Process introduction of small cow manure organic fertilizer production line

fertilizer granulator Feb 2, 2023

There are many kinds of organic fertilizer products, among which bio organic fertilizer is a relatively high-grade fertilizer. The production process of bio organic fertilizer with livestock manure is slightly different from that of other fertilizers. The purpose of this process is to protect the microbial bacteria in the process of fertilizer production. The following is a brief description of the production process of this fertilizer with various raw materials.

Production technology of chicken manure organic fertilizer

The moisture content of chicken manure is high, and the processing flow of chicken manure fertilizer production line is applicable to other animal manure treatment. In the first stage of fermentation, excessive moisture content of the material used for fermentation is not feasible, which requires dehydration treatment. Chicken manure dehydrator can be used to dry and wet separation of solid feces, and then fermented and decomposed.

Production process of biogas residue organic fertilizer

Biogas residue is the residue remaining after the production of biogas from livestock and poultry manure, and is a good raw material for the production of microbial organic fertilizer. Although anaerobic fermentation has been carried out, in order to achieve complete harmlessness, it is best to continue to enter the tank for aerobic fermentation. The biogas residue extracted from the biogas digester has a high moisture content, which is the same as chicken manure. It needs to be dehydrated and then fermented.

The main link of organic fertilizer production line is the fermentation of organic fertilizer raw materials, and the subsequent processes are deep processing and commercialization. For example, the fermented materials can be made into powder organic fertilizer products, or can be processed into granular fertilizer products by rotary drum granulator. Different fertilizer products have different properties and use different fertilizer pelleting equipment. Fertilizer granulator machine price is low, and the effect of organic matter granulation is good. It is widely used in organic fertilizer granulation technology.

Microbial organic fertilizer products are added with microbial bacteria on the basis of ordinary organic fertilizers. Because these bacteria have a limit on the survival temperature, when producing granular biological fertilizers, in order to prevent them from being killed by high temperature in the dryer, Will use low temperature drying mode. Or adding bacteria in the coating machine stage, these are better solutions.

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How to process top dressing with organic fertilizer production line

fertilizer granulator Feb 2, 2023

Organic fertilizer is not only an ideal base fertilizer, but also as topdressing. It is the main fertilizer variety to provide nutrients during crop growth. Attention should be paid to the following matters when organic fertilizer is used as topdressing:

Early application

Organic fertilizer contains available nutrients, but the quantity is limited. It needs a certain process to release a large amount of slow-acting nutrients. Organic fertilizer should be used as topdressing a few days in advance.

Top application of high quality organic fertilizer

During the rapid growth of crops, a large amount of nutrients such as nitrogen and potassium are needed. Generally, the content of nitrogen and potassium nutrients in organic fertilizers is not high. In order to ensure the nutrient requirements of the rapid growth of crops, high-quality organic fertilizers with higher nitrogen and potassium nutrients should be selected . The rotary drum granulator mixes raw materials containing different nutrients of NPK with organic matter to make high-nutrient organic fertilizer.

Make reasonable distribution proportion of base fertilizer and topdressing fertilizer

When the soil temperature is low, the microbial activity is weak and the nutrient release of organic fertilizer is slow, so most of the applied amount can be used as base fertilizer. However, when the soil temperature is high, the microbial decomposition ability is strong. If the amount of base fertilizer is too much, the fertilizer will be decomposed by microorganism before planting, and the fertilizer effect will be released immediately after planting, which may cause the crop to grow too long. Therefore, in order to cultivate crops under high temperature conditions, the application amount of base fertilizer should be reduced and the amount of topdressing should be increased.

Proper amount of seedling

The nutrient requirement of crop seedlings is small, but the lack of nutrients can not form strong seedlings, which is not conducive to transplanting and future crop growth. Fully decomposed organic fertilizer, processed by organic fertilizer granulator machine, can release nutrients evenly and completely. It is an ideal fertilizer for seedling.

The organic fertilizer production line can directly turn fertilizer into treasure and produce organic fertilizer which has a lot of significance for agriculture. The pollution material is directly used as processing data. If the pollution source does not exist, these pollution problems are also dealt with.

