How to choose a suitable set of organic fertilizer equipment for breeding farms

fertilizer granulator Sep 18, 2023

The organic fertilizer equipment mainly ferments and matures the organic matter mixture, adds trace elements such as nitrogen, phosphorus, and potassium according to the formula requirements, and then crushes it. It is stirred in a mixer, and the fully stirred material is screened before the finished particles are sent to the finished product silo for packaging and storage. The organic fertilizer material produced has a brown or grayish brown powder appearance, no mechanical impurities, and no odor.

How to choose a suitable complete set of organic fertilizer equipment

1. Determine the size of organic fertilizer equipment, such as the annual production of tens of thousands of tons or the hourly production of tons, in order to determine the price.

2. Determining the shape of the particles means choosing the type of granulator: powder, column, flat ball, or standard circle. The commonly used equipment for granulating organic fertilizers includes: disc granulator, drum granulator, wet granulator, roller extrusion granulator, flat mold granulator, and ring film granulator. The selection of granulators should be determined based on the local fertilizer sales market. The particle shape is different, the process of organic fertilizer equipment is also different, and the price of organic fertilizer equipment is also different.

3. Determine the configuration level of organic fertilizer equipment: The configuration level is different, the price of organic fertilizer equipment is different, the amount of labor used is different, and the stable and high yield of organic fertilizer equipment is also different. Generally, some higher configurations need to be added, such as automatic batching device, automatic packaging device, automatic quantitative feeding device, cyclone dust removal and water dust removal.

4. Determine the type of fertilizer produced. It is a compound fertilizer organic fertilizer equipment or an organic fertilizer organic fertilizer equipment, with the same yield. Organic fertilizer organic fertilizer equipment generally considers high moisture content and the strain is not resistant to high temperature, and the model is generally larger than the compound fertilizer model. There are four types of general organic fertilizer materials, including pure organic fertilizer, organic-inorganic compound fertilizer, bio organic fertilizer, and composite microbial fertilizer. Organic fertilizer equipment varies slightly depending on the variety.

5. Selection of fermentation tipping machine: The general fermentation forms include stack fermentation, shallow tank fermentation, deep tank fermentation, tower fermentation, and rotary drum fermentation. The fermentation methods and equipment for fermenting organic fertilizers vary. Generally, shallow tank composting machines are more suitable for the principle of aerobic fermentation (advantages of shallow tank composting machines: they are more in line with the principle of aerobic fermentation, less prone to anaerobic formation, full and complete fermentation, and fast fermentation speed).

6. Determine the level of environmental requirements: In areas with low environmental requirements, heavy dust removal is generally recommended, and the investment in organic fertilizer equipment is relatively low; Places with high environmental requirements generally choose heavy dust removal and ink dust removal to meet the national air emission quality standards.

How to maintain and prevent rusting of organic fertilizer production line equipment during rainy and snowy periods

fertilizer granulator Sep 18, 2023

When the rainy season comes, people will store the organic fertilizer equipment in designated locations as usual. However, when they use it after the rainy day, they will find that the organic fertilizer equipment is rusty, some mechanical parts are aging, and some parts are damp. Therefore, in response to these issues, it is crucial to ensure the storage and safekeeping of organic fertilizer equipment during continuous cloudy and rainy days to prevent these situations from occurring.

How to maintain and prevent rusting of organic fertilizer production line equipment during rainy and snowy periods

1. Firstly, the machinery that can be covered must be covered, and the remaining equipment must be wiped dry with rainwater on the surface before use, in order to avoid short circuits caused by some water flowing into the machinery and circuit during startup and use.

2. Then you need to check the wiring to see if there is moisture or water.

3. Check for organic rust stains on the bearings of the equipment, and if necessary, polish them with gauze.

4. The oil part is also the focus of the inspection. If rainwater enters, it will affect the quality of the oil.

5. Finally, you can turn it on. No problem, it can be put into use.

6. Rust prevention of iron parts. Most of the components of the organic fertilizer equipment currently in use are made of iron, which is not well kept and can easily rust, shortening its service life. It should be disassembled, coated with anti rust paint, and stored in a ventilated and dry place.

