Equipment composition of fertilizer granulator in Organic fertilizer production line

fertilizer granulator Aug 5, 2023

Organic fertilizer granulator adopts high-speed rotation, the material with the barrel high-speed turnover, so that the powder adhesion under high-speed movement, and in the internal continuous mixing, granulation, spheroidization, densification and other processes, so as to achieve the purpose of granulation.

1. Bracket part: the whole power part of the body is supported by the bracket, the force is large, therefore, the machine’s support wheel frame part recycled carbon steel plate and channel steel welding, and through the strict quality control and special process requirements, to achieve the purpose of using the machine.

2. Transmission part: The transmission part of the whole pelletizer is better than the important parts of the whole body. The transmission frame is welded by high-quality channel steel and has passed the strict quality requirements. The main electrical concept and reducer installed on the transmission frame are domestic products, reliable quality. The electric concept starts the drive of pulley, triangle belt and reducer to the spindle, so that the main substance of the spindle, the drive reducer, the recovery of nylon against the coupling bit to pay attention to the transmission.

3. Big gear: firmly placed on the body, with the transmission gear teeth, face to face to read the head of things, its recovery of high-tech wear-resistant materials, so that the machine’s service life is longer.

4. Roll straps: Firmly support the whole body at both sides.

5. Fuselage part: the most important part of the whole pelleting machine is the fuselage part, the recycling quality of carbon steel plate is welded, built-in special rubber lining or acid-resistant stainless steel lining, to achieve automatic removal of scar, tumor, eliminate the traditional scraping device, and through strict quality control and special process requirements, to achieve the purpose of using the machine.

The low configuration of animal manure organic fertilizer equipment only requires a grinder, mixer, granulator, screening machine, and packaging machine to complete production. This is a basic configuration, and equipment can be added according to the actual needs of customers. Therefore, the prices of the entire set of organic fertilizer processing equipment range from tens of thousands to hundreds of thousands. Users are considering making granular organic fertilizers and powdered organic fertilizers, and can choose appropriate equipment configurations based on their own investment situation.

Maintenance method of Organic fertilizer granulator in Organic fertilizer production equipment

fertilizer granulator Aug 5, 2023

Organic fertilizer production equipment granulators are divided into ring mold Organic fertilizer granulators, flat mold Organic fertilizer granulators, roller Organic fertilizer granulators, disk Organic fertilizer granulators, drum Organic fertilizer granulators and other types. The use of Organic fertilizer granulator requires frequent maintenance in order to operate more stably. At present, the spherical granule Organic fertilizer equipment used more often are disc granulator, drum granulator, horizontal centrifugal high-efficiency Organic fertilizer granulator, etc. The maintenance points of these Organic fertilizer granulators are as follows:

Organic fertilizer production equipment Maintenance methods of various Organic fertilizer granulators:

1. Do a good job in insulation work. The climate and environment make the transmission parts of Organic fertilizer granulator start slowly or fail to start due to freezing, which requires that the workplace of Organic fertilizer granulator or the Organic fertilizer granulator itself must have certain thermal insulation measures. And the raw materials used by the Organic fertilizer granulator shall also be subject to anti freezing treatment. The water content of Organic fertilizer raw materials is too high, and antifreeze treatment is also critical for the winter use of Organic fertilizer granulator.

2. Use specialized lubricating oil. Low temperature and frequent use of techniques may cause the lubricating oil to encounter freezing and retention, which will affect the lubricating oil supply of the Organic fertilizer granulator. Timely adding lubricating oil to this popular Organic fertilizer granulator can maintain a better use effect.

3. Reasonable maintenance. After each work, the Organic fertilizer granulator must be inspected and maintained, mainly focusing on the drive part, lubrication part, residual material cleaning and other parts. Overhaul and maintenance are the basis for the use of Organic fertilizer granulator in winter. In addition, the faulty parts of the Organic fertilizer granulator should be replaced in time to avoid the operation of the Organic fertilizer granulator with faults, reduce the production and use costs caused by the machine faults, and reasonable maintenance should also be completed regularly to ensure the maintenance and attention of each part in order to make the Organic fertilizer granulator produce better results.

