Issues to consider when building an organic fertilizer production line

fertilizer granulator Dec 29, 2023

In order to accelerate environmental pollution control and promote the reuse of waste organic resources, the government has provided increasing support for the organic fertilizer industry in recent years, and investing in organic fertilizer plants has become a popular industry. The production capacity and price of pig manure and chicken manure organic fertilizer production lines vary. The minimum configuration of pig manure and chicken manure organic fertilizer production lines only requires a crusher, mixer, granulator, screening machine, and packaging machine to complete production. This belongs to the basic configuration, and devices are added according to the actual needs and requirements of the customer. Therefore, according to actual needs, the price of a complete set of pig manure and chicken manure organic fertilizer production lines ranges from tens of thousands to hundreds of thousands, or even millions.

Issues to consider when building an organic fertilizer production line

1. Selection of raw materials for organic fertilizer production

There are many raw materials that can produce organic fertilizers, such as cow, sheep, pig and other animal and poultry manure, urban sludge, animal and plant residues, straw, etc. Due to the difficulty in transportation of these raw materials, it is necessary to first determine them based on the principle of proximity. Alternatively, it is possible to build factories around the rich raw materials, which is the first step to consider and a top priority.

2. Production scale and annual output planning

Firstly, determine the expected production scale based on one’s own investment budget. If the investment scope is not limited, conduct in-depth investigation and research from the supply of surrounding raw materials, market demand, and other aspects to determine the expected production scale.

3. Selection of production site

Firstly, considering land costs, choose regions with high cost-effectiveness. Then choose an area with complete water and electricity supply and convenient transportation. Next, choose areas with sparse surrounding residents and closest to the raw materials. You can look for it near the local breeding farm.

4. Determine the process flow of organic fertilizer production

The determination of production process is very important, for example, there is a significant difference between powdered organic fertilizer and granular organic fertilizer. Not only do the finished products have different shapes, but the production equipment required is also different. It needs to be carefully studied and decided based on the surrounding market.

5. Plant construction planning

Visit and learn from large organic fertilizer manufacturers, or inquire about organic fertilizer equipment manufacturers, consider multiple factors, plan the organic fertilizer plant reasonably, and finalize the plan.

Maintenance method for roller extrusion granulator in fertilizer production line

fertilizer granulator Dec 29, 2023

The double roller press granulator is a common granulation equipment for organic fertilizer production line, which is composed of two relatively rotating rolls. The grooves of the particle size required by customers are distributed on the surface of the roller skin. The material enters the organic fertilizer extrusion granulator and is processed into granular organic fertilizer after being extruded by two rollers. Organic fertilizer roller extrusion granulator without drying process production, room temperature granulation, one molding. With less investment, good economic benefits; Small power reliable operation, no three wastes emissions, stable operation, easy maintenance, reasonable process layout, advanced technology, low production cost. Which parts of the roller extrusion granulator are composed of? The organic chemical frame, motor, reducer, engine, crushing and other parts of roller extrusion pelletizer are composed.

Maintenance and precautions for roller extrusion granulator:
1, please oil before use (reducer, open transmission system transmission gear, chain sprocket, roller bearing room, iron system configuration)
2, it is strictly prohibited to use hands and feet and other dirty into the machine equipment rotation position
Maintenance of the roller extrusion granulator oil parts: (1) reducer: add oil or lubricating oil; (2) On both sides of the large belt seat bearing, after the screws are removed, butter with a manual butter gun (once per shift); (3) Pour lubricating oil into the oil groove below the transmission gear of the tail to the transmission system; (4) The chain sprocket and the following broken transmission gear of the transmission system with unsalted butter for each shift; (5) unsalted butter on both sides of the following broken butter with a manual butter gun;

Equipment configuration and granulation process of cow manure organic fertilizer production line

fertilizer granulator Dec 29, 2023

Organic fertilizer equipment can process raw materials rich in organic matter into ideal organic fertilizer sales, so as to obtain profits. The raw materials for the production of organic fertilizer are widely sourced, such as various livestock and poultry manure, urban sludge, animal and plant residues, etc. These raw materials are rich in organic matter, nitrogen, phosphorus, potassium and other crop production nutrients. And the purchase price is very low. The equipment required for the organic fertilizer production line includes fermentation, crushing, mixing, granulation, drying, cooling, screening, automatic packaging, belt transportation, coating equipment, etc. The working principle of organic fertilizer production line: collect raw materials, and then mix raw materials according to the required formula, adjust the water and carbon nitrogen ratio of raw materials, and start fermentation; After fermentation, the material is crushed by grinder. The pulverized material forms organic fertilizer granule with uniform particle size through organic fertilizer granulation mechanism; Dry and cool the particles; Use the screening machine to screen out the particles, too large particles return to the crusher, too small particles return to the granulator to re-granulate, qualified particles into the automatic packaging machine. It should be noted that the above configuration is the traditional organic fertilizer production line configuration, in the actual production process, due to the difference in the formula and production process, will be slightly adjusted.

