How is the double roll granulator used in organic fertilizer equipment for granulation?

fertilizer granulator Jun 4, 2024

The complete set of npk manufacturing process can usually be divided into: raw material batching, raw material mixing, raw material granulation (drum granulator, counter-roll granulator), particle drying, particle cooling, particle classification, finished product coating, Final product packaging.

NPK fertilizer production line (NPK) is our fertilizer production equipment product with stable operation, high quality and easy maintenance and repair. High ball formation rate, less external circulation materials, low comprehensive energy consumption, no pollution, and strong adaptability.

At present, the compound fertilizer mixing method of the roller extrusion granulator has developed rapidly both in foreign countries and in China. The roller extrusion granulator strictly controls the particle size, so how does the roller granulator work? 

The double roller granulator uses the motor as the power to connect the belt, and drives the two counter-roll dies to rotate toward each other. The semi-circular grooves of the same size are distributed on the die, and the die rotates to the contact point to form a circle. The resulting particle size is determined by the abrasive tool selected and is formed in one pass. It is suitable for organic fertilizer, compound fertilizer, feed, chemical industry and other fields.

The roller extrusion organic fertilizer granulator is an improved product that absorbs the new technology of the international granulator. The machine is equipped with a feeding system that is connected with a pre-continuous feeder with a machine touch device and a forced feeding screw feeding hopper, which ensures the continuity, adequacy and uniformity of the feeding, which is an important step. The paired rolls are engraved with evenly distributed arc grooves, which is beneficial for the material to bite into the rolls, causing the arc groove to seal the cavity (belt) during operation, and also beneficial for the compaction of the material, reducing the forming pressure of the mechanism and the load of the main engine, and improving the rolling process. sheet manufacturing rate.

The process flow and supporting equipment of cow manure organic fertilizer production line

fertilizer granulator Jun 4, 2024

A cow produces approximately 30-40 kilograms of excrement per day, and a small organic fertilizer production line can be established in a cattle farm with 5000 cows. So what are the production processes for cow manure organic fertilizer.

The process flow and supporting equipment of cow manure organic fertilizer production line

The production process of organic fertilizers such as cow manure involves steps such as fermentation, crushing, mixing, granulation, screening, drying and cooling, and packaging; The equipment used includes organic fertilizer fermentation equipment, forklift+feeding bin, semi wet material crusher, dual axis mixer, organic fertilizer agitator granulator, organic fertilizer drying and cooling equipment, drum screen, automatic packaging and other equipment. Other configurations include coating machine, automatic batching system, etc.

The equipment in the organic fertilizer production line is relatively mature and has great advantages compared to traditional processes. For example, a semi wet material crusher is specifically suitable for crushing organic fertilizers. After fermentation, it can be directly crushed without the need for other equipment and processes; Stirring toothed granulators also have many advantages over disc granulators.

The price of a complete set of cow manure organic fertilizer production line depends on the configuration and different yield sizes. We should pay attention to the following aspects when investing in organic fertilizer plants.

1. Raw materials. The raw materials for organic fertilizer are poultry and livestock manure, or some kitchen waste, mushroom residue, etc. Because these raw materials have no other uses, the cost is usually not high. It is important to note whether the surrounding supply of these raw materials is sufficient. The farther the distance, the higher the transportation cost.

2. Labor costs. A complete set of cow manure organic fertilizer production line has about 4-6 workers. Of course, different production line configurations require different amounts of labor, including fully automatic packaging machines that do not require workers, as well as semi-automatic packaging machines.

35. Factory and civil engineering costs. The organic fertilizer production line has low requirements for the production plant and does not require large-scale construction. Mainly the cost of the venue. There is no need for major adjustments to the subsequent factory buildings, as they have a long service life and relatively low annual costs.

Equipment and Price for Processing Organic Fertilizer from Small Cattle and Sheep Manure

fertilizer granulator May 30, 2024

The development of miniaturization of organic fertilizer equipment for processing cow and sheep manure is a major advancement in agricultural technology in recent years. By processing cow and sheep manure, agricultural organic waste resources can be effectively utilized to produce excellent organic fertilizers, reducing dependence on chemical fertilizers and improving crop quality and yield.

Small scale organic fertilizer production equipment has many advantages. Firstly, its small size and small footprint make it suitable for installation and use near farmland. Secondly, these small devices are easy to operate and do not require much professional knowledge and skills, making it easy for farmers to get started. Meanwhile, due to the advanced technology and processes adopted by these devices, the processing process has the characteristics of high efficiency and energy conservation, which can greatly reduce energy consumption and environmental pollution.

