Scope of application and fermentation advantages of chicken manure crawler tipping machine

fertilizer granulator Nov 7, 2023

Crawler type stacker is a type of large stacker, with a fully hydraulic operating system, a pull rod steering wheel operation, and a tracked walking system. The stacker can reach a width of up to 3 meters and a height of up to 1.5 meters. It uses a diesel engine as the power, with four wheels running. The power is transmitted through the transmission system to the drum carrying the combined cutting tools for operation. It fills a gap in the inability of large wheeled tipping machines in China to turn around in place.

The crawler type tipping machine is suitable for aerobic fermentation and tipping of organic waste such as livestock and poultry manure, sludge waste, sugar factory filter mud, and straw sawdust; Widely used in fermentation and moisture removal operations in organic fertilizer plants, compound fertilizer plants, sludge and garbage plants, and mushroom cultivation plants.

Advantages of large chicken manure crawler tipping machine:

1. This machine has reliable performance, easy operation, and strong field applicability, which can be carried out in open outdoor fields or in workshop greenhouses.

2. This machine does not need to build a trough, and can directly pile fertilizers into long strip piles on the ground. The material is regularly mixed and crushed by the tipping machine, and organic matter is decomposed under oxygen consumption conditions.

3. This machine adopts a design of overall lifting and lowering of the frame, which can lift and lower the frame height when changing the work site and the height of the pile.

After a series of treatments by a large chicken manure crawler tipping machine, the feces can not only be thoroughly fermented, but also reduce the fermentation time of traditional composting from 2-3 months to only 15 days, greatly improving the fermentation efficiency and treatment capacity of the feces, turning the original fecal waste into highly efficient organic fertilizer that can be reused.

Application of Drum Granulator in NPK Compound Fertilizer Production Line

fertilizer granulator Nov 7, 2023

The drum granulator is a method of mixing and granulating powdered basic fertilizers, and is widely used in the granulation of npk compound fertilizers. The principle of npk compound fertilizer drum granulator:
 The material forms a rolling material bed by the friction generated by the rotation of the drum granulator. The squeezing force generated by rolling makes the material containing a certain liquid phase agglomerate into small particles. These small particles become the core and adhere to the surrounding powder. Form larger particles. Since the drum granulator is generally inclined 1°~2.5° to the discharge end, the pellets slowly roll toward the discharge port while rotating with the cylinder. Qualified pellets leave the drum granulator and then enter the dryer for drying, and then go through screening, cooling, coating, packaging and storage. After being crushed, the on-screen material and the under-screen material are sent to the hopper as the return material and the basic fertilizer is granulated at the same time.

The function of the rotary drum npk fertilizer granulator is to pre-granulate the powdery material in the cylinder to form tiny particles with a diameter of 1 to 2 mm. The granulation effect of the drum granulator will directly affect the ball formation rate and product quality.
The drum npk fertilizer granulator effectively prevents the problem of a large amount of powder from flowing out with the granular material, reduces the processing volume and return volume of the subsequent drying, cooling, and screening equipment, and reduces the power consumption of the subsequent equipment. It has a good economic benefit.
The roller extrusion granulator is a key equipment for compound fertilizer granulation, with advanced technology, reasonable design, compact structure, novel and practical, low energy consumption, and matching with corresponding equipment to form a small production line, which can form a certain capacity of continuous and mechanized production. Adopting the eugenic formula, without drying, produced at room temperature, the product is rolled and formed in one go, ensuring that the product quality meets the technical requirements of compound fertilizers. It is an updated product for the production of high, medium, and low concentration specialized compound fertilizers for various crops and the energy-saving and consumption reduction of the compound fertilizer industry.

The granulation principle and process of a new type of organic fertilizer granulator

fertilizer granulator Nov 7, 2023

The new organic fertilizer granulator machine uses the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously realize the process of mixing, granulating, spheroidizing, and densification of the fine powder in the machine, so as to achieve the purpose of granulation. The particle shape is spherical, the sphericity is ≥0.7, the particle size is generally between 0.3-3 mm, and the granulation rate is ≥90%. The particle diameter can be appropriately adjusted by the mixing amount of the material and the spindle speed. Generally, the lower the mixing amount, the speed The higher the particle size, the smaller the particle size and vice versa.

