Application range of organic fertilizer crusher in npk fertilizer production line

The allowable moisture value of organic fertilizer crushing machine for biological fermentation organic fertilizer can reach 25-50%, which can shorten the production cycle of organic fertilizer and compound fertilizer and save cost. It is an indispensable equipment of fertilizer production line. The pulverizer can inject lubricating oil into the centralized lubrication system under normal operation without shutdown.


Application scope of organic fertilizer crusher equipment:
1. The equipment of organic fertilizer crusher is mainly applicable to withered branches and leaves, straw, sludge, biogas residue, chemical fertilizer, etc.
2. Treatment of dry and wet animal manure such as chicken manure, pig manure and cow manure after fermentation.
3. The dry block of sludge organic matter is crushed.
4. Crushing of the biogas residue from the biogas digester.
5. Crushing of municipal solid waste, and has a good grinding effect on glass, broken ceramics, bricks, etc. inside.
6. The crusher equipment adopts high-tech technology, which can be easily operated by only one person, which is not only safe and reliable, but also easy to maintain. The crushed compost is processed by an organic fertilizer granulator machine to become a high-quality fertilizer.

How to make organic fertilizer in sheep manure organic fertilizer equipment production line

Sheep dung can be used as fertilizer for crops and flowers. However, sheep dung can only be applied to farmland after it is fermented to obtain sheep dung organic fertilizer. Because sheep dung contains coliform, nematode and other bacteria and pests that are directly applied to farmland, which will lead to the spread of diseases and pests, crop disease, and also cause the phenomenon of burning roots and seedlings. Therefore, sheep dung needs to be fermented to be safer.

The fermentation process of sheep manure organic fertilizer: first, dry the cow manure to control its moisture content below 85%, and then add straw powder, the proportion of which is 7:3, so that the carbon ratio of raw material (cow manure) and auxiliary material (straw powder) is controlled at 23~28, and the water content is controlled at 52%~68%. Finally, add organic fertilizer fermentation and ripening agent.

After the raw materials, auxiliary materials and bacterial agents are mixed and stirred, they can be piled up for fermentation. The requirements for piling up are to pile the mixture on the fermentation ground into trapezoidal stacks with a width of 1.8 meters to 3 meters at the bottom, a width of 0.8 meters to 1 meters at the top, and a height of 1 meters to 1.5 meters. The spacing between the stacks is 0.5 meters. After stacking, the temperature will rise to more than 60 ℃ within 24~48 hours, and the stacking will start after maintaining the temperature for 48 hours. You can also build a fermentation tank 50 meters long and 4 meters wide, and build multiple tanks. The mixture shall be stacked and laid flat in the fermentation tank, and then the organic fertilizer equipment fermentation tipper shall be used for tipping, and the tipping depth can reach 0.7m-1m. Mechanically turn the pile evenly and thoroughly, and turn the low-layer special materials into the middle and upper part of the pile to fully decompose. After the first overturning, it will be overturned every day.

Sheep manure organic fertilizer is applied to farmland, which is rich in organic matter. This kind of biological fertilizer is needed for planting greenhouse vegetable crops. It not only has the advantages of good fertilizer efficiency, safe and convenient use, but also has the advantages of disease resistance, growth promotion, fertility and other advantages.

The farm uses organic fertilizer production line to realize the reuse of straw

As an inevitable product of agricultural production, crop straw is also a very valuable resource. A large number of crop straw is produced every year, but the utilization rate of straw is less than half. A large number of straws were burned on site, which not only caused serious environmental pollution and fire hazards, but also caused a huge waste of resources. Straw fertilizer production line solves the problem of waste reuse.

Straw organic fertilizer production line equipment:

1. Turning machine equipment

The trough tipper is suitable for the fermentation and stacking of livestock manure, domestic waste, biogas residue, biogas slurry, straw and other organic wastes. It is used in combination with the shift truck. It has the characteristics of high efficiency, strong durability and even turning, which can effectively mediate the fermentation problem of raw material pile.

2. Pulverizer equipment

Semi wet material crusher without screen, suitable for materials with certain humidity.

3. Horizontal mixer

The horizontal mixer has the advantages of high mixing degree and less residual quantity, which is characterized by fully mixing materials and using new rotor structure, which greatly reduces the residual materials.

4. Granulator equipment

The fertilizer granulator machine price is low, the pellet machine proced by our company is durable, precision manufacturing, which greatly improves the pelletizing rate.

5. Dryer equipment

The rotary drum dryer is mainly used for the production of compound fertilizer and organic fertilizer. It can dry fertilizers with certain humidity and particle size, and can also be used for drying other materials. The distribution and angle of the lifting plate of the machine are reasonable, and the performance is reliable. Therefore, it has the characteristics of high utilization rate of heat energy, uniform drying, less times of cleaning materials and convenient use and maintenance.