7. Anti aging of rubber parts. The rubber parts of organic fertilizer equipment are prone to aging and cracking due to moisture or oil, shortening their service life. During the storage and parking period of the tractor, use a jack or sleeper to lift the front and rear axles of the locomotive to lift the tires off the ground without bearing any load.

8. Protect the motor from moisture. The electric motor of organic fertilizer equipment should be stored in a ventilated, dry, and clean warehouse if it is not used for a long time. If the electric motor is placed in a fertilizer wetland or a place prone to rain, it will become damp and its insulation performance will decrease, causing short circuits, electric leakage, iron striking, and even burning the coil.

All organic fertilizer production line equipment should be inspected in this way when encountering rainy weather, whether it is an organic fertilizer flipper, organic fertilizer granulator, organic fertilizer crusher, etc., it is the same principle. If we protect the equipment well, it can extend its service life and reduce unnecessary troubles during production.

How to maintain the organic fertilizer granulator correctly after use

fertilizer granulator Sep 18, 2023

This article focuses on how to maintain the organic fertilizer granulator during the granulation process. The organic fertilizer granulator machine plays an important role in the entire organic fertilizer production process, and the granulation quality also affects the shelf life and outgoing level of organic fertilizer granules, which in turn affects the sales price.

Common organic fertilizer granulators on the market include: roller extrusion granulator, drum granulator, disc granulator machine, npk fertilizer granulator, new organic fertilizer granulator, and new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulator have their own production characteristics, and the fertilizer granulator machine price varies. Although the working principle is different, the daily maintenance method is basically the same. If the equipment is really damaged, you need to find a professional to maintain it. Do a good job in the daily maintenance of the organic fertilizer granulator, that is, reduce and avoid equipment damage, affect the production of organic fertilizer, and cause property losses. So how to maintain the organic fertilizer granulator in daily use?

1. Keep the workplace clean. After each organic fertilizer granulator experiment is completed, the granulation leaves and the residual glue sand inside and outside the granulation pot should be thoroughly removed, and the exposed processing surface of the organic fertilizer equipment machine should be wiped clean, painted with anti-rust meat paint, and covered with corresponding protective cover to avoid secondary intrusion of dust.

2. The organic fertilizer granulator machine has no external oil supply holes, and the organic fertilizer equipment is specially lubricated with butter. Oil should regularly drip between the sliding surfaces that support the gearbox and support the fixed joint. The worm gear box and bearings are filled with transmission grease at the factory, but the gearbox should be thoroughly cleaned after every year of use, and all protective lubricants should be replaced.

3. Always pay attention to the operation of the organic fertilizer granulator, there should be no serious abnormal noise and drying sound, not to mention the metal friction sound. If an abnormality is found, stop using it immediately, check it, use it after troubleshooting, and check the corresponding reason, and the machine cannot be started.

4. Regularly check the standard clearance between organic fertilizer equipment.

Equipment principles and advantages of small organic fertilizer composting machines

fertilizer granulator Sep 18, 2023

The small organic fertilizer composting machine adopts a four-wheel walking design, which can move forward, reverse, and turn, and is driven by one person. The rotating blade shaft inside the bucket is used to stir, fluff, and move the stack materials, leaving a new strip stack after passing by. Operations can be carried out in open spaces or in workshop greenhouses. The outstanding technology of this machine lies in the integration of the crushing function in the later stage of material fermentation. With the gradual dehydration of materials and the installation of crushers, the efficiency of crushing has been greatly improved, costs have been reduced, and the problem of production volume being restricted by crushers has been fundamentally solved.

Small organic fertilizer composting machine, forklift composting machine, is suitable for aerobic fermentation and stacking of organic waste such as livestock and poultry manure, sludge waste, sugar factory filter mud, and straw sawdust; Widely used in fermentation, ripening, and moisture removal operations in organic fertilizer plants, compound fertilizer plants, sludge and garbage plants, and mushroom cultivation plants.

