Organic fertilizer equipment needs to produce high-quality organic fertilizers

fertilizer granulator Jan 26, 2024

 In order to produce high-quality fertilizer, organic fertilizer equipment needs to master certain skills. Because these tips are often the way to solve fertilizer problems. So in the actual process of organic fertilizer production line, how should we produce high-quality fertilizer? In the process of making organic fertilizer, special attention should be paid to temperature and moisture. Water control is very important, if the water control is not good, you can not make organic fertilizer. From a professional point of view, the humidity of 65% is best. In addition to moisture, temperature is also very important. In general, the temperature is controlled at 60 degrees is the best, the raw material fermentation at this temperature for a week, the raw material will produce organic fertilizer under the decomposition of specific substances. Secondly, air and pH are also related to the quality of organic fertilizers. If the air circulation is good, it is very helpful for organic fertilizer reproduction and activity.

The organic fertilizer produced in this way is not only of high yield, but also of excellent quality. As for pH, it is generally in a slightly alkaline environment, and this factor is very well controlled. The relevant knowledge of organic fertilizer is introduced here, and I hope it can be helpful to you. Organic fertilizer can not only provide comprehensive nutrition for crops, but also has long fertilizer efficiency, can increase and renew soil organic matter, promote microbial reproduction, improve soil physical and chemical properties and biological activity, and is the main nutrient for green food production.
The process flow of harmless treatment of chicken manure for organic fertilizer production equipment: After the fermentation of organic fertilizer raw materials is completed, they enter the organic fertilizer crusher and are crushed into powder. The powder enters the organic fertilizer mixer and auxiliary materials are added for stirring. After stirring evenly, it enters the organic fertilizer granulator to make particles. The particles are then dried in the dryer to reduce the moisture content of the particles to 10-20%, and then cooled in the cooling machine, After the cooling is completed, it enters the screening machine for screening. The unqualified products screened out are re fed into the crusher for crushing using a return belt conveyor. The finished products screened out can be directly packaged.

The Development Prospects of Organic Fertilizer Granulators in Farms and Agriculture

fertilizer granulator Jan 26, 2024

For the topic of the recycling development of livestock and poultry manure, organic fertilizer equipment can be said to be the best equipment available now, because organic fertilizer equipment can effectively treat livestock and poultry manure into organic fertilizer in the current market, achieving the goal of recycling and not wasting resources. Moreover, we all know that livestock and poultry manure causes significant environmental and air pollution, So the organic fertilizer equipment that can handle livestock and poultry manure has been widely recognized by people. The country is also vigorously promoting the use of organic fertilizers, and organic fertilizer equipment can precisely turn livestock and poultry manure into organic fertilizer, which also proves that the future market prospects for organic fertilizer equipment are very broad.

From the perspective of the global renewable clean energy pattern, the use of organic fertilizer after processing by organic fertilizer granulator has many benefits. At present, biomass, wind, hydro and solar energy are the most important sectors in the field of renewable energy. Compared with other energy sources, biomass energy with agricultural waste as the main raw material is less affected by the seasons, climate, weather and other environment, and has irreplaceable advantages. Organic fertilizer granulator is the latest scientific and technological product developed by Agricultural Machinery Research Institute after many years of fertilizer processing equipment design and production experience, and has obtained the national utility model patent.
It is used for granulation of various organic matter after fermentation, breaking through the conventional organic fertilizer equipment granulation process, without drying and crushing raw materials before granulation, direct ingredients can be processed into spherical particles, which can save a lot of energy. The press roller of organic fertilizer granulator adopts inclined wheel. And the two ends are consistent with the inner and outer ring line speed of the die disk, there is no dislocation friction between the wheel and the die, which reduces the resistance, reduces the kinetic energy loss, and extends the service life of the die, which is a major difference with similar compression molding equipment. The roller is set evenly, the operation is stable, the service life is long, is the current organic fertilizer production line market more popular fertilizer granulation equipment.

Equipment characteristics of small-scale livestock and poultry manure organic fertilizer production line

fertilizer granulator Jan 26, 2024

Livestock and poultry manure includes chicken manure, pig manure, cow manure, sheep manure, horse manure, duck manure, rabbit manure, pigeon manure and other livestock and poultry manure, as well as straw decomposed organic fertilizer. These livestock and poultry manure and straw are pure organic fertilizers when they are not processed or fermented in any way. Agricultural manure and livestock manure are not decomposed or fermented, and are directly used on crops, which can cause soil hypoxia, disease and pest breeding, and slow fertilizer efficiency The problems of fermentation, seedling burning, and harmful gas damage seriously affect crop growth and harvest. Chicken manure ferments organic fertilizer, and the main substance in chicken manure is organic matter. Applying chicken manure increases the organic matter content in the soil, which can improve the physical, chemical, and biological properties of the soil, mature the soil, and enhance soil fertility. Therefore, fermented manure organic fertilizer is increasingly becoming a new trend in agricultural development.