6. Screening equipment

This series of drum screens are commonly used equipment in the production of compound fertilizers. They are mainly used to separate finished products and returned materials, and can also achieve product classification. The granules made by the rotary drum granulator are screened to obtain qualified products.

7. Automatic packaging equipment

The packing scale produced by our company is a fast quantitative packaging unit integrating weighing, sewing, packaging and conveying, which has been favored by the majority of users for many years.

How to determine the project scale of organic fertilizer production line according to the output

Organic fertilizer production line is a good investment project for many people now, because organic fertilizer equipment is not only in line with the development trend of environmental protection, but also a kind of practical agricultural machinery. Fertilizer granulator manufacturers lead you to understand how to determine the project scale of fertilizer production line.

1. Determine the scale of fertilizer production line: for example, choose large, medium or small fertilizer equipment? How many tons per hour, or how many tons per hour, can be produced in a complete organic fertilizer production line. Consider the price of the equipment.
2. To determine the shape of particles means to choose which granulator: powder organic fertilizer does not need fertilizer granulation equipment, and drying and cooling and other follow-up treatment equipment, with less investment and simpler process technology of fertilizer production line. Cylindrical, flat round granular products to use flat die pellet mill, ring die pelleting machine. The standard spherical fertilizer is processed by rotary drum granulator, disc granulator and organic fertilizer granulator.

 

3. Determine the allocation level of organic fertilizer equipment: the price of organic fertilizer equipment is different, the amount of labor used is different, and the production level of organic fertilizer production line is also different.
4.Determine the environmental protection requirements: the places with low environmental protection requirements generally choose to reduce dust, and the investment of organic fertilizer equipment is small; in the places with high environmental protection requirements, heavy dust removal and ink dust removal are generally selected to meet the air emission quality standards.
If you don’t know the market well in the early stage, you can use small equipment, and then add equipment after expanding the scale of fertilizer production line in the later stage, so that the pressure of investors in the early stage is relatively small.

Organic fertilizer production line processes organic fertilizer instead of chemical fertilizer

Green agriculture will promote organic fertilizer production line to process chicken manure and replace chemical fertilizer with organic fertilizer

For chicken farmers, it is a headache to deal with dirty and smelly chicken dung, while for organic fertilizer production line processing plants, chicken dung is a treasure. After the chicken manure is fermented and processed by organic fertilizer equipment, it is processed into organic fertilizer, which has become a hot commodity for growers. Now the state strongly supports organic fertilizer agriculture. For some local subsidies, chicken manure organic fertilizer production equipment processing bio-organic fertilizer entrepreneurship is the dream of many farmers. Chicken dung has been regarded by industry experts as a high-quality organic fertilizer raw material.

Organic fertilizer tipping machine equipment ferments chicken manure:

1、 Prepare faeces for fermentation. Chicken dung contains a large number of bacillus, which is aerobic fermentation bacteria. If natural breeding is adopted, the heating time will be prolonged, so it can be considered to add fermentation bacteria or use reflux to accelerate the heating speed.

2、 Construction pile of chicken dung: the height of the prepared chicken dung should not be too short and the volume should not be too small while spreading the bacteria. Requirements: the pile height should be 1.5~3 meters, the width should be based on the type of dumper, and the length should take into account the fermentation cycle, plant size, local climate and other factors. The larger the pile, the higher the fermentation in winter, especially in cold areas.

3、 Adjust moisture. The moisture content of fermented chicken manure should be controlled at 40 ≤ 65%. Moisture judgment: hold a handful of pig dung tightly, and see the watermark instead of dripping with your fingers. It is appropriate to fall on the ground. Slow water fermentation and poor water ventilation will also cause “anaerobic bacteria” to work and produce odor. Therefore, the water content must be controlled.

4、 Starting temperature. The starting temperature should be above 5-15 ℃ (it can be operated in four seasons, and is not affected by the season, winter indoor or greenhouse fermentation), and the fermentation temperature should be controlled below 70-75 ℃.

5、 Mix and breathe. The fermentation of chicken manure should be good (consumption) oxygen fermentation. Therefore, oxygen supply measures should be increased in the operation process to make mixing, frequent rotation and ventilation appropriate, otherwise anaerobic fermentation and odor will occur, which will affect the effect of fertilizer.

6、 Fermentation is complete. Generally speaking, after 48 hours of chicken manure accumulation, the temperature rises to 50 ℃ and 60 ℃, and the temperature can reach 65 ℃ on the third day. It can be turned over once at this high temperature. Generally, after more than 20 days of fermentation, the temperature drops to a certain level, and then it can age.