Advantages of new type Organic fertilizer granulator in chicken manure Organic fertilizer production line

fertilizer granulator Aug 5, 2023

At present in the fertilizer industry, chicken manure organic fertilizer is more and more popular, the amount is also more and more large. After microbial fermentation, chicken manure odor free, disinfection and detoxification links, harmful bacteria and harmful substances in chicken manure can also be effectively removed, the effect of farmers applying organic manure is much better than using chicken manure or chemical fertilizer alone.

Chicken manure organic fertilizer granulator is the production of organic fertilizer special machinery. It has become more and more popular in recent years. The market feedback of organic fertilizer granulator is very good. Organic fertilizer granulator manufacturers are also developing in the competition. Why organic fertilizer granulators become the main force of organic fertilizer equipment?

Now people’s living standards continue to improve, organic fertilizer production equipment and technology is also developing, people’s preference for high-quality pollution-free agricultural products and green products is more and more high, the planting requirements of green pollution-free agricultural products are very harsh, not we choose organic fertilizer to grow or green pollution-free agricultural products, but need scientific fertilizer. The scientific fertilizer mentioned here is a mixture of organic and inorganic fertilizers to achieve the best application results, which can be achieved through a single fertilization produced by the organic fertilizer pelletizer.

In terms of ecological and environmental benefits: increasing the amount of organic fertilizer can effectively solve the pollution of organic waste to the environment in livestock and poultry industries, reduce the nitrate content of fertilizer to groundwater, reduce surface water eutrophication caused by non-point source pollution, which is conducive to improving the safety and quality of agricultural products, preventing and controlling input pollution, and the ecological and environmental benefits are extremely significant.

Do chicken manure organic manure must have workshop and warehouse, need to ferment organic materials and heating drying granulation machinery. Because fertilizer is a seasonal product, it needs a large amount of stock, a large production scale, the production of raw materials need more, and a certain amount of storage to ensure the continuity of production, the storage amount is dozens of times that of the previous production of micro-ecological preparations, enterprises must establish or rent large warehouses. The production scale becomes larger, to improve the quality, the manufacturer must add chicken manure organic fertilizer production equipment, organic fertilizer production equipment horizontal mixer can make microorganisms can be evenly mixed in chicken manure and other raw materials, the use of organic fertilizer turning machine after full fermentation, the use of chicken manure dryer to remove the water in the fermentation products, and the selection of disk granulation mechanism grain after fertilizer packaging scale.

Precautions for Operation of Organic fertilizer Disc Granulator

fertilizer granulator Aug 5, 2023

Organic fertilizer granulation equipment: the granulation of mixed fertilizer is an important process of granulation process, it is not only related to the internal and external quality of the product, but also related to the size and cost of production, and the granulation production process in addition to the material and chemical properties of the material itself, but also closely related to the form and mechanical properties of granulation equipment. The main types of Npk fertilizer granulating equipment are disc granulator, drum granulator, biaxial granulator, extrusion granulator and spray granulator and so on.

Matters needing attention when operating disk granulator:

1. Water quantity: control of water content in operation of disc granulator of organic fertilizer equipment. When the disc granulator is running, the skew disk granulator is used. The granulation process requires a high water content, and poor water control can lead to a decrease in granulation speed.

2. Materials: Pay attention to the quality of various materials to ensure that sundry, large and large particles are not mixed into the feed. In addition, they should also pay attention to the temperature of the equipment feed, because if the temperature of the die head is too high, the material can easily break and stick to the die head after starting.

3. Disk inclination: pay attention to the change of disk granulator inclination when operating. The disk granulator has a certain dip Angle. If the inclination changes due to accidents, it will also affect the granulation rate of organic fertilizer particles, and also affect the service life.

4. Body temperature: The operator should also pay attention to the temperature change of the body at any time. During the normal operation of the granulator, the operator should maintain a stable machine temperature, do not let the temperature rise and fall.

5. Speed: When using the disk granulator, in order to ensure that the particles produced are uniform, smooth and complete, attention should be paid to ensure that the feed is uniform and sufficient. The feed speed and feed speed of the equipment should be properly matched to avoid the decline of particle quality and output.