Each production line has its own characteristics. What kind of organic fertilizer is suitable for production depends on what kind of organic fertilizer equipment is needed. For example, the production line of disc and rotary stirrer must be equipped with a drying cooler, which uses hot air to dry the organic fertilizer, and then uses a cold air extraction system to cool the organic fertilizer, so that the hardness of the particles produced will be better. Users can customize appropriate configurations according to their needs. The organic fertilizer production line also has different equipment configurations according to different raw materials, and can also make appropriate plans according to the investment budget. The price of the organic fertilizer production line with different output is also different. The investment in building a large-scale organic fertilizer production line is not small, but the return on profits is also considerable. The operating effect is good for two years, and it can almost return the cost.

What equipment does the organic fertilizer processing production line for poultry and livestock manure include

fertilizer granulator Dec 29, 2023

China is a major agricultural country with a planting area of up to 3.1 billion acres, which requires a large amount of fertilizer. As people’s awareness and requirements for organic and green agriculture gradually increase, the development of organic agriculture and ecological agriculture is also gradually increasing. Developed organic agriculture has reached around 30%, while organic agriculture in China has just begun. Now there is a trend towards organic fertilizer production and a focus on developing organic agriculture.

Income from the production of organic fertilizers in poultry and livestock manure organic fertilizer processing plants:

1. A small-scale organic fertilizer production line with an annual output of 10000 tons requires around hundreds of thousands of yuan. During the production process, it is necessary to build rainproof steel structure greenhouses to ensure that fermented or cost fertilizers are not soaked by rainwater.

2. Labor wages, organic fertilizer raw materials, and biological strains are all factors to consider, as well as depreciation costs, electricity costs, and miscellaneous expenses for organic fertilizers.

3. Opening an organic fertilizer small factory usually requires an organic fertilizer production line with an annual output of less than 10000 tons, and the factory site is usually built closer to the raw materials.

4. Small organic fertilizer factories digest their own fecal materials such as chicken manure, duck manure, pig manure, cow manure, as well as crude fiber materials to produce organic fertilizer. The equipment investment is small, the production cost is low, the operation is easy, and the returns are generous.

What equipment does the organic fertilizer processing production line include?

1. Fermentation flipping machine: fermenting and flipping the materials during the fermentation process (flipping);

2. Organic fertilizer crusher: for crushing and pulverizing high humidity materials and other raw materials in the production process;

3. Organic fertilizer granulator: granulating the mixed materials; Easy to sort and package;

4. Organic fertilizer screening machine: screens and grades finished fertilizers;5. Automatic weighing and packaging machine: quantitatively bagging 

What are the equipment for crushing raw materials on the organic fertilizer production line?

fertilizer granulator Dec 29, 2023

Organic fertilizer raw materials vary in size, not suitable for fermentation, granulation and other work, need to be crushed before it can be carried out. What are the equipment for crushing organic fertilizer raw materials in organic fertilizer production line? The equipment for crushing organic fertilizer raw materials is called organic fertilizer crusher, which pulverizes large raw materials such as animal feces or branches and grinds them to the next level of equipment requirements to better apply them. There are many kinds of organic fertilizer grinding equipment, including semi-wet material mill, chain mill, cage mill and so on. Here is a detailed introduction to several organic fertilizer grinding equipment:
The organic fertilizer crusher uses the weight of the material itself to fall into the high-speed rotating chain in the crushing chamber of the vertical crusher through the feed port, and flings the material to the inner wall of the cylinder with the help of the centrifugal force of the rotor of the vertical crusher. Therefore, under the combined action of rebound force and gravity, the crushed material rotates rapidly in the inner chamber of the vertical crusher.