The cost of producing one ton of organic fertilizer is about 300-600 yuan, and the market price of one ton of organic fertilizer is about 700-1300 yuan. The annual profit of an organic fertilizer production line with an annual output of 10000 tons, excluding equipment and production costs, is about 2 million yuan. Cost input for organic fertilizer production: In the production process of cow and sheep manure organic fertilizer, raw material costs, transportation costs, labor costs, packaging costs, etc. need to be considered.

The prices of organic fertilizer equipment vary with different yields, and you can also make appropriate plans based on your investment budget. Firstly, you need to understand the amount of organic fertilizer production you want to invest in, and then inform the manufacturer of the raw materials used for processing and production. This will provide you with an approximate price range, and then choose the appropriate organic fertilizer equipment configuration based on the expected investment.

Equipment and advantages of an annual production line for 10000 tons of powdered organic fertilizer

fertilizer granulator May 30, 2024

The powdered organic fertilizer production line equipment is an organic fertilizer processing equipment suitable for small and medium-sized breeding farms and farmers, which not only solves the environmental protection problem of organic waste, but also increases the source of income.

The equipment of the annual production line for 10000 tons of powdered organic fertilizer has the following advantages:

1. The equipment process is simple and only requires four steps: fermentation, crushing, screening, and packaging, without the need for granulation process, saving time and energy.

2. The equipment of the powdered organic fertilizer production line is easy to operate, requiring only 2-3 people to complete the operation. The fermentation process can be automated using a crawler turner or a mobile turner. The crushing, screening, and packaging processes can be achieved continuously using semi wet material crushers, drum screening machines, automatic packaging machines, or weighing scales.

3. The investment cost is low, compared to the granular organic fertilizer production line, there is no need for granulation equipment and drying equipment, which reduces equipment procurement and operating costs.

4. Easy maintenance, simple equipment structure, easy installation and debugging, low failure rate, and low maintenance costs.

5. The product quality is high, and due to the absence of high-temperature granulation process, the microorganisms and nutrients in organic waste are retained, which improves the activity and effectiveness of organic fertilizer.

6. The product is flexible in form and can be used in a spray or hole application manner according to market demand and user preferences.

In summary, the powdered organic fertilizer production line equipment is a suitable organic fertilizer processing equipment for small and medium-sized breeding farms and farmers, which not only solves the environmental protection problem of organic waste, but also increases the source of income.

What organic fertilizer equipment is needed for investing in organic fertilizer production plants?

fertilizer granulator May 30, 2024

The raw materials of bio-organic fertilizer are easy to obtain, the production process is simple, and the production investment is far lower than the investment required for the production of chemical fertilizers. If calculated on the basis of 500,000 mu of farmland in a county, applying 80kg of bio-organic fertilizer per mu for one crop requires a total of 40,000 tons of fertilizer. Planting multiple crops a year requires a larger amount of fertilizer. The production of this product requires less investment, easy access to raw materials, simple process, lower product price than chemical fertilizers, extremely market competitiveness, and huge economic and social benefits. Saving chemical fertilizers and energy, protecting the ecological environment, and sustainable agricultural development are issues that all countries in the world attach great importance to.

The organic fertilizer equipment is based on the production characteristics of bio-organic fertilizer. The plant configuration and simple production process should be equipped with a complete set of special equipment for the production and processing of organic fertilizers. For granulation, a mixer and a granulator should be added.

The complete set of large-scale livestock and poultry organic fertilizer npk fertilizer production line with an annual output of 100,000-200,000 tons include: forklift feeder, trough turner, vertical pulverizer, trommel screening machine, dynamic batching machine, rotary drum granulator, throwing machine, dryer, cooler, coating machine, automatic quantitative packaging scale.

Organic fertilizer pulverizer: It is used for the pulverization of materials, so that the subsequent materials and strains can be mixed evenly, and the fermentation is sufficient, which is convenient for granulation.

Organic fertilizer mixer: It is used to fully mix various materials and bacteria.

Organic fertilizer turner: It is a special equipment for trough fermentation. It has the functions of tipping, moving and dehydrating to ensure that the mixed material is fully fermented. It is the key equipment for industrial production of organic fertilizers.

Organic fertilizer granulator: The double roller granulator is used for the granulation of organic fertilizers to meet the needs of different agronomy and crops.

Organic fertilizer screening machine: screen out impurities, improve the purity of organic fertilizer, or screen particles suitable for agronomic requirements.

Organic fertilizer conveyor: It is used for material silo, out-warehouse transportation and organic fertilizer transfer.

The process flow and equipment required for processing cow manure into organic fertilizer

fertilizer granulator May 30, 2024

If non composted decomposed manure directly enters farmland, it will consume the oxygen in the soil of crop roots, produce high-temperature combustion of crop roots (usually referred to as burning seedlings), produce harmful substances of pathogens, not only fail to achieve the expected production effect, but also cause secondary pollution of soil, water, atmosphere, and agricultural products, posing serious risks to food safety production and ecological environment.