Use professional organic fertilizer production line to produce fertilizer

The production of organic fertilizer still needs to be operated by professional organic fertilizer production line. The chicken manure without fermentation and ripening is used as organic fertilizer after drying, which will ferment and ripen in natural state, which may harm crops and is not conducive to crop growth. Chicken manure into organic fertilizer requires fermentation, ripening, granulation and drying process. After high temperature decomposition, it does not contain harmful bacteria and insect eggs, which avoids the disadvantages of farm manure, such as easy to burn seedlings, odor, and many diseases and insect pests.


Treatment mode of small organic fertilizer production line
First of all, the wheat straw is mechanically crushed by a pulverizer, then poured into the fermentation tank, mixed with water, added with sludge, and then added with chicken manure, sheep manure, rabbit manure, urea, etc. The raw material of organic fertilizer begins to ferment and decompose. After about 15 days of fermentation, the material is processed by the dumper, so that the straw can rot completely and release the fertility, which is absorbed by the sludge, and the fertility of other organic fertilizers is absorbed at the same time. Then the material is crushed by the semi wet material pulverizer and sent to the drum screening machine for screening. It can be used after 5 days of secondary fermentation. After crushing and screening, the materials can be granulated by rotary drum granulator or other granulating equipment, the appearance of particles is more beautiful and the granulation rate is higher.

 

The configuration of small organic fertilizer production line directly affects the benefit. Therefore, for organic fertilizer equipment, we can not blindly choose, to choose the appropriate configuration of organic fertilizer production line. Huaqiang fertilizer granulator machine price is low, and It has a good quality, which is the first choice for small organic fertilizer plants. The conveying equipment of organic fertilizer production line adopts belt conveyor and large angle belt conveyor, which not only ensures the smooth transportation system, but also protects the particles, reduces the height of the plant and reduces the infrastructure construction.

How to properly maintain the organic fertilizer granulator in chicken farms

 Chicken manure has high nutrient content. It is suitable to be made into high-quality organic fertilizer through fertilizer granulator and other equipment. And the fertilizer granulator machine price is low, strong capability and high cost performance. How to maintain chicken manure organic fertilizer granulator in winter?

1. Low temperature and low frequency of use may cause the lubricating oil to freeze and stay, which will affect the lubricating oil supply of the organic fertilizer granulator. Timely adding lubricating oil to this large-scale organic fertilizer granulator can maintain better use effect.
2. Due to the climate and environment, the transmission parts of the organic fertilizer granulator will start slowly or fail to start due to freezing, which requires that the workplace of the fertilizer production line or the organic fertilizer granulator itself need to have certain insulation measures. The raw materials used in the organic fertilizer granulator should also be antifreeze treated. The moisture content of organic fertilizer raw materials is too large, so anti freezing treatment is also very important for the winter use of organic fertilizer granulator.
3. After each work, it is necessary to check and maintain the organic fertilizer granulator. Other large-scale fertilizer equipment, such as roatry drum granulator, dryer and cooler, should be maintained on time. In winter, the main concern is the maintenance of the residual fertilizer, and the maintenance of the basic parts. And timely replace the failure parts of the organic fertilizer granulator, avoid the operation of the organic fertilizer granulator with disease, reduce the production and use costs caused by machine failure, and reasonable maintenance also needs to be completed on a regular basis to ensure the maintenance and attention of each component, so as to make the organic fertilizer granulator present better effect.

Organic fertilizer equipment produces organic fertilizer and develops ecological agriculture

To develop ecological agriculture and develop and produce pollution-free “organic food”, the fertilization technology in agricultural production must be reformed, that is, to apply fertilizer reasonably, to follow the development path of organic-inorganic combination application, and to vigorously develop organic fertilizer. Benefits of using organic fertilizer:

1、 Improve soil and improve soil fertility: after applying organic fertilizer into the soil, organic matter can effectively improve the physical and chemical conditions and biological characteristics of the soil, ripen the soil, enhance the ability of fertilizer conservation and supply and buffer capacity of the soil, and create good soil conditions for the growth of crops.

2、 Improve product quality and increase yield: organic fertilizer is rich in organic matter and various nutrient elements to provide nutrition for crops. After the decomposition of organic fertilizer, it can provide energy and nutrients for soil microbial activities, promote microbial activities, accelerate the decomposition of organic matter, and produce active substances that can promote the growth of crops and improve the quality of agricultural products.

3、 Improve the utilization rate of fertilizer: organic fertilizer contains a lot of nutrients and releases slowly. The organic acid produced by the decomposition of organic matter can also promote the dissolution of mineral nutrients in the soil, which is conducive to crop absorption and improve the utilization rate of fertilizer.