Production line process of new organic fertilizer granulator machine
The production line process of organic fertilizer granulator includes compost turning machine, fertilizer mixer machine, crusher, rotary drum granulator, particle dryer, particle cooler, coating machine for finished product, and quantitative packaging machine for finished product.
Organic fertilizer raw materials (animal manure, domestic garbage, dead branches, rotten leaves, biogas residues, waste bacteria, etc.) are fermented into a semi-wet material pulverizer for pulverization, and then elements such as nitrogen, phosphorus and potassium (pure nitrogen, phosphorus pentoxide, phosphorus pentoxide, etc.) are added. Potassium chloride, ammonium chloride, etc.) to make the contained mineral elements reach the required standard, then a mixer is used to stir, and then enter the new organic fertilizer granulator machine to granulate, after it is dried, it is sieved by a sieving machine, and qualified products are packaged , The unqualified return to the granulator for granulation.

The working principle and advantages of a small pig manure composting and fermentation overturning machine

fertilizer granulator Nov 7, 2023

Pig manure organic fertilizer fermentation equipment, also known in the industry as tipping machines, throwing machines, and pig manure organic fertilizer fermentation bacterial agents. The fermented pig manure organic fertilizer is transported by forklift to the semi-finished product warehouse, and then onto the pig manure organic fertilizer equipment for fully automated assembly line production. The pig manure organic fertilizer equipment includes a crushing process, screening process, granulation process, drying, cooling process, particle screening process, and finally to the packaging process, which is connected by a belt conveyor. Nowadays, there are a large number of pig farming enterprises in various regions, and with this, pig manure resources are also very abundant. Utilizing this large amount of pig manure to produce organic fertilizer solves the major problem of environmental pollution, while also producing a large amount of pig manure organic fertilizer. The economic benefits are also very considerable.

The small pig manure composting and fermentation tipping machine adopts a ground tank structure, which can be designed according to the factory structure to use a series of fermentation products with multiple tanks. It has the characteristics of simple operation, short fermentation cycle, sufficient fermentation, small pollution, and convenient expansion. Our company’s organic fertilizer tank type tipping machine has a lifting function, which is easy to adjust the flipping depth, flexible operation, and convenient power for operation.

The pig manure organic fertilizer composting machine is mainly used for the fermentation and composting of organic waste such as livestock and poultry manure, sludge waste, sugar factory filter mud, residue cake, and straw sawdust. It can also be widely used for the fermentation and moisture removal operations in organic fertilizer plants, compound fertilizer plants, sludge and garbage plants, horticultural farms, and mushroom planting plants. Suitable for aerobic fermentation and can be used in conjunction with fermentation tanks and transfer machines. It can achieve the function of multiple slots for one machine when used in conjunction with a transfer machine. The fermentation tank matched with it can both continuously discharge and batch discharge. High efficiency, stable operation, sturdy and durable, even flipping and throwing.

The granulation process of drum granulator on organic fertilizer production line

fertilizer granulator Nov 7, 2023

The granulation mode of drum granulator is a kind of agglomeration process with rolling growth, which provides many potential benefits for the processors of bulk solid materials. This paper summarizes the working principle of agglomeration granulation of drum granulator and the important factors that must be considered.
Granulation is a form of agglomeration (particle size increase) for the production of round particles, which is a valuable operation in the treatment of bulk solids. This technology provides many possible improvements in the treatment, appearance, application and performance of a variety of solid materials.

The granulation process of rotary drum granulator is a form of ball agglomeration, which can be highly customized, and can be used to produce spherical particles conforming to specific specifications.
The granulation process is usually carried out in a drum granulator, followed by a drying step and possibly other processing steps.
Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. adheres to market orientation, innovation and development, quality and survival, and perfect after-sales service to win the trust of customers. We mainly produce organic fertilizer granulator machine, crusher, mixer, conveyor, compost windrow turner, coating machine, packaging machine, dryer, cooler, screening machine, as well as different types of fertilizer production lines, including organic fertilizer production line, bio organic fertilizer production line, NPK fertilizer manufacturing process, BB fertilizer production line. Warmly welcome people from all walks of life to visit the company, mutual benefit, win-win, create a better!

Process composition and price of small-scale organic fertilizer production line equipment

fertilizer granulator Nov 3, 2023

Nowadays, there are a large number of pig farming enterprises in various regions, and with this, pig manure resources are also very abundant. Utilizing this large amount of pig manure to produce organic fertilizer solves the major problem of environmental pollution, while also producing a large amount of pig manure organic fertilizer. The economic benefits are also very considerable. The investment in fully automatic pig manure organic fertilizer equipment can be large or small, and the specific situation needs to be combined with annual production. Equipped with a production line, workers do not need to be equipped too much.