A complete set of equipment for processing poultry manure organic fertilizer production line usually includes the following main parts:

Fermentation and flipping equipment, feeding machine, crushing equipment, screening equipment, granulation equipment, drying equipment, cooling equipment, packaging equipment, dust removal equipment, etc. These are the basic equipment, and the specific configuration needs to be selected based on production capacity, operation time, site, and finished product shape.

Among them, the vertical crusher is mainly used for preliminary crushing of poultry manure, while the chain crusher is used for further crushing of poultry manure for better composting. The dual axis continuous mixer is used to thoroughly mix poultry manure with other organic materials, ensuring even distribution of nutrients.

The turner is used to compost the mixed materials and promote their fermentation into organic fertilizer.

The drum screening machine is mainly used to screen out organic fertilizers with uniform particles to meet the needs of different uses. Finally, the packaging machine is used to package organic fertilizers for sale on the market.

Poultry manure is roughly crushed through a vertical crusher, and then finely crushed through a chain crusher. Next, mix the finely ground poultry manure with other organic materials to evenly distribute nutrients. Subsequently, the mixed material is sent to the composting machine for composting treatment. During the composting process, the material gradually ferments into organic fertilizer. After completing the composting, the organic fertilizer is screened out by a drum screening machine to obtain uniform particles of organic fertilizer. Finally, the selected organic fertilizers will be packaged using a packaging machine for sale and use.

The process flow of small and medium-sized cow manure organic fertilizer production line

fertilizer granulator May 30, 2024

Cow manure is a popular raw material for organic fertilizers, and the manufacturing equipment and process have been gradually improved and matured. In addition, some policies and subsidies from organic fertilizer factories currently make organic fertilizer production practitioners quite popular. The commonly used organic fertilizer production equipment on the market currently includes a complete process from organic fertilizer fermentation to granular packaging. Overall, making organic fertilizer is still very convenient.

The process flow of small and medium-sized cow manure organic fertilizer production line:

Place fresh cow manure with a moisture content of 65% -85% and an appropriate amount of auxiliary materials (dry straw, crushed grass, dry cow manure, etc.) in a fermentation tank for fermentation, while thoroughly stirring with a fermentation equipment (organic fertilizer mixer);

The organic fertilizer flipper continuously flips to adjust water content and carbon to nitrogen ratio (C/N); The mixed fresh cow manure is fermented for 7 days under suitable temperature and oxygen conditions; Then it is sent into the dryer, where the cow manure blocks come into full contact with hot air and quickly lose surface moisture; Due to the high-speed rotating crushing equipment inside the dryer, the cow manure blocks are constantly crushed and dehydrated, completing the drying process; Measurement, bagging, packaging, and human storage.

When producing balanced composite organic fertilizers, the N content of dried cow manure is measured during the intermediate stage of drying cow manure P. The content of K element, and then based on various crops, flowers, grasslands, fruits, and vegetables, balance the compound organic fertilizer N P. The requirement for K element is to add it quantitatively to the drying cow manure, stir thoroughly with a mixer, measure, bag, package, and store in person.

The broad prospects of NPK fertilizer production lines in the green agricultural market

fertilizer granulator May 30, 2024

The market demand for granular potash fertilizer is large, and the development and utilization prospects are broad. Granular potash fertilizer has good physical properties, no dust during loading and unloading, no agglomeration during long-term storage, easy to spread during fertilization, and can also play a role in grade release, improve the utilization rate of fertilizer, and its production meets market needs.

The npk fertilizer production line mainly includes feeder, disc mixer, chain crusher, double roller granulator, drum dryer, drum cooler, drum screener, finished product warehouse, automatic packaging machine, belt conveyor , dust settling chamber, heat exchanger.

The npk manufacturing process is sorting, drying, fermentation, crushing, mixing and packaging. The composition of garbage is complex and varies in thickness, and it needs to be sorted before it can be used as a raw material for fertilizer production. The organic fertilizer production line is mainly the raw materials of organic fertilizers that are crushed, sieved, and then weighed, batched and mixed with the raw materials of the binder and other components to be compatible in an automatic batching and mixing system according to the ratio requirements. The fully mixed materials It is fed into the granulator uniformly and continuously by the belt conveyor for granulation.

The poultry and livestock manure organic fertilizer equipment uses chicken and pig manure as the main raw materials, adds a certain amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, etc., and uses rice bran, yeast, soybean meal and sugar to ferment for a certain period of time as biological bacteria. Under the action of mixed fermentation. The organic fertilizer can eliminate soil compaction, increase the yield of crops, and has the function of accelerating ripening. The fertilizer can be widely used in agricultural production, has low application cost, has no environmental pollution, and is beneficial to soil improvement.

Utilize the