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Use organic fertilizer production line to produce fertilizer and develop organic agriculture

fertilizer granulator Feb 2, 2023

In China, people’s living standards have been continuously improved, and the problem of food and clothing has been basically solved. High-yield and high-quality agricultural products and hygienic and healthy food have become the urgent needs of the current society and agricultural production.

China’s use of chemical fertilizer ranks first in the world, and the excessive use of chemical fertilizer leads to the decline of the quality of ecological factors in agricultural production. In China, the actual utilization rate of chemical fertilizer is less than 30%. The intensification of excessive use of chemical fertilizer leads to a large reduction of beneficial bacteria in the soil, a decline in soil quality, a reduction in self-purification ability, affecting the yield and quality of crops, endangering human health, and even the risk of environmental retaliation. Hazards of using fertilizer:

1、 Reduce crop productivity

As a result, the soil is hardened, the content of soil organic matter is reduced, the fertility is decreased, and the living space and quantity of beneficial microorganisms in the soil are reduced. The disease resistance, cold resistance, drought resistance and lodging resistance of crops are weakened, and the occurrence of diseases and insect pests is becoming more and more serious, leading to the decline of crop quality and yield.

2、 Aggravate environmental pollution. If too much fertilizer exceeds the soil’s retention capacity, it will flow into the surrounding water, resulting in agricultural water pollution, eutrophication of water body, algae breeding, and then damage the water environment. According to statistics, more than 10 million tons of nitrogen are lost out of farmland every year due to unreasonable fertilization in China, resulting in a direct economic loss of about 30 billion yuan. Excessive fertilizer will also seep into the shallow groundwater within 20 meters, making the nitrate content of groundwater increase.

3、 Waste a lot of scarce resources. If the wasted chemical fertilizer can be saved, the energy shortage in China will be alleviated. In 2004 alone, China’s fertilizer production consumed about 100 million tons of standard coal, more than 5% of the national energy consumption. In addition, China’s fertilizer production consumes more than 100 million tons of high-grade phosphate ore every year, and phosphate ore has been listed in the list of scarce resources by the Ministry of Land and Resources after 2010; Fertilizer production also consumes 72% of China’s sulfur resources.

The organic fertilizer production line uses modern microbial technology, mainly livestock and poultry excrement, and bran, peanut shell powder, crop straw and other auxiliary materials as carriers. The bacteria and livestock and poultry excrement are fully mixed by mixing method, so that the microbial bacteria are connected to the livestock and poultry excrement, including dehydrator, fermentation turner, semi-wet material crusher, horizontal mixer, granulator, dryer, cooler, drum screening machine, film coating machine The bio-organic fertilizer produced by packaging equipment, belt conveyor and other equipment after a series of harmless treatment such as rapid heating, fermentation, decomposition and deodorization.

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Working process of circular granulator in organic fertilizer production line

fertilizer granulator Feb 2, 2023

The equipment used in organic fertilizer production line for polishing round particles is called organic fertilizer particle polishing machine. The organic fertilizer granule polishing machine is a new type of ball shaping equipment which is improved on the basis of the traditional granulation. The new round throwing machine realizes continuous feeding and discharging, and improves production efficiency.

The columnar granular materials rotate with the shaping disc under the action of friction force. The shaping cylinder is fixed. In this way, the columnar materials in the shaping cylinder rotate in a twist like manner along the edge of the shaping disc and the wall of the shaping cylinder under the action of centrifugal force. When the continuous feeding reaches the first stage of the whole plate, the discharging height of the discharging port automatically enters into the next stage shaping plate.

The material coming out of the primary shaping disc has changed from columnar to irregular round granular. After the same movement of the lower-level plastic plate, after coming out of the multi-level plastic plate, it becomes a uniform and bright round granular organic fertilizer (higher moisture content). Then transport to the next drying section. The ball shaping machine is used in the production of organic fertilizer. The particles produced by rotary drum granulator and disc granulator are spherical and do not need to be rounded.