The small-scale organic fertilizer production line equipment refers to a complete set of equipment that uses pig manure, chicken manure, and other livestock and poultry manure as the main raw materials to produce organic fertilizer. The entire equipment includes the process of fermenting cow manure into organic fertilizer and the process of making organic fertilizer into granules and packaging. Some customers with less investment directly choose fermentation equipment, crushing equipment, screening equipment, and packaging equipment to form a set of small powder organic fertilizer production line equipment.

How much is the price of small organic fertilizer production line equipment? The equipment for the powder small organic fertilizer production line is added according to the actual needs and requirements of customers. Therefore, the prices of the entire set of powder small organic fertilizer production line equipment range from tens of thousands to hundreds of thousands.

The equipment used in small-scale organic fertilizer production lines includes flipping machines, drum screening machines, belt conveyors, horizontal mixers, crushers, etc. Compared with the granular organic fertilizer production line, this production line has fewer processes such as granulation, drying, and cooling, and the process is relatively simple.

Process flow of small-scale organic fertilizer production line equipment:

Small organic fertilizer production line equipment must undergo decomposition with a decomposition agent before application, to inactivate and deodorize parasites and their eggs in feces, as well as infectious bacteria, through the process of decomposition. Generally, the equipment for small-scale organic fertilizer production lines consists of a fermentation system, a drying system, a deodorization and dust removal system, a crushing system, a batching system, a mixing system, a screening system, and a finished product packaging system.

Organic fertilizer disc granulator promotes sustainable agricultural development

fertilizer granulator Nov 3, 2023

Traditional fertilization methods such as manure and garbage not only cause certain harm to the environment, but also can not give full play to the effect. However, more and more organic fertilizer, compound fertilizer, microbial fertilizer and chemical fertilizer are applied. Disc organic fertilizer granulator machine and other granulating equipment have entered people’s life and production.
On the other hand, the disc organic fertilizer granulator can produce organic fertilizer by adding human, livestock, poultry manure and other special processes, which not only has good effect, but also has good effect on the proliferation of microorganisms in the soil. These active factors can adjust the soil structure, improve the quality of fruits and vegetables produced by the planting industry, and improve the soil fertility.

In particular, due to the long-term use of chemical fertilizer, the number of microorganisms in the soil is reduced, and the soil is hardened due to the accumulation of salt. In view of these soil conditions, the application of organic fertilizer made from human, livestock and poultry manure can completely improve the soil quality. Of course, these organic fertilizers need to be processed by hammer crusher, screw conveyor, disc granulator, extrusion granulator and other organic fertilizer equipment.
However, the organic fertilizer produced without organic fertilizer production line treatment or simply by traditional single treatment method will damage the germination and rooting of crop seeds due to hydrogen sulfide and other harmful gases. It can not decompose the harmful substances in feces, and can not fully activate the harmful components accumulated by chemical fertilizer when applied to soil, thus greatly reducing the efficiency of organic fertilizer, Moreover, it will emit a foul smell and pollute the environment.

Types and configurations of organic fertilizer tipping machines for aerobic fermentation equipment

fertilizer granulator Nov 3, 2023

The organic fertilizer tipping machine for aerobic sludge fermentation equipment mainly includes: self-propelled tipping machine, stamp tipping machine, slot tipping machine, and mobile tipping machine.

1. The self-propelled tipping machine is suitable for trough fermentation and is the core equipment for industrial harmless treatment of animal husbandry, urban garbage, and urban sewage sludge.

2. The stamp type tipping machine, as the name suggests, is a tipping equipment used for stamp type composting, mainly used for agricultural poultry manure composting and small-scale municipal sludge treatment projects.

3. The slot type tipping machine is currently the most widely used fermentation tipping and stacking equipment. Used for fermentation and composting of organic waste such as livestock and poultry manure, sludge waste, filter mud from sugar factories, residue cake, and straw sawdust. It is widely used in fermentation and moisture removal operations in organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural fields, and mushroom cultivation plants.

4. Mobile tipping machines are particularly suitable for producing high-quality bio organic fertilizers from microbial fermented materials.

The production equipment of the tipping machine can be divided into mechanical, semi mechanical, and fully hydraulic types according to different configurations. The design principle is that the rotating blade shaft mounted under the frame is used to stir, fluff, and move the raw materials in the pile. It can move forward, backward, or turn freely, and only requires one person to control and drive. It is suitable for operations in open areas or workshop greenhouses. The overall structure of the machine is reasonable, the force is balanced, sturdy, the performance is safe and reliable, and the operation and maintenance are simple and convenient.