The characteristics of the small-scale livestock and poultry manure organic fertilizer equipment production line are:

1. Applicability and wide range of raw materials: suitable for direct granulation of fermented animal manure, sugar factory filter sludge, urban sludge, papermaking sludge, distiller’s grains, straw, peat and other coarse fiber organic waste with a moisture content of about 30%. It can produce pure organic fertilizer, organic inorganic fertilizer, and bio organic fertilizer with spherical particles.

2. High ball forming rate and microbial survival rate: The new process can achieve a ball forming rate of over 90-95%, and the low-temperature and high air drying technology can achieve a microbial survival rate of over 90%.

3. The production line of animal manure organic fertilizer equipment has a short process flow and low operating cost. The organic raw materials used in this process do not require pre treatment such as drying and crushing, and the process flow is short and the operating cost is low (if traditional granulation processes such as disc or drum are used, the organic raw materials with a moisture content of about 30% after fermentation need to be dried to below 13% and crushed to above 80 mesh, and the amount of organic materials added cannot exceed 30%).

The organic fertilizer granulator is an important equipment in the organic fertilizer production line

fertilizer granulator Jan 26, 2024

 The existence of organic fertilizer granulator is extremely important. We need to know that the shape of the fertilizer determines how long the fertility will last. Compared with pellets, powdered fertilizer can not withstand the wash of rain, even in a dry environment, fertility will be quickly released, and granular fertilizer into the soil, do not worry about rain and decomposition is slow, so that plants can absorb nutrients in a long-term stability. The organic matter content of microorganisms in organic fertilizers is higher, which can balance the pH of soil, promote the ventilation of plant roots, and facilitate better growth. At the same time, organic fertilizer fermentation is non-toxic, will not pollute the surrounding environment, and is more natural and environmental protection.

The use of organic fertilizer granulation equipment processing granulation, not only saves the cost of processing organic raw materials, but also saves part of the cost of purchasing fertilizer, and is conducive to environmental protection, can be said to kill three birds with one stone! Organic fertilizer equipment makes crop straw and waste into green pollution-free ecological feed for livestock breeding; Livestock and poultry manure, urban and rural household waste and other waste can be quickly transformed into efficient bio-organic fertilizer into green planting through fermentation compost turning machine and granulation machine. It is a two-way combination of agriculture and aquaculture to achieve a virtuous cycle of breeding.
The small disc granulator adopts an overall circular arc structure, with a granulation rate of over 93; The granulation plate is equipped with three discharge ports, which facilitate intermittent production operations, greatly reducing labor intensity and improving labor efficiency; The reducer and motor are driven by flexible belts, ensuring smooth starting, reducing impact force, and improving equipment service life; The bottom of the disc granulation disc is reinforced with multiple radiating steel plates, which are sturdy and durable, and will never deform; The thickened, weighted, and sturdy base design eliminates the need for anchor bolts for stable operation.

organic-fertilizer-granulators-are-widely-used-for-pelletizing-various-types-of-fertilizers

fertilizer granulator Jan 26, 2024

Organic fertilizer granulator is an important machine for the production of organic fertilizer, which plays a very important role in the organic fertilizer production industry. In our normal production activities, there are many ways to make organic fertilizer granulators. To help you better understand the process of organic fertilizer granulation, let’s explain the main granulation methods of organic fertilizer granulation.
The organic fertilizer granulator uses pressure to agglomerate solid materials, and then extrudes the materials through two counter rotating rollers, which are driven by eccentric sleeves or hydraulic systems. When extruding solid materials, first remove the air between the powder particles to rearrange the particles, thus eliminating the gap between the materials.

Organic fertilizer granulator can be divided into disc granulator, ball granulator, horizontal granulator, rotary drum granulator, flat die granulator. The working principle of the organic fertilizer granulator is to crush and compress organic fertilizers, such as corn straw, wheat straw, straw and other plant stalks, as well as plant fruit shells such as straw and peanut shells, and finally form organic fertilizer particles that are conducive to preservation and use. For organic manure raw material animal manure and urine, pile retting fertilizer, green fertilizer, sea fertilizer, cake fertilizer, grass char, soil fertilizer, microorganism and other urban domestic waste organic fermentation fertilizer granulation specific, the particles are pellet. Organic fertilizer granulator qualified granulation rate of more than 80-90%, adapt to a variety of different formulations, the compressive strength of organic fertilizer is higher than the disk and drum, the large ball rate is less than 15%, the particle size uniformity can be adjusted according to user requirements through the organic fertilizer granulator stepless speed regulation function. Organic fertilizer granulator is the most widely used fertilizer granulation equipment, advanced technology, uniform granulation, the production of organic fertilizer particles, non-toxic, tasteless, pollution-free, is the best fertilizer to replace fertilizer, organic fertilizer factory, feed factory, agricultural and animal husbandry plant, sewage treatment plant, township, town, village, farmers entrepreneurial ideal choice. Coupled with low price, good quality, small investment, quick effect, is a good project to start a business and get rich.