Advantages of small organic fertilizer composting machines:

1. Use a small organic fertilizer composting machine, forklift composting machine, to compost fermented materials, which can be freely transported to any location, with unrestricted movement distance. Pour from one fermentation tank to another fermentation tank for fermentation, which is more cost-effective.

2. Transport the materials to the designated location, activate the crushing function, and the raw materials leak out from under the forklift, achieving the effect of crushing, mixing, and flipping the stack, improving the powder fineness and uniformity of the stack fertilizer materials, and reducing nutrient volatilization.

3. The small-scale organic fertilizer composting machine is dedicated to the process of microbial aerobic fermentation of materials, which can effectively completely decompose the viscous fermented materials. This machine can mix 200-400m3 of fermented materials per hour, which can be converted into 100-200t of finished fertilizer. Suitable for use in organic fertilizer plants with an annual output of 30000 to 50000 tons. The actual mixing time is about 1 hour per day using this machine, and the average fuel consumption per cubic meter is 0.03L. Only one driver is needed, giving the finished fertilizer a significant price advantage.

Production of microbial fertilizers using disc granulators to promote agricultural development

fertilizer granulator Sep 14, 2023

Conventional organic fertilizer granulator comprehensive: npk fertilizer granulator, multi-purpose granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat model granulator machines, the fertilizer granulator machine price varies. What is the process of producing microbial fertilizer by the disc granulator? Let’s take a look at it.

1) Proportionally processed livestock and poultry waste (lamb, mutton, chicken, pork, pork, etc.) delivery raw material stirring machine, weighing, jar, iron, filler, etc. qualified raw material stirring and equalizing.

2) After transportation to the leveling machine, the material being stirred and leveled will continue to flow through the disc granulator machine without interruption.

3) Microorganisms after post-processing, on the material inside the round granulator liquid ingredient distributor, each granule filled from the inside to the outside filled with microorganisms; Disengagement, axial movement of the material used, mutual friction and pressure of the powder used, successive consolidation ball;

4) Use the biological fungus compost drying machine, use the air blower to produce a large amount of air and the injection air blower to process the low temperature, and dry the finished fertilizer in the first step.

5) After the delivery of the grains to the heat tank, the grains are directly returned to the balance, and the core grains are attached to the grains.

6) Use the secondary biological fungus compost drying machine, fully use large amount of air and small amount of heat to completely dry fungus fertilizer.

7) Organic fertilizer cooler through natural or forced cold air cooling fertilizer transport.

8) Resulting product box dividing machine, large grain powder crushing machine after crushing, returning to the round evening machine to participate in the production.

9) Through the drying machine, a small amount of microbial bacteria produced by the fertilizing granule surface disappears, and the granule surface microbes pass through the enveloping membrane to replenish the lacquer.

10) Shipping to fully automatic packaging weighing, packaging and warehouse.

Process and equipment configuration of a complete set of cow manure organic fertilizer equipment

fertilizer granulator Sep 14, 2023

Using a complete set of cow manure organic fertilizer equipment to process cow manure into organic fertilizer is a more suitable method to solve the problem of cow manure pollution.

With the rapid development of intensive, large-scale, and specialized animal husbandry in China, the complete set of cow manure organic fertilizer equipment has become increasingly prominent in terms of environmental pollution caused by concentrated discharge of cow manure and the comprehensive utilization of cow manure. However, cow manure not only contains a large amount of essential nutrients for plants such as organic matter, nitrogen, phosphorus, and potassium, but also contains various enzymes and microorganisms. Cow manure, as fertilizer, plays an irreplaceable role in fertilizers.

The general complete set of cow manure organic fertilizer equipment mainly consists of fermentation system, drying system, deodorization and dust removal system, crushing system, ingredient system, mixing system, granulation system, cooling and drying system, screening system, and finished product packaging system.