The sludge aerobic fermentation equipment organic fertilizer tipping machine is a green and environmentally friendly organic fertilizer that uses the principle of aerobic fermentation to produce pollutants such as livestock and poultry manure, agricultural waste, sugar factory filter mud, sludge, and household waste, and improves soil quality. The ectopic fermentation tank type tipping machine for manure organic fertilizer can effectively mix and mix livestock manure, sludge, microbial agents, and straw powder evenly. Create a better aerobic environment for material fermentation. It can achieve rapid heating, fermentation, and seven day fertilization.

Working principle of soybean meal organic fertilizer disc granulator

fertilizer granulator Nov 3, 2023

The peanut cake and soybean meal organic fertilizer disc granulator is commonly referred to as a ball forming machine, ball forming disc, disc granulator, disc granulator, etc. The disc granulator produced by our company is mainly suitable for granulating powder, small particles or small pieces of materials, such as coal powder, cement, clinker, fertilizer, etc. It is not suitable for granulating plastic or disposable lunch box materials. The disc inclination angle of the disc granulator can be adjusted by the user, with an adjustment range of 35 ° to 55 °. The disc granulator is composed of a large plate, a large gear, a transmission part, a frame, a base, a scraper frame, a scraper, etc. The disc granulator has the advantages of uniform particle size, smooth operation, long service life, simple structure, low height, and convenient use and maintenance.

The working principle of the peanut cake soybean meal organic fertilizer disc granulator:

The material enters the plate through a conveyor belt. As the disc and water spray rotate, the material will better combine with the water in the disc fertilizer granulator. The rotation of the disk causes the raw material to fall and rise, and over time, the particles gradually become larger. After reaching the predetermined diameter in the disc fertilizer granulator, remove the particles from the pot again for the next step.

We are one of the manufacturers of peanut cake and soybean meal organic fertilizer disc granulators. The peanut cake and soybean meal organic fertilizer disc granulator is widely used to produce circular particles of organic and composite fertilizers. The disc fertilizer granulator adopts an arc disc angle structure, with a uniform particle granulation rate of over 93%. The design of the granulation board facilitates intermittent and continuous production, greatly reducing labor intensity and improving labor efficiency.

The role and advantages of drum granulator in npk fertilizer production line

fertilizer granulator Nov 3, 2023

The process of the drum type npk fertilizer granulator is based on monomer basic fertilizers such as: urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (monoammonium phosphate, diammonium phosphate, heavy calcium, ordinary calcium), potassium chloride (Potassium sulfate) etc. as raw materials. After being crushed to a certain degree of fineness, the materials are agglomerated and granulated by humidification and heating in the rolling bed of the drum granulator. During the granulation process, it can also be rotated if conditions permit. The drum npk fertilizer granulator adds a small amount of phosphoric acid and ammonia to improve the granulation conditions.

Process principle of drum type NPK fertilizer granulator

The material forms a rolling bed with the help of the friction generated by the rotation of the drum granulator. The extrusion force generated by the rolling makes the material with a certain liquid phase agglomerate into small particles. These small particles become the core and adhere to the surrounding powder to form larger particles. As the drum granulator is generally inclined to the discharge end of 1 °~ two point five °， Therefore, when the granular material rotates with the cylinder, it slowly rolls to the discharge port along the inclined direction of the cylinder. After leaving the drum granulator, the qualified granules are dried in the dryer, and then screened, cooled, coated, packaged and stored. After crushing, the material on the screen and the material under the screen will be sent to the hopper as the return material and granulated together with the basic fertilizer.

Process characteristics of drum type NPK fertilizer granulator

1. When the moisture content of the material is between 30% and 40%, it can be granulated, and the moisture content of the discharge material is about 30%, which reduces the traditional drying requirement of 70% moisture content and effectively reduces the production cost of organic fertilizer.

2. In the process of granulation, the temperature of 50 ~ 65 ℃ is produced in the cylinder, which reduces the moisture content of the discharged pellets by 5 ~ 8 points, thus reducing the drying cost.

3. The granulation particles are uniform, smooth, round, high strength, and the molding rate of particles is more than 95%.

4. By adjusting the water content of the feed, the size of the discharged pellets can be adjusted to meet the requirements of different pellet sizes.