Cost analysis of medium-sized organic fertilizer production line with an annual output of 10000 tons

fertilizer granulator Jun 7, 2025

The equipment required for the annual output of 30000 tons of organic fertilizer production line generally include: 1. Forklift — – 2. Compost turning machine — – 3. Quantitative feeding vibrating bin — – 4. Crusher — – 5. Common screening machine — – 6. Belt conveyor — – 7. Electronic dynamic batching bin (optional) —- – 8. Mixing mixer — – 9. Granulator — – 10. Roller dryer — – 11. Roller cooler — – 12. Shotcrete coating machine (optional) —- – 13. Automatic mixing machine Quantitative packaging machine

Organic fertilizer production line is mainly to ferment and decompose organic wastes (animal manure, garbage sludge, straw, straw, corn straw, cassava residue) and other organic wastes. After crushing and screening, the organic wastes with moisture content of about 30% – 35% are measured in the batching and mixing system with binders (bentonite, humic acid) and other ingredients (adding functional bacteria can produce bio organic fertilizer, adding nitrogen, phosphorus and potassium (the total nutrient content is less than 15%) can produce organic and inorganic fertilizer) ingredients and mixing. After fully mixing, the materials are evenly and continuously fed into the crusher by belt conveyor. After passing through the crusher and screening machine, the finished products are transported to the finished product bin by belt, and then measured and packaged by computer quantitative packaging system.
Huaqiang organic fertilizer equipment manufacturers remind customers to pay attention not to take advantage when purchasing equipment. Under the premise of the same equipment and the same quality, if there is too much difference in price, it is greasy. The important thing is the quality of after-sales and equipment, and the material used.

What equipment does a complete set of chicken manure organic fertilizer production line need to process fertilizer

fertilizer granulator Jun 7, 2025

The processing of chicken manure organic fertilizer requires three steps to use chicken manure organic fertilizer production line equipment to process commercial organic fertilizer: pre-fermentation, deep-processing flour milling, and deep-processing granulation.
The chicken manure organic fertilizer production line is a series of production equipment that uses chicken manure as raw material, fermented and processed by high-tech equipment to make organic fertilizer. The supporting facilities require fermentation turning and throwing machine, organic fertilizer crusher, drum screening machine, horizontal mixer, fertilizer granulator, rotary dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

The fermentation part of the chicken manure organic fertilizer production line first fermentes and decomposes organic raw materials such as poultry manure. The entire fermentation process can kill harmful bacteria populations and pest eggs in the poultry manure. Killing harmful bacteria is an important step in the whole process of organic fertilizer production.
Granulation of chicken manure organic fertilizer: granulate the processed organic fertilizer. According to different raw materials, choose granulator, disc granulator, extrusion granulator, new organic fertilizer granulator, etc.

The organic fertilizer treated by the organic fertilizer crusher can be processed into particles again

fertilizer granulator Jun 7, 2025

Under normal circumstances, the fertilizer machine manufacturer has carried out debugging before the equipment leaves the factory. Here, we would like to remind you that before the equipment is transported to the production site and the whole fertilizer manufacturing process begins to produce, the equipment should be idled for commissioning again.

What is an organic fertilizer grinder? It is used in many industries, and the treated organic fertilizer can be processed into pellets again. Do you know how to use this device? Before using the organic fertilizer crusher, pay attention to these aspects:

1. The bolts on the pulverizer must be tightened first to avoid big mistakes caused by small mistakes.

2. Does the organic fertilizer mill vibrate? If there is vibration, first check whether the mounting base is not on the horizontal plane. If this is fixed, judge from inside the device.

3. Observe the temperature of organic fertilizer equipment body and bearing box. If it’s in the normal range, you can’t pay attention to it. If it continues to rise, you should stop immediately.

4. Listen to whether there is abnormal sound in the operation of organic fertilizer production process, such as hammer impact lining plate, small parts falling off, etc. Be sure to check in time.

Equipment and processing technology of livestock manure organic fertilizer production line

fertilizer granulator Jun 7, 2025

The raw materials of livestock manure organic fertilizer production line need to be collected reasonably first, and then transported to the fermentation trough in the plant area. After low temperature, medium temperature and high temperature fermentation, the eggs are sterilized. During this period, the raw materials such as urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (monoammonium phosphate, diammonium phosphate, bicalcium, superphosphate) and potassium chloride (potassium sulfate) need to be added according to the market demand, And it needs to be equipped according to a certain proportion. In the fermentation process, we need to use the trough tipper equipment produced by Huaqiang heavy industry to provide oxygen for tipping, so that the materials on the bottom plate can be completely decomposed; After thorough decomposition, it can be used as the raw material of organic fertilizer.

The process of the entire organic fertilizer production line is mainly divided into biological treatment of organic waste such as livestock and poultry manure, secondary fermentation of organic waste such as livestock and poultry manure, organic material crushing, granulation, drying, cooling, screening, measurement, and packaging Waiting section and other auxiliary sections. The organic material crushing, granulating, drying, cooling, and screening section adopts closed production, which is basically dust-free; the packaging section adopts a fully automatic packaging machine, and the finished product is directly conveyed to the finished product warehouse by belt.
1. The recovered livestock and poultry manure directly enters the fermentation area. After one fermentation and two aging stacks, the odor of livestock and poultry manure is eliminated. At this stage, fermentation strains can be added to decompose the crude fiber, so that the particle size requirements after crushing meet the particle size requirements of the fertilizer granulator.
2. Pulverize the fermented materials that have completed the second aging and stacking process and enter the mixing fertilizer production machine. Before mixing, according to the recipe, add N, P, K and some other trace elements to the mixing mixer to start mixing.
3. Transfer the mixed materials to the granulator, granules pass through the dryer and enter the cooling fertilizer production machine, the materials will be sieved after reaching normal temperature, and the particles that meet the requirements will enter the coating machine to wrap the coating film and start packaging, which does not meet the requirements The granules are crushed by the crusher and then returned to the granulator to continue granulation.
4. Automatic packaging of finished products.

What equipment does a whole NPK organic fertilizer production line contain

fertilizer granulator Jun 7, 2025

The equipment of the organic fertilizer production line is advanced. The advanced organic fertilizer production line has the advantages of saving labor, energy, small floor area, low fertilizer cost and no environmental pollution.
The fermentation principle of the organic fertilizer production line is premixing, turning over and refining. However, the advanced organic fertilizer fermentation uses the fermentation tank, which eliminates the premixing process, because the fermentation tank itself is a mixing device, and one of the core equipment depends on which fermentation equipment you choose.

The prilling principle of the organic fertilizer production line is mainly to produce the fermented powdery organic fertilizer into granules. This process requires a lot of equipment, such as mixer, pulverizer, granulator, dryer, cooler, screening machine, coating machine, packaging machine, etc.
In the process of organic fertilizer production line, granulation is an important link, which plays a connecting role. The process generally consists of three parts: pretreatment (magnetic separation, liquid addition, quenching and tempering), granulation and post-treatment (cooling, crushing and grading). The material is transformed from powder to particle after passing through the granulation section. In this process, not only the production efficiency but also the product quality should be considered, and the physical indexes such as particle hardness, powder content, water solubility and material temperature after cooling should be ensured.