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Price of sheep manure organic fertilizer granulator

fertilizer granulator Feb 2, 2023

The output specifications are different, and the fertilizer granulator machine price is different. Our sheep manure organic fertilizer granulating equipment is used to granulate various organic substances after fermentation. The raw materials do not need to be crushed and dried before granulation. Processed spherical particles can save a lot of energy and break through the conventional organic granulation process.

Characteristics of organic fertilizer granulator for sheep manure

1. The organic matter after fermentation does not need to be dried, and the moisture content of raw material can be in the range of 20-40%.

2. The particles produced are spherical.

3. With high content of organic matter, granulation of pure organic matter can be realized.

4. Due to the fact that organic particles can be inlaid with each other under a certain force, no binder is needed in granulation.

5. The granules are solid and can be screened after granulation, which reduces the drying energy consumption of the fertilizer production line.

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Fermentation and processing of organic fertilizer by cow manure organic fertilizer production line

fertilizer granulator Feb 2, 2023

The use of cow dung as fertilizer in the planting process is to provide the nutrients needed for crop growth. However, when using cow dung in the planting field, it should be noted that cow dung must be decomposed in the organic fertilizer fermentation tank before being used as organic fertilizer. When it is decomposed at high temperature, it will kill the insect eggs and bacterial viruses in the cow dung. In addition, cow dung can be reused after fermentation and decomposition to avoid burning the roots due to heat.

For the production line of cow manure organic fertilizer, it is recommended to adopt aerobic fermentation treatment. It can be fermented with fermenting agent, which is better for crops. Mix cow manure with straw, sawdust, mushroom residue, etc. in an appropriate proportion (dung accounts for 80-90%, other accounts for 10-20%). 1 ton of material (about 2.5 tons of fresh material) plus 1 kg of fertilizer starter, diluted by 1 kg of fertilizer starter plus 5 kg of rice bran (or bran, corn flour and other substitutes), and then evenly scattered into the material pile. Pay attention to proper oxygen supply and pile turnover during fermentation, and control the temperature at 55-65 ℃. The moisture content of fermentation materials should be controlled at 60~65%.

The method for adjusting the moisture content of materials in the cow manure organic fertilizer production line: the moisture content of fermented cow manure and other livestock and poultry manure should be controlled at 40~65%. Moisture judgment: Grasp a handful of cow dung tightly, see the watermark but do not drip on the finger seam, and it is appropriate to disperse immediately after landing. The fermentation is slow with less water, and the ventilation is poor with more water. Therefore, we must grasp the water content. If the moisture is too high, straw, sawdust, mushroom residue, dry earth powder, etc. can be added. The method to judge whether the moisture is suitable or not: grasp a handful of materials tightly, see the watermark on the finger joint but do not drip, and disperse immediately after landing. Generally, the whole fermentation process can complete the complete deodorization of materials, fermentation maturity, insecticidal sterilization, etc. in 5-7 days.

Technical start-up temperature of cow manure production organic fertilizer production line. The startup temperature should be above 15 ℃ (it can be operated in four seasons, not affected by the season, and try to ferment indoors or in the greenhouse in winter), and the fermentation temperature should be controlled below 70-75 ℃.

Mix well and ventilate. The production of organic fertilizer by cow dung fermentation requires good (consumption) oxygen fermentation. Therefore, the oxygen supply measures should be increased during the operation process, so as to achieve uniform mixing, frequent turnover and ventilation. Otherwise, it will lead to anaerobic fermentation and odor, affecting the fertilizer effect.

Fermentation is complete. Generally, after 48 hours of cow dung accumulation, the temperature rises to 50~60 ℃, and it can reach more than 65 ℃ on the third day. Under this high temperature, it can be overturned once. Generally, there will be two times of high temperature above 65 ℃ in the fermentation process. The fermentation can be completed after two times of overturning, and the fermentation can be completed within a normal week. The material is dark brown, and the temperature begins to drop to normal temperature, indicating that the fermentation is complete.