Why is Manure granulator the main equipment in Organic fertilizer production line

fertilizer granulator Aug 2, 2023

Chicken manure organic fertilizer granulator is the production of organic fertilizer special machinery. It has become more and more popular in recent years. The market feedback of organic fertilizer granulator is very good. Organic fertilizer granulator manufacturers are also developing in the competition. Why organic fertilizer granulator become the main force of organic fertilizer equipment?Increasing the amount of organic fertilizer can effectively solve the pollution of organic waste to the environment in livestock and poultry industries, reduce the nitrate content of fertilizer to groundwater, reduce the surface water eutrophication caused by non-point source pollution, which is conducive to improving the safety and quality of agricultural products, preventing and controlling input pollution, and the ecological and environmental benefits are extremely significant. Organic fertilizer meets the principle requirements of safe and pollution-free green agricultural products production. It is a kind of fertilizer with a very promising future

With the increasing market demand for chicken manure, The production scale of the manufacturer becomes larger, to improve the quality, the manufacturer must add chicken manure organic fertilizer production equipment, organic fertilizer production equipment horizontal mixer can make microorganisms can be evenly mixed in chicken manure and other raw materials, the use of organic fertilizer turning machine after full fermentation, need to use chicken manure dryer to remove the water in the fermentation products, and choose organic fertilizer granulation mechanism grain after fertilizer packaging scale, Save more labor costs, high production efficiency.For the organic fertilizer equipment industry, the increasingly fierce competition in the market economy is an opportunity. Zhengzhou Huaqiang as fertilizer equipment manufacturers, whether the quality of equipment or the quality of technology, to the after-sales service in the industry is relatively good, of course, there are beautiful fertilizer granulator prices. We seriously and responsibly manufacture new equipment, responsible for their own products, responsible for the safety of users, start from the details, carefully create excellent products in the industry.

Advantages of Organic fertilizer Agitator Granulator in Fertilizer Processing

fertilizer granulator Jul 28, 2023

Agitator granulator is widely used for granulation of Organic fertilizer. Due to its high granulation rate, stable operation, sturdy and durable equipment, and long service life, it has been chosen as an ideal product by a large number of users. The varieties of internal rotating toothed granulators developed and produced by our unit include Φ 400 Φ 600 Φ 800 Φ 1000, four specifications, and other specifications of stirring tooth granulators can also be developed and produced according to user requirements. The shell of the granulator is made of thickened seamless steel pipes, which are sturdy and durable, and will never deform. Combined with a stable base design, it operates more smoothly.

Is Organic fertilizer agitating tooth granulator easy to use? What are the outstanding advantages?

1. The Organic fertilizer agitator granulator processes the organic raw materials after fermentation, which breaks through the big return of the disc granulator and is difficult to dry.

2. Before granulation, the raw materials after fermentation are crushed, and spherical particles can be processed by directly mixing ingredients with a mixer into the wet granulation machine. The particles produced by the Organic fertilizer agitator granulator are spherical, with high organic content, which greatly saves energy and improves the utilization rate.

3. The Organic fertilizer agitator granulator has realized the customer’s direct desire to directly process pure organic matter into particles, and make use of the characteristics of Organic fertilizer raw materials inlaying and increasing each other under certain action, without adding any additives, adhesives, etc. during granulation.

4. After the finished product comes out, the particle strength is very good. The Organic fertilizer is directly screened after granulation by the agitating tooth granulator, which reduces drying energy consumption and saves coal power. Reducing costs and increasing production are the biggest characteristics of this machine.

5. The granulation quality is high, and the Organic fertilizer agitating tooth granulator is especially suitable for the granulation of light fine powder materials. The finer the basic particles of fine powder materials, the higher the sphericity of the particles, and the better the ball forming quality.

6. Without the need for binders, organic particles can be embedded and grow together under the action of force, so there is no need to add binders during granulation.

7. Durable and sturdy. Tooth extraction is sturdy and durable, with crushing and mixing effects on materials.

The granulation process of drum granulator in compound fertilizer production line

fertilizer granulator Jul 28, 2023

Compound fertilizer refers to a type of compound fertilizer that is made solely by chemical methods, with at least two of the three nutrients of nitrogen, phosphorus, and potassium indicating their amounts. Compound fertilizers have the advantages of high nutrient content, fewer side components, and good physical properties. They play a very important role in balanced fertilization, improving fertilizer utilization efficiency, and promoting high and stable crop yields. But it also has some drawbacks, such as its nutrient ratio is always fixed, and the types, quantities, and proportions of nutrients required by different soils and crops are diverse.

