The operation process of the organic fertilizer turning machine mainly includes the following steps to ensure that organic materials can be effectively fermented and converted into high-quality organic fertilizers:
Material preparation:
Pre treat the organic materials that need to be fermented, such as chicken manure, cow manure, straw, etc., by crushing, adjusting the moisture content (usually 45% -60%), and mixing auxiliary materials (such as straw, sawdust, etc.) to improve ventilation and regulate the carbon nitrogen ratio.
Pile formation:
Stack the pre processed materials into strips or piles, with the height and width determined according to the specifications and fermentation requirements of the organic fertilizer turning machine.
Start the stacker:
Check the operating status of the stacker to ensure that all safety measures are in place.
Start the stacker and adjust it to the appropriate working speed and depth.
Pile flipping operation:
The organic fertilizer turning machine uses its special bucket or turning device to lift the material from the bottom, while mixing and crushing it to increase its aeration and uniformity.
The flipping process should ensure the oxygen supply inside the material and avoid the formation of local anaerobic environments, which helps promote the activity of aerobic microorganisms and accelerate fermentation.
Temperature monitoring:
During the fermentation process, the internal temperature of the heap will gradually increase, usually reaching 55 ° C to 65 ° C, to kill pathogens and weed seeds, while promoting the decomposition of organic matter.
Use temperature sensors or thermometers to monitor the temperature of the stack material, ensuring that the temperature is within the appropriate range.
Repeated flipping:
According to the characteristics of the fermentation material and environmental conditions, perform a flipping operation every certain time (usually 3-7 days) until fermentation is complete.
The length of the fermentation cycle varies depending on factors such as material type, environmental temperature, and moisture content.
Fermentation ends:
When the temperature of the pile material begins to decrease and the material becomes dry and loose, it indicates that the fermentation process is basically completed.
The fermented organic fertilizer should be further screened, dried (if necessary), and packaged for use or sale.
Equipment maintenance:
After completing the fermentation process, clean and maintain the organic fertilizer turning machine, inspect and replace worn parts to ensure long-term stable operation of the equipment.
The operation process of the organic fertilizer turning machine needs to be adjusted appropriately according to specific materials and environmental conditions to ensure the smooth progress of the fermentation process and the quality of the final fertilizer. Throughout the entire operation process, safety operating procedures and environmental protection measures are equally important to ensure personnel safety and reduce environmental impact.