The fermentation system consists of a feed conveyor, a biological deodorizer, a mixing mixer, a proprietary lifting composting machine, and an electrical automatic control system;

The main equipment of the drying system includes belt conveyor, rotary dryer, cooling machine, induced draft fan, hot air stove, etc;

The deodorization and dust removal system consists of a settling chamber, a dust removal chamber, etc;

The crushing system includes new semi wet material crushers, LP chain crushers or cage crushers, belt conveyors, etc;

The batching system includes equipment such as an electronic batching system, a disc feeder, and a vibrating screen, which can be configured with 6-8 types of raw materials at once;

The mixing system consists of optional horizontal or disc mixers, vibrating screens, mobile belt conveyors, etc.

Equipment requirements for granulators for producing granular organic fertilizers

fertilizer granulator Sep 14, 2023

Organic fertilizer equipment is not uncommon in production and life, but with the improvement of people’s living standards, organic fertilizer has broad prospects in the entire green environment. Let’s talk about granular organic fertilizers.

Organic fertilizers are spherical particles, and our organic fertilizer equipment has played a huge role in the production process. The process of producing organic fertilizer granules is very complicated. The granulation process includes: fermentation-crushing-mixing-granulation-circle forming-drying-cooling-sieving-packaging. Organic fertilizer production line equipment includes: fermentation turning machine, crusher, feeder, horizontal mixer, organic fertilizer granulator machine, dryer, cooling machine, screening machine, weighing and packaging machine.

The requirements for granular organic fertilizers are as follows:

1. Raw material requirements: Organic fertilizer raw materials are also very extensive, such as crop straw, soybean meal, animal manure, wine tank, sugar residue, domestic garbage, etc. These materials must first be full-bodied, and some nutrients can be added appropriately during the fermentation process to improve the fertility of the granules, which is the requirement of the materials.

2. Moisture requirements: Generally, the granulation is dry in and dry out, and the moisture is set at about 15%, and then different organic fertilizer granulators are used to granulate according to the different characteristics of the material. Common organic fertilizer granulators on the market include: npk fertilizer granulator, stock transfer granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.

3. Requirements for organic fertilizer equipment: The new organic fertilizer granulator is suitable for materials with high adhesion, high molding rate and high density. If the extrusion material is not good, it needs to be extruded with a flat die pellet machine first, and then shaped with a ball shaping machine.

Using organic fertilizer production lines to treat biological waste and protect the environment

fertilizer granulator Sep 14, 2023

The role of organic fertilizer equipment in ecological environmental protection is reflected. Organic fertilizer equipment can greatly reduce the pollution of feces to the environment, reduce costs, improve economic benefits, and enable society to embark on a virtuous cycle of sustainable development.

The organic fertilizer production line equipment includes: fermentation turner, crusher, feeder, horizontal mixer, organic fertilizer granulator, dryer, cooler, screening machine, weighing and packaging machine. Common organic fertilizer granulators include: roller extrusion granulator, stock granulator, disc granulator machine, npk fertilizer granulator, flat die granulator, ring die granulator, and the fertilizer granulator machine price is not high.

1. It can reach the standard of harmless management. The raw materials of organic fertilizer are livestock manure and broken crop straw, which can be decomposed into alcohol by high temperature fermentation at 60-70 ℃ for 10-15 days to achieve the purpose of eliminating harmful substances. However, we can still further process the alcohol-decomposed material through organic fertilizer equipment, and then produce organic fertilizer containing nutrients, realizing the core concept of comprehensive utilization of waste.

2. Scientific production process. Bio-bacteria fermentation production process, prepare production buildings and production processes according to the requirements of environmental protection level. The feces of livestock and poultry treated by bacterial fermentation can quickly eliminate the odor. After the occurrence of alcohol, transportation, secondary processing, packaging and field operations will not have peculiar smell.

3. Make it easier for plants to absorb and consolidate the quick effect of organic fertilizer. In the production process of the biological bacteria fermentation method, the treatment of livestock and poultry manure is carried out under the decomposition of biological bacteria, and the temperature is gradually increased and maintained between 60-70 °C. During this period, the nutrients in the livestock and poultry manure It will not be lost, but will stimulate the growth of macromolecular nutrients in the feces to small molecular nutrients, and produce more substances that are beneficial to the growth of crops.