The fermentation quality of organic fertilizer production equipment is directly related to the quality of organic fertilizer production equipment. The production line of organic fertilizer production equipment can help you improve fermentation quality and yield. Compost fermentation uses the oxidative decomposition ability of natural microorganisms to controllably promote the biochemical degradation of degradable organic matter in materials under certain temperature, humidity and pH value to form stable humus. The process can effectively treat organic matter in materials and kill pathogenic bacteria and other harmful substances.

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Automatic feeding silo of organic fertilizer production line can improve the feeding efficiency

fertilizer granulator Feb 2, 2023

With the modernization of breeding plants, the treatment of livestock manure is becoming more and more diversified. Manure is treated by fertilizer production line in industrialization, and the manure is directly used as high-quality organic fertilizer after professional treatment. Fertilizer granulator, compost turner and other equipment ferment livestock manure into organic fertilizer, which not only protects the environment, but also improves the soil, increases soil fertility, increases crop yield, reduces the amount of chemical fertilizer, and achieves multiple effects with one stroke.

The automatic feeding bin is the pre-treatment equipment in the organic fertilizer production line. The machine is mainly used to shovel materials into the feeding bin by forklift silo, which can save manpower, reduce labor intensity and improve work efficiency. The mixing shaft of the silo will transfer the materials into the lower conveyor belt, and then the materials will be evenly transported to the granulation equipment or crushing equipment by the conveyor. On the one hand, human beings can be freed from the monotonous and complicated physical labor. On the other hand, only the realization of industrial full-automatic production is the solution to improve the production efficiency.

Automatic feeding silo of organic fertilizer production line

One of the key technologies to improve production efficiency in the machining process is to realize the function of automatic loading and unloading, and the automatic loading and unloading device must meet the process of automatically operating or controlling according to the prescribed procedures or instructions without human intervention. Its goal is “stable, accurate and fast”, which means that the automatic loading and unloading device must meet the precise positional relationship between the processed parts in the loading and unloading device and the loading and unloading manipulators, so as to ensure the loading and unloading of the manipulators. Accurate and fast unloading.

After being transported by the loading car, the raw materials are further granulated by the rotary drum granulator, and finally dried and cooled. After screening, the high-quality organic fertilizer is obtained

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How to properly maintain the organic fertilizer granulator

fertilizer granulator Feb 2, 2023

The granulator in the organic fertilizer production line needs maintenance after being used for a period of time. Do you know how to maintain the organic fertilizer processing equipment such as rotary drum granulator? The fertilizer production line needs maintenance, otherwise it may damage the machine if it is used for too long. Organic fertilizer equipment manufacturers will tell you how to maintain it.

Do a good job in the commissioning and commissioning of new engine and overhaul engine. According to the manufacturer’s technical requirements and commissioning specifications, the mill runs well. Through the test and adjustment, the smooth and hard bearing surface and suitable fit clearance are obtained, which provides a good foundation condition for the load. Service life of bearings and supporting parts. After debugging, necessary technical maintenance should be carried out according to the technical status of the machine.

Use qualified oil and water. The fuel and lubricating oil used in tractors and engines must meet the specified quality standards, and the appropriate oil brand should be selected according to the season, region and engine speed range. Soft water with low calcium and magnesium content should be used as cooling water. A simple way to soften hard water is to boil and precipitate. In general production practice, the scale in the cooling system of organic fertilizer processing equipment must be cleaned every 1000 hours to improve the heat dissipation performance of the engine.

Make sure the cylinder and oil pressure are normal. The normal water temperature should be between 80 and 90%. Because of the low water temperature, it is difficult to start, the fuel can not be completely burned, the engine power is reduced and the carbon deposition is increased.

If the water temperature is too high, some parts are easy to expand and deform, and even the cylinder liner and piston are stuck and the bearing bush is burnt out, which makes the lubricating oil thinner, the bearing film strength is low, the wear is fast, and the ventilation and redness of fresh air may be reduced

Low oil pressure means insufficient oil supply, unreliable lubrication, accelerated wear and even tile burning accidents. If the water temperature and oil pressure of organic fertilizer equipment are abnormal, they should be eliminated timely according to relevant reasons.

Correct operation. In order to operate the fertilizer granulator correctly, do not overload or overspeed for a long time, and ensure stable operation and slow rotation at low speed.

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The chicken farm can build an organic fertilizer production line to increase income

fertilizer granulator Feb 2, 2023

hicken dung can be used as organic fertilizer in three ways: directly as organic fertilizer after drying, or as raw material for organic-inorganic compound fertilizer production. It can be fermented by compost, or it can be fermented by biogas and then mixed with other organic materials for compost fermentation, and then directly used as organic fertilizer or as raw materials for other organic fertilizers.

The chicken manureorganic fertilizer equipmentdoes not contain any chemical components. Due to the poor digestion ability of the chicken, only 25% of the nutrient components can be consumed, while the other 75% of the nutrient components in the feed are discharged with the manure, so that the dry product contains nitrogen, phosphorus, potassium, organic matter, amino acid, protein and other components.
The main substance in chicken manure is organic matter, which increases the content of organic matter in soil. Organic matter can improve soil physical, chemical and biological properties, ripen the soil, and improve soil fertility. The proverbs of “the ground depends on dung, and the seedlings depend on dung” in rural areas of China, to a large extent, reflect the role of chicken manure in improving soil.
Chicken manure not only increases many organic colloids, but also decomposes and converts many organic substances into organic colloids through the action of microorganisms, which greatly increases the adsorption surface of the soil, and produces a lot of sticky substances, making the soil particles cemented into stable aggregate structure, improving the performance of soil water conservation, fertilizer conservation and air permeability, as well as the ability to regulate soil temperature.
Chicken manure can also make the microorganisms in the soil multiply, especially many beneficial microorganisms, such as nitrogen-fixing bacteria, ammonifying bacteria, cellulose decomposing bacteria, nitrifying bacteria, etc. There are various active enzymes secreted by the digestive tract of animals and various enzymes produced by microorganisms in chicken dung. After these substances are applied to the soil, the enzyme activity of the soil can be greatly improved.

The reason that many organisations will build a complete organic production plant is caused by the sheer number of manure that they could collect in the animals on their own property. You can find farms who have hundreds and hundreds of chickens, and similar amounts of cows, all of which are producing waste materials daily. Rather than letting this simply enter in the ground through natural decomposition and percolation processes, you are able to collect it, process it, and store it for future use. This is certainly all done inside of that plant that will possess the machinery necessary to do these kinds of conversions.

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Several methods of processing fertilizer in chicken manure organic fertilizer production line

fertilizer granulator Feb 2, 2023

Chicken manure should be treated by organic fertilizer production line before use, in order to better play the role of nutrition. There are many ways to treat chicken manure. Here are several ways to treat chicken manure organic fertilizer.

Treatment of chicken manure

1.Use a dryer to dry chicken manure.

2. In traditional fermentation (open air), it usually takes 1-3 months to reach maturity. The odor around it is bad, and there are a lot of mosquitoes and flies breeding around it. The environmental pollution is very serious.

3. Fertilizer production lines make organic fertilizer or feed. Using professional organic fertilizer equipment to treat chicken manure, adding specific microbial flora during fermentation can effectively promote the degradation of organic matter, accelerate the rate of chicken manure decomposition, and help to eliminate odorous substances and reduce environmental pollution.

Benefits of chicken manure treatment in organic fertilizer production line

We have many years of experience in manufacturing organic fertilizer production line, producing rotary drum granulator, disc granulator machine, flat die pelleting machine, organic fertilizer granulator, etc. Bacteria, filamentous fungi, yeasts and actinomycetes play a key role in the microbial agents for chicken manure fermentation, including cellulose decomposing bacteria, protein decomposing bacteria, yeasts, photosynthetic bacteria, lactic acid bacteria, Deodorizing Bacteria and other beneficial microorganisms. The metabolites produced in the growth of these bacterial communities are used for each other. In the process of composting and fermentation of chicken manure, the complex and stable micro ecosystem composed of microbial flora and chicken manure can quickly make chicken manure fermented into fertilizer or feed. Using organic fertilizer granulator machine to process the rotten chicken manure again can greatly improve the fertilizer efficiency.