The organic fertilizer production line uses modern microbial technology, mainly livestock and poultry excrement, and bran, peanut shell powder, crop straw and other auxiliary materials as carriers. The bacteria and livestock and poultry excrement are fully mixed by mixing method, so that the microbial strains are connected to the livestock and poultry excrement, including dehydrator, fermentation turner, semi-wet material crusher, horizontal mixer, disc granulator, dryer, cooler, drum screening machine, film coating machine The bio-organic fertilizer produced by packaging equipment, belt conveyor and other equipment after a series of harmless treatment such as rapid heating, fermentation, decomposition and deodorization.

How to ferment and granulate manure with organic fertilizer crusher?

Granulation is the most important link in the organic fertilizer production line. If the organic fertilizer is made into granules, it must be a manure fermentation compost crusher, organic fertilizer granulator, mixer and other equipment. At present, there are several types of organic fertilizer granulation equipment on the market, including disc granulator, flat die granulator, rotary drum granulator, roller extrusion granulator, organic fertilizer granulator. The granulation is mainly based on several methods such as stirring granulation, extrusion granulation and spray drying granulation.

There are two steps in the process of organic fertilizer: pre fermentation and treatment part and deep processing granulation part. It needs fermentation compost turning machine, organic fertilizer crusher, drum screening machine, horizontal mixer, organic fertilizer granulator, rotary dryer, drum cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.
The function of organic fertilizer crusher is to pulverize the compost. It is helpful for granulation. There are still several advantages after crushing organic fertilizer with cow manure grinder and then making it into particle size and shape.
1.The first is to make the land easier to digest, so that organic fertilizer can be quickly integrated into the land.
2.The second is to make the nutrient distribution of organic fertilizer even.
3.The third is the convenience of transportation, so that we can directly put them into bags for transportation.
4.Fourth, the storage is convenient. We can put it in the warehouse after air drying, and we don’t have to worry about the deterioration or decay of organic fertilizer.

Fermentation and processing of organic fertilizer by cow manure organic fertilizer production line

The use of cow dung as fertilizer in the planting process is to provide the nutrients needed for crop growth. However, when using cow dung in the planting field, it should be noted that cow dung must be decomposed in the organic fertilizer fermentation tank before being used as organic fertilizer. When it is decomposed at high temperature, it will kill the insect eggs and bacterial viruses in the cow dung. In addition, cow dung can be reused after fermentation and decomposition to avoid burning the roots due to heat.

For the production line of cow manure organic fertilizer, it is recommended to adopt aerobic fermentation treatment. It can be fermented with fermenting agent, which is better for crops. Mix cow manure with straw, sawdust, mushroom residue, etc. in an appropriate proportion (dung accounts for 80-90%, other accounts for 10-20%). 1 ton of material (about 2.5 tons of fresh material) plus 1 kg of fertilizer starter, diluted by 1 kg of fertilizer starter plus 5 kg of rice bran (or bran, corn flour and other substitutes), and then evenly scattered into the material pile. Pay attention to proper oxygen supply and pile turnover during fermentation, and control the temperature at 55-65 ℃. The moisture content of fermentation materials should be controlled at 60~65%.

The method for adjusting the moisture content of materials in the cow manure organic fertilizer production line: the moisture content of fermented cow manure and other livestock and poultry manure should be controlled at 40~65%. Moisture judgment: Grasp a handful of cow dung tightly, see the watermark but do not drip on the finger seam, and it is appropriate to disperse immediately after landing. The fermentation is slow with less water, and the ventilation is poor with more water. Therefore, we must grasp the water content. If the moisture is too high, straw, sawdust, mushroom residue, dry earth powder, etc. can be added. The method to judge whether the moisture is suitable or not: grasp a handful of materials tightly, see the watermark on the finger joint but do not drip, and disperse immediately after landing. Generally, the whole fermentation process can complete the complete deodorization of materials, fermentation maturity, insecticidal sterilization, etc. in 5-7 days.

Technical start-up temperature of cow manure production organic fertilizer production line. The startup temperature should be above 15 ℃ (it can be operated in four seasons, not affected by the season, and try to ferment indoors or in the greenhouse in winter), and the fermentation temperature should be controlled below 70-75 ℃.

Mix well and ventilate. The production of organic fertilizer by cow dung fermentation requires good (consumption) oxygen fermentation. Therefore, the oxygen supply measures should be increased during the operation process, so as to achieve uniform mixing, frequent turnover and ventilation. Otherwise, it will lead to anaerobic fermentation and odor, affecting the fertilizer effect.

Fermentation is complete. Generally, after 48 hours of cow dung accumulation, the temperature rises to 50~60 ℃, and it can reach more than 65 ℃ on the third day. Under this high temperature, it can be overturned once. Generally, there will be two times of high temperature above 65 ℃ in the fermentation process. The fermentation can be completed after two times of overturning, and the fermentation can be completed within a normal week. The material is dark brown, and the temperature begins to drop to normal temperature, indicating that the fermentation is complete.