Equipment price and layout of pig manure bio organic fertilizer production line

fertilizer granulator Jan 26, 2024

Pig manure bio organic fertilizer equipment is made from fresh pig manure and chicken manure as raw materials, which undergo a series of processing treatments to produce natural organic fertilizers. The pig manure bio organic fertilizer equipment requires two steps to process commercial organic fertilizers: the pre fermentation and treatment part and the deep processing and granulation part. The supporting equipment for pig manure bio organic fertilizer requires equipment such as fermentation turner, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator, rotary dryer, cooling machine, screening machine, coating machine, packaging machine, conveyor, etc.

The layout of pig manure bio organic fertilizer equipment mainly considers the following factors:

1. The organic fertilizer factory cannot be too far away from the breeding plant. The chicken manure, pig manure, cow manure, duck manure and other livestock and poultry manure from breeding plants are large in volume and high in moisture content, making it difficult to transport. If they are too far away, the transportation cost for organic fertilizer plants will be too high.

2. The distance from the breeding factory should not be too close. Cannot be upwind of the breeding plant, otherwise it is easy to spread diseases and bring difficulties to the epidemic prevention of the breeding plant.

3. Stay away from residential and work areas. Organic fertilizer plants will produce foul odors during production, which cannot be found in residential and working areas, nor can they stand out in these areas.

Organic fertilizer equipment has different equipment configurations based on different raw materials, and suitable plans can also be made according to investment budgets. The prices of organic fertilizer production machines vary with different yields. It is recommended that customers consider the investment amount for organic fertilizer production before making an inquiry, and then inform the manufacturer of the raw materials used for processing and production. This way, suitable production line configurations can be selected based on the budget.

Organic fertilizer production lines have become a development trend in the agricultural industry

fertilizer granulator Jan 26, 2024

 Many of the resources of the waste generated by residents’ life every day can be used and become organic fertilizer raw materials after secondary processing. The market position and bright development prospect of organic fertilizer production line are foreseeable. Automatic organic fertilizer equipment can work completely on its own without assistance, and has a high accuracy, avoiding the waste of resources, improving the qualified rate of goods, and saving many unnecessary economic expenses for enterprises. It can not only save costs for enterprises, but also create greater economic benefits for enterprises, higher production, so that goods can enter the market at the fastest speed and in the best period, and obtain the highest market sales.

Diversified organic fertilizer production lines in the limited market, it is inevitable to give something, some technology is backward, smaller manufacturers will kick out of the market, forced to close down. Therefore, in order to always have a larger application group, it is necessary to do a good job of communication with customers, do a good job of market research, and ultimately make the organic fertilizer production line better meet the needs of the public. Organic fertilizer is the same, in the past farmers are their own accumulation of organic fertilizer directly used, and now the improvement of living standards, high-tech organic fertilizer production lines are also used in the large-scale production of organic fertilizer. Organic fertilizer equipment makes life and production more convenient. Their use is different, organic fertilizer production lines to pursue the highest technology, so that it is more reused by the market, never out of date.
The organic fertilizer produced by the livestock manure organic fertilizer production line has complete nutritional elements, which can improve soil and improve soil compaction caused by the use of fertilizers. Improve soil physical and chemical properties, enhance soil water retention, fertilizer retention, and fertilizer supply capabilities. The beneficial microorganisms in the organic fertilizer production equipment of livestock and poultry manure enter the soil and form a symbiotic and proliferative relationship with the microorganisms in the soil, inhibiting the growth of harmful bacteria and transforming them into beneficial bacteria. They interact and promote each other, playing a synergistic role in the population. During the growth and reproduction process, beneficial bacteria produce a large amount of metabolic products, promoting the decomposition and transformation of organic matter, and can directly or indirectly provide various nutrients and stimulating substances for crops, Promote and regulate crop growth.

Organic fertilizer production equipment meets the needs of green agricultural development

fertilizer granulator Jan 26, 2024

As a series of problems such as resources and environment challenge human survival and development, organic fertilizer has once again become a research hotspot, and people begin to understand organic fertilizer from a higher level. Organic fertilizer is one of the important fertilizer varieties, which will play an increasingly important role in the sustainable development of agriculture. Its industrialized and commercialized production is a good way to overcome many shortcomings of traditional organic fertilizer. The advantage of commercial organic fertilizer lies in that it can develop its strengths and circumvent its weaknesses, take advantages of its advantages and make up for its deficiencies, and has a good effect on increasing production and income. It is deeply welcomed by farmers. Moreover, it is rich in raw materials, and the scientific and technological content of products is constantly improving. It is more and more welcomed by farmers in agricultural production, and plays a great role in the production and application of organic food.