The process flow of small-scale Organic fertilizer production equipment is as follows: Organic fertilizer raw materials enter the semi wet material grinder for grinding after fermentation, and then add elements such as nitrogen, phosphorus and potassium to make the mineral elements contained meet the required standards, and then there is a mixer for mixing, and then enter the Organic fertilizer granulator for granulation, drying after coming out, screening through the screening machine, packaging qualified products, and returning unqualified products to the Organic fertilizer granulator for granulation.

The drum granulator is a molding machine that can manufacture materials into specific shapes. The drum granulator is one of the key equipment in the compound fertilizer industry, suitable for cold and hot granulation as well as large-scale production of high, medium and low concentration compound fertilizers. The main working method is wet granulation of pellets. By using a certain amount of water or steam, the basic fertilizer is humidified in the cylinder and undergoes a thorough chemical reaction. Under certain liquid phase conditions, with the help of the rotational motion of the cylinder, the material particles are squeezed and agglomerated into balls.

The drum granulator utilizes the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix, granulate, spheroidize, and compact fine powder materials in the machine, thus achieving the purpose of granulation. This granulation method results in higher ball forming rate, more beautiful particles, and energy saving.

The drum granulator is particularly suitable for granulating lightweight fine powder materials. The finer the basic particles of fine powder materials, the higher the sphericity of the particles, and the better the ball forming quality. It is generally required that the particle size of the material before granulation should be less than 200 mesh. Typical application materials include chicken manure, pig manure, cow manure, charcoal, clay, kaolin, etc.

Production process and equipment characteristics of drum screening machines

fertilizer granulator Jul 20, 2023

The production process of Organic fertilizer is mainly to mix the organic solid waste with water content less than 60% with auxiliary materials (plant straw, etc.), microbial fermentation agents, etc., and make it fully decomposed, sterilized, deodorized and dewatered through pool type aerobic continuous fermentation. The moisture content of the decomposed material is generally 30-35%. After screening and magnetic separation, it can be directly used to produce spherical Manure or powder Manure after further drying. Process introduction: pour the raw materials into the Organic fertilizer mixer for mixing, mix them evenly and then crush them, and then input them into the Organic fertilizer granulator with a belt conveyor; After granulation and forming, it is sent to the dryer for drying, and then sent to the cooler for cooling through the elevator or belt conveyor. The water content reaches below 6%. After cooling, it is screened. Large particles are crushed into fine materials through the return Organic fertilizer grinder, and the fine materials enter the disk granulator. The coarse returned materials enter the granulator after crushing, and the finished products are directly packaged.

The drum screen is a common equipment in the production of Organic fertilizer and compound fertilizer. It is mainly used for the separation of finished products and returned materials, and can also realize the classification of finished products, so that finished products can be classified evenly. Adopting a combination screen, it is easy to maintain and replace. The machine has a simple structure, convenient operation, and stable operation.

What are the characteristics of drum screening machines?

The drum screening machine is a relay operated vibrating screen, which is a new generation of self-cleaning screening equipment after the ordinary mesh drum screening produced by major domestic companies. It is widely used for screening various solid materials with particle sizes less than 300mm. It has many characteristics such as high screening efficiency, low noise, small dust emission, long service life, small maintenance volume, and convenient maintenance. Its screening capacity is 60 tons/hour to 1000 tons/hour. The comprehensive utilization of electricity (mainly circulating fluidized bed boilers), which mainly burns low-quality coal, has rapidly emerged in China. Fuels mainly composed of coal gangue and coal slurry often have characteristics such as stickiness, wetness, dirt, and impurities. The coal conveying system generally suffers from clogging of the screening machine, low screening efficiency, high crusher wear, and high energy consumption.

Startup guideline of Huaqiang excellent-quality disc granulator

fertilizer granulator Jul 20, 2023

1. The control of the water content of the disc granulator in the operation of the fertilizer production line. The granulation process of the disc granulator requires high moisture content, and poor moisture control will cause the granulation speed to decrease. Therefore, during the processing, attention should be paid to the sprayer to observe the control changes of the moisture of the granulated raw materials.