1,half-wet material crusher is also called high wet material crusher and wet material crusher, can crush the water content of 25-50% of the material, high efficiency, no blockage, simple operation only one person can easily fix.
2, the chain crusher uses the same speed ratio of high strength resistance to the hard alloy chain plate, the inlet and outlet design scheme is effective, the crushing raw materials are symmetrical, it is not easy to stick to the wall, which is conducive to removal.
3, cage crusher is a small and medium-sized vertical cage mill. It can crush a variety of single organic fertilizers with a moisture content below 6%, especially in the application of very strong materials. Its structure is simple and compact, occupies a small area, convenient maintenance, crushing effect is very good, stable operation, conducive to removal, is the natural enemy of mono-ammonium, diammonium, urea and other hard granular materials.

What are the components of organic fertilizer equipment for processing animal manure?

fertilizer granulator Dec 26, 2023

Many people ask how much it usually costs to invest in organic fertilizer equipment and how it should be used. Organic fertilizer equipment is not a fixed equipment as we imagine, but needs to be determined based on the site and materials. For example, chicken manure has a relatively high moisture content, which can be reduced during fermentation by adding corn cobs that are crushed with straw. Otherwise, it cannot be made into particles, while sheep manure is relatively dry, When fermenting, controlling the moisture well does not require adding straw or other materials to directly granulation, and the equipment used varies depending on the process.

The production equipment for organic fertilizer using poultry and livestock manure varies depending on the different equipment configurations of the raw materials, and suitable plans can also be made based on the investment budget. The prices of the production equipment for organic fertilizer using poultry and livestock manure vary with different yields. Firstly, it is necessary to consider the amount of organic fertilizer production that you want to invest in, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then select the appropriate production line configuration based on the expected investment.

There are three types organic fertilizer processing equipment from poultry and livestock manure: high, medium, and low. Large fertilizer factories need to adopt a complete set of production configurations, and the appearance and nutrient content of the finished products can meet market requirements. They have a significant advantage in the promotion of finished organic fertilizers. Low to medium configuration organic fertilizer production lines are suitable for small and medium-sized fertilizer factories. The sales range of finished organic fertilizers is limited to nearby areas, and some processes in the organic fertilizer production process require manual completion.

What are the components of organic fertilizer processing equipment for livestock and poultry manure? It mainly consists of fermentation system, drying system, deodorization and dust removal system, crushing system, ingredient system, mixing system, granulation system, and finished product packaging system; The fermentation system for harmless treatment of livestock and poultry manure includes: feed conveyor, biological deodorization machine, mixer, proprietary flipping machine, oxygen supply system, and automatic control system.

What issues should be noted when using an organic fertilizer dryer?

fertilizer granulator Dec 26, 2023

With the rapid development trend of China’s economy, high-tech is also in the continuous development trend and development, organic fertilizer equipment is also continuing to upgrade. At this stage, after continuous technical product development and upgrading, the technology of organic fertilizer dryers is becoming more and more perfect. So what problems should we pay attention to when applying radiators to organic fertilizer dryers in organic fertilizer production line? The key equipment of organic fertilizer drying machine is composed of cylinder, combustion furnace, feeder, reducer, lift plate, motor, warm air duct, etc. In addition, this machine and equipment can also be designed according to customer requirements supporting facilities bucket lifting machine, belt conveyor, centrifugal fan and so on.

The radiator inlet of the organic fertilizer dryer should effectively maintain its diameter equivalent to the inlet intelligent return water connector. Before entering steam, it should be mainly to open the termination valve of the sewage pipe, and then discharge the cooling circulation water in the pipe, close the gate valve, open the air inlet and the return water inlet valve, and then send steam into the pipe for preheating. After preheating, cold air can be pumped into the pipe to reduce the condensate caused by the exchange of steam and cold water, and then freeze. When the radiator of the organic fertilizer dryer is not needed, it is necessary to release the remaining water inside it first, which can reasonably prevent the occurrence of abnormal frost heave cracking pipes in winter. To carry out the inspection of the radiator on time, it is necessary to check whether the pipeline is damaged, or the leakage of steam and water is abnormal, if there is a problem, it should be dealt with immediately. The drainage device in the exhaust pipe of the organic fertilizer dryer shall be cleaned regularly and the transparent reholder shall be clean.