Equipment composition and process flow of small-scale organic fertilizer production line

fertilizer granulator Sep 14, 2023

Compared with chemical fertilizers, bio organic fertilizers have a high organic matter content and are particularly suitable for land reclamation and soil improvement. Bioorganic fertilizers have a wide range of applications, including various food crops, cash crops, organic farms, etc., which have a high demand for bioorganic fertilizers. Moreover, the food and vegetables produced by applying bioorganic fertilizers have a better taste. If used on cash crops such as tobacco, it can significantly improve the grade evaluation of tobacco, and is therefore highly welcomed by farmers. After converting livestock and poultry breeding waste into organic fertilizer, it can generally be sold for 600-800 yuan/t. In contrast, the market price of ordinary composite fertilizer is around 1200-1800 yuan/t. Therefore, organic fertilizer has a certain price advantage and a very broad market prospect.

The small-scale organic fertilizer production line mainly consists of fermentation and tipping equipment, drying system, deodorization and dust removal system, crushing system, ingredient system, mixing system, granulation equipment, and finished product packaging system; The fermentation system for harmless treatment of livestock and poultry manure includes: feed conveyor, biological deodorizer, mixer, composting machine, oxygen supply system, and automatic control system.

Process flow of small organic fertilizer complete equipment:

1. Ground stacking, using a ground tipping machine, or feeding materials in a fermentation tank, or using a trough composting machine

2. Evenly sprinkle the bacterial agent, ferment in a pile to achieve heating, odor removal, maturation, and killing of miscellaneous bacteria and grass seeds

3. Fermentation takes 7-12 days, and the number of times the pile is flipped varies depending on the temperature in different regions

4. Completely fermented and matured, discharged from the tank (ground type, directly stacked with a forklift)

5. Use a grading screen for coarse and fine screening (the screened powdered fertilizer can be sold directly)

6. Crush the selected large blocks with a grinder and return them to the grading screen

7. Mix the required trace elements with a pre mixer

8. Granulation using an organic fertilizer granulator

9. Feed into dryer and cooler

10. Automatic packaging machine packaging and sales

Market prospects for building organic fertilizer production lines in aquaculture farms

fertilizer granulator Sep 14, 2023

With the advancement of science and technology, the processing technology of organic fertilizer is still progressing. The organic fertilizer equipment can be divided into several sections such as dry fermentation, crushing part, stirring and mixing, organic fertilizer granulator machine granulation into balls, refrigeration drying, screening and packaging, and electronically controlled ash removal. The organic fertilizer equipment in the crushing part includes organic fertilizer crusher and organic fertilizer crusher, which mainly lays the foundation for subsequent granulation and mixing. The organic fertilizer equipment in the dry fermentation part mainly includes facilities such as excrement transport vehicles, extrusion dryers, stackers, and fertilizer dryers. The main purpose of the organic fertilizer equipment in the stirring and mixing part is to symmetric material composition and adjust material moisture. 

The organic fertilizer equipment of the granulation and pelletizing part is the core part and the heart of the fertilizer granulation equipment. Granulation into spheres is divided into two categories: cylindrical granules and irregular spherical granules. Generally speaking, cylindrical granules are extruded by a flat die granulator, and spherical granules are classified by a horizontal centrifugal high-efficiency spherical granulator. Common organic fertilizer granulators include: npk fertilizer granulator, stock granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring granulator die granulator, all kinds of granulator have their own production characteristics, and the fertilizer granulator machine price varies. Of course, different raw materials and output have different suitable equipment.

Entering the new China in the 21st century, the development of the product market is booming, people’s consumption ability has also been improved, and life values ​​and consumption concepts have undergone earth-shaking changes, which is a major turning point in the fate of the organic fertilizer production equipment market. Similarly, all countries in the world are moving towards green development, and the organic fertilizer equipment market has broad prospects.