2. The personnel operating the disc granulator should pay attention to the quality of various materials during the feeding control process to ensure that sundries, large lumps and large particles are not mixed into the feed. In addition, they should also pay attention to the temperature of the equipment feed, because if the temperature of the die is too high, the material will easily break and stick to the die after startup. In this case, they should take care to wait for the cooling before continuing.

3. Pay attention to the change of the inclination angle of the disc granulator during operation. The disc granulator has a certain angle of inclination. If the inclination angle changes due to accidental reasons, it will also affect the granulation rate of the organic fertilizer particles and also affect the service life.

4. During the operation of the disc granulator, the operator should also pay attention to the temperature change of the body at any time. Unlike the NPK fertilizer granulator, the production process of the disc granulator is very intuitive. The operator can touch the blade with clean hands. If the blade does not touch the hand, the temperature should rise immediately until the blade touches the hand. Then, during the normal operation of the granulator, the operator should maintain a stable machine temperature and do not let the temperature rise and fall. In addition, the operator should pay attention to maintaining the temperature around the vent until the head temperature reaches about 200 degrees Celsius.

5. When using the disc granulator, in order to ensure that the particles are uniform, smooth and complete, attention should be paid to ensure that the fertilizer production line feed evenly and fully. The feeding speed and discharging speed of fertilizer production line should be properly matched to avoid the decrease of granule quality and yield.

6. When the disc granulator body is unstable, check whether the coupling clearance is too tight and loosen it in time. If the bearing part of the reducer is heated or noisy, it should be repaired and refuelled in time.

7. During the installation of the disc granulator, the main body should be kept perpendicular to the horizontal plane, and the verticality should be calibrated and corrected after installation.

8. Before the installation of the disc granulator, the concrete foundation shall be prepared, installed on the horizontal concrete foundation and fixed with bolts.

9. Before power on, make sure that the power on meets the power supply requirements set by the disc granulator, and configure the power line and control switch according to the equipment power supply.

10. After installation, check whether the bolts of each part are loose and whether the door of the main engine compartment is fastened.

Use and maintenance of new two in one Organic fertilizer granulator

fertilizer granulator Jul 20, 2023

When installing the new two-in-one agitator granulator, pay attention to:
1. Selection of installation location
The new two-in-one agitator granulator should be installed on a horizontal concrete foundation. For safety reasons, the organic fertilizer granulator should be further reinforced with anchor bolts. During installation, the main body of the new agitator two-in-one granulator should be kept perpendicular to the horizontal plane. After installation, further inspection should be carried out, including whether the bolts in all parts are fixed, The situation should be reinforced in time to ensure that all parts are installed.

2. Preparation before operation
When the power supply of the new type agitator two in one granulator is configured, it should be selected according to the power of the organic fertilizer granulator itself. After checking and confirming that there is no problem, carry out no-load test run. The test run is normal and can be put into production.
3. Use and maintenance of organic fertilizer granulator
In the maintenance of the new type of two in one granulator, pay attention to the selection of lubricants, because good lubricants have a great impact on the life of bearings, and the use of poor lubricants is prohibited. Generally, the parts requiring sealing and oiling include rotating bearing, roller bearing, all gears, movable bearing and sliding plane. Regular and regular inspection shall be carried out. Once problems are found, maintenance shall be carried out in time. If there is abnormal sound during use, production shall be stopped immediately to avoid safety accidents.

The new organic fertilizer granulator has a wide range of applications, especially for the granulation of light and fine powder. The finer the basic particles of fine powder materials, the higher the degree of sphericity of the particles, and the better the quality of the particles. Generally, the particle size of the material before granulation must be less than 200 mesh. Typical application materials include chicken manure, pig manure, cow manure, charcoal, clay, kaolin, etc. Due to the particularity of the granulation of municipal solid wastes such as livestock manure, organic fertilizer, degummed fertilizer, green manure, sea manure, cake fertilizer, peat, soil miscellaneous fertilizer, three wastes and microorganisms, the particles are irregular.