Equipment configuration and process of large-scale chicken manure processing organic fertilizer production line

fertilizer granulator Dec 26, 2023

In recent years, the pollution of livestock and poultry manure has become increasingly serious, and effectively and reasonably solving the pollution of livestock and poultry manure has become an urgent problem for most breeding farms. Although the investment in powdered organic fertilizer processing equipment is small, many customers want to process it into granular organic fertilizer. Granular organic fertilizer is more popular in the market, and the price of granular organic fertilizer is higher. However, for small and medium-sized breeding farms, easy mastery of technology and limited investment in equipment are the main factors. The effective way to process animal manure now is to use complete sets of organic fertilizer equipment to process organic fertilizer. If you feel that the output is relatively high and the investment cost is high, you can choose to configure an organic fertilizer production line with an annual output of 10000 tons. To achieve an annual production capacity of 10000 tons or even higher, it is generally necessary to choose chicken manure organic fertilizer production line equipment with a daily production capacity of 300 or more to meet the needs,

The large-scale chicken manure processing organic fertilizer production line equipment includes fermentation equipment, granulation equipment, crushing equipment, mixing equipment, screening equipment, cooling equipment, drying equipment, coating equipment, automatic packaging equipment and other process flow.

The quality of organic fertilizer produced by large-scale chicken manure processing organic fertilizer production line equipment: equipped with overload protection configuration, uniform and unobstructed, low noise, making its operation safer and more reliable. Using a large-diameter quencher, the particles are smoother, the hardness is more moderate, the molding rate reaches 95%, and the equipment wear rate is reduced. By using speed regulation feeding, the feeding amount is accurately controlled to meet the production needs of different materials and particle diameters. The particle composition is uniform, the shape is neat, the surface is smooth, and the particle density is high, making it easy to store and transport. It can process powdered feed with low moisture content, as well as fresh feed with high moisture content.

The granulation process and cost of a complete set of organic fertilizer equipment for pig manure processing

fertilizer granulator Dec 26, 2023

Organic fertilizers are made from human and animal manure, urban household waste, crop straw, agricultural and sideline products, and organic waste generated from food processing. They are mixed with multifunctional fermentation bacterial agents to quickly deodorize, decompose, and dehydrate, and then stirred and granulated to form organic fertilizers.

The complete set of organic fertilizer equipment for pig manure processing varies depending on the different equipment configurations of raw materials, and suitable plans can also be made based on investment budgets. The prices of complete sets of organic fertilizer equipment for different yields also vary. Firstly, it is necessary to consider the amount of organic fertilizer production that you want to invest in, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then select the appropriate production line configuration based on the expected investment.

Normally, standard round particles are selected according to the needs of the organic fertilizer market. Small organic fertilizer equipment includes mixers, crushers, organic fertilizer granulators, dryers, cooling machines, screening machines, coating machines, packaging machines, belt conveyors, induced draft fans, etc. If the production is large or the environmental requirements are high, additional equipment such as secondary cooling, secondary screening, and ink dust removal must be added.

The process flow of the organic fertilizer production line equipment for poultry and livestock manure is as follows: the organic fertilizer raw materials (animal manure, household waste, dead branches and leaves, biogas residue, waste bacterial strains, etc.) are fermented and enter the semi wet material crusher for crushing. Then, elements such as nitrogen, phosphorus, and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) are added to make the mineral elements meet the required standards. Then, a mixer is used for stirring, and the particles enter the granulation mechanism. After coming out, they are dried, Through the screening machine, qualified products are packaged, and unqualified products are returned to the granulator for granulation.

Organic fertilizer production line solves dust pollution and promotes environmental protection

fertilizer granulator Dec 26, 2023

Environmental protection organic fertilizer production line dust pollution is an important problem, need to take effective solutions. Here are some possible solutions:
1. Adopt new environmental protection organic fertilizer equipment: New environmental protection equipment can be used to reduce dust emissions in the production process and reduce pollution to the environment.
2. Strengthen management: Strengthen the management of the production process, which can reduce the generation and emission of dust. For example, regular maintenance and overhaul of the organic fertilizer production line can be carried out to detect and deal with problems in time to ensure the normal operation of the production line. At the same time, strict emission standards and management systems can be formulated to monitor and manage emissions to ensure that the production process meets environmental protection requirements.

3. Change the production process: Change the production process, you can use a more environmentally friendly production method, reduce the generation and emission of dust. 4. Establish a waste treatment system: The establishment of a waste treatment system can effectively treat and utilize the waste generated in the production process. The waste is classified, collected and treated, and the waste is converted into organic fertilizers and other resources to reduce environmental pollution.
The solution to the dust pollution in the production line of environmental protection organic fertilizer needs to start from many aspects, including the use of new environmental protection equipment, strengthening management, changing the production process and establishing waste treatment systems. These measures can effectively reduce dust emissions in the production process, protect the environment and promote sustainable development.