and the screw shaft will automatically rotate to move against the work when walking to the effective work surface. The fermentation rate is increased, the compost is rapidly decomposed, the odor is prevented from being generated, and the fermentation time is shortened.
Double-screws Turning Machine performance characteristics:

1. Fully stir the doping to make the material meet the granulation demand quickly.
2. Due to the large stacking force, the material is supplemented with more fresh air, which helps the aerobic microbial fermentation to heat up, and constitutes a process of high-temperature exchange, which helps all kinds of beneficial micro-bacteria to develop and multiply in the temperature range where it adapts.
3. The turner system can process the material into small clumps, making the thick and dense material pile loose and elastic, and forming a suitable porosity.
4. After the raw materials are turned over and fermented, there is certain water content. The consumption of raw materials by a large amount of microorganisms generated after turning over the piles will also release the water in the carrier. Therefore, as the fertilizer process reduces water, in addition to the evaporation of the heat transfer composition, the turning machine flips the raw materials to form a forced water vapor volatilization.
5. Achieve special requirements for the composting process. For example, the breaking of the raw material, the shape of the raw material pile or the quantitative shift of the raw material is achieved. As one of the important equipments in the fermentation equipment and organic fertilizer production process, the turner has been at the forefront of the development of the times, making great contributions to the organic fertilizer production line andbiofertilizer project.

Fertilizer manufacturing process

fertilizer granulator Nov 13, 2019

The organic fertilizer machines are designed for producing the organci fertilizer,and the organic fertilizer is widely used in all over the world,which it improves the agricultural development.Organic agriculture is based on certain organic agricultural production standards.It does not use genetically engineered organisms and their products in production.It does not use chemically synthesized pesticides,fertilizers,growth regulators,feed additives,etc.Following natural rules and ecological principles.A method of agricultural production that containes the balance between farming and agriculture and uses a range of sustainable agricultural technologies to maintain a stable agricultural production system.
The fertilizer manufacturing process developed more mature and its development plays an important role in the process of the organic agriculture develop.All types of fertilizer machines are designed by the fertilizer machine engineers.The using of the fertilizer manufacturing process can help the fertilizer producer produce the fertilizer granulator higher efficient and save more time .

Taking the organic fertilizer production line as an example,the organic fertilizer production is a little complex compared to the chemical fertilizer granulator.Using the organic fertilizer manufacturing technology which it is equipped the organic fertilizer machine are suitable for producing the organic fertilizer granulator,improve the working efficient and solve many problems.For example,producing the organic fertilizer granulator,sometine it needs to ferment the raw material for sometime,but the result will be not so good.Well,using the fermentation compost turner machine to ferment the raw material is not only can reduce the time of fermenting,it also can make the raw material fermented uniformally.What’s more,when we produce the organic fertilizer granulator we can use the rotary drum granulator machine to produce the organic fertilizer granulator,which this type fertilizer granulator machine to be designed for producing the organic fertilizer granulator or inorganic fertilizer granulator.
Bio fertilizer and organic agriculture from the definition of organic agriculture,we can see that organic agriculture is more complicated and more demanding than traditional agriculture.To solve these problems,organic agriculture can develop faster and better.It is bound to require higher production technology to match it.

As the professional fertilizer machine manufacturers,we are also our products can help the fertilizer producer more.So our engineer also design the new fertilizer machines and fertilizer manufacturing technology according to the change of the agriculture.And our main products are the fertilizer granulator machine and the all types of different fertilizer production lines.Such as the bio fertilizer production and npk fertilizer production.

Cow manure organic fertilizer production line

fertilizer granulator Nov 12, 2019

The cow manure organic fertilizer production line includes a complete set of equipment. The cow manure organic fertilizer production line uses crops such as straw and rice bran as fillers, and then sprinkle the biological strains through the turner. It is turned over once every 1-2 days. It can be completely decomposed in 7-10 days and made into a national standard organic fertilizer.

The technical route for the production of organic manure from cow dung includes two major steps: raw material aerobic composting process and commercial organic fertilizer fertilizing process.

Among them, the aerobic composting process is used in the fermentation process. Modern aerobic composting is a method in which the manure is used to stabilize and harm the cow dung under aerobic conditions by using aerobic microorganisms, and then converted into high-quality fertilizer. Before the composting, the cow manure raw material is pretreated to meet the fermentation conditions such as water and carbon-nitrogen ratio. In the fermentation process, the compost turning machine is used to turn over and accelerate the fermentation speed. After composting, the cow manure can be fermented and then enter the fattening process. According to the need, it can be further processed into powdery organic fertilizer and granular organic fertilizer products, or mixed with chemical fertilizer to make various organic and inorganic compound fertilizer products to realize commercial production. .

The fertilizer manufacturing process requires a crusher, a mixer, a cooling and drying machine, a fertilizer granulator machine, a sieving machine, a packaging machine, a dust removal system, and the like.
1. The pulverizer comprises a half wet material crusher machine;
2. The mixer has an optional horizontal mixer or a disc mixer or a twin-shaft mixer;
3. The dust removal system consists of a settling chamber and a dust collecting room.
4. The cooling and drying system can be used to dry and cool the fertilizer granules.
5. The fertilizer granulator machine has organic fertilizer granulator, disc granulator, drum granulator, etc;
6. The screening system is mainly completed by the drum screening machine, and the first-stage screening machine and the second-level screening machine can be set to make the yield higher and the particles better;
7. The finished packaging system generally includes an electronic quantitative packaging scale, a silo, an automatic sewing machine, and the like. In this way, the batch-free production of the fully automatic cow manure organic fertilizer production line can be realized.

Other article for reference:Common problems in the production of organic fertilizer