In order to comply with the requirements of “accelerating the construction of resource-saving and environment-friendly society” in China, organic fertilizer equipment manufacturers combine agricultural production requirements and agricultural production environment to produce and manufacture efficient and energy-saving organic fertilizer production equipment, which can well ensure the production safety of organic fertilizer and protect the ecological environment. The production of organic fertilizer in China has begun to take shape, the market of organic fertilizer production line awareness is getting higher and higher, the sense of identity of organic fertilizer is also significantly improved, the development of organic fertilizer is urgent, the majority of farmers need to use organic fertilizer to enhance the market competitiveness of agricultural products, green and healthy agricultural products can bring more good benefits. Organic fertilizer production equipment is indispensable in the production of organic fertilizer, now the international attention to the production of organic fertilizer, the policy will also give preferential treatment, the market share of organic fertilizer continues to increase, but also shows that China’s development of green pollution-free agricultural products in the gradual realization of the plan, organic fertilizer production equipment in this link is indispensable.

Granulation process and equipment configuration of compound fertilizer production equipment

fertilizer granulator Jan 26, 2024

Compound fertilizer refers to a type of compound fertilizer that is made solely by chemical methods and contains at least two of the three nutrients: nitrogen, phosphorus, and potassium. Compound fertilizer has the advantages of high nutrient content, low side components, and good physical properties. It plays a very important role in balanced fertilization, improving fertilizer utilization efficiency, and promoting high and stable crop yields. But it also has some drawbacks, such as its nutrient ratio is always fixed, and the types, quantities, and proportions of nutrients required by different soils and crops are diverse.

The equipment configuration for compound fertilizer production varies according to the different raw materials, and suitable plans can also be made based on investment budgets. The prices of compound fertilizer production equipment vary with different yields. Firstly, it is important to consider the desired investment in the production of compound fertilizers, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then select the appropriate compound fertilizer production equipment configuration based on the expected investment.

The compound fertilizer production equipment is completed by closely combining multiple processes. Each process has strict indicator control, and none of them are indispensable. Firstly, technical personnel develop corresponding fertilizer production formulas based on market needs or customer demands combined with the market conditions of raw materials, and refine them into the amount of raw material input.

The process of compound fertilizer production equipment consists of multiple processes: raw material measurement, raw material crushing, granulation, drying, cooling, screening, coating, and packaging. The production line has always adhered to the principles of “fluidity, safety, operability, and aesthetics” in its design, achieving linear integration of mechanical and electrical systems throughout the entire production line, and will have considerable advancement for a considerable period of time in the future. Meanwhile, we can also adjust the process flow according to specific circumstances and requirements.

How to improve the revenue of farms and breeding farms with organic fertilizer granulators

fertilizer granulator Jan 26, 2024

 After the painful suffering and trek of homogenization, the organic fertilizer granulator industry has ushered in a new era, that is, the era of differentiated competition. First, the standards of new fertilizers have been introduced, and the standards of slow and controlled release fertilizers are the most representative; Second, production enterprises and distributors have invested more energy in promoting organic fertilizer production lines, and the profits are relatively rich; Third, the negative confirmation, fake and shoddy products on the market perception is also quite keen, in the past year, in the name of a variety of new high-tech fertilizers to infringe on the interests of consumers occurred. Nowadays, the differentiated publicity is very loud: you say that your product is slow release, my product is controllable; You said your product had polypeptides in it, and mine had borzin; You said that your product is obviously drought-resistant, and mine can avoid deep ploughing; You said your products can strengthen seedlings, my products can promote roots; You say your product contains organic matter, and mine contains biological bacteria… When the dazzling array of fertilizer products with different functions continue to innovate, on the one hand, we are pleased to promote the industry of organic fertilizer equipment scientific and technological innovation, but also wondering whether the organic fertilizer granulator industry has entered a new cycle.

Working principle of pig manure organic compound fertilizer granulator:Various dry powder materials are added from the top of the equipment, subjected to degassing, spiral pre compression, and transported to the curved grooves of two rollers. The two rollers rotate at equal speed and in reverse direction, biting the materials into the grooves and forcing compression. The pressure the materials bear gradually decreases after passing through the compression zone, and their surface tension and gravity cause them to naturally come out. They enter the crusher and granulator for crushing and trimming, and then enter the vibrating screen for screening, Qualified products are sent to the finished product warehouse or directly packaged through a conveyor, and the powder screened materials are sent back to the raw material warehouse for secondary rolling through a feeding device. The size of the extrusion pressure can be adjusted by the hydraulic system according to the particle strength needs. By changing the groove form of the roller surface, materials such as flakes, strips, olives, and flat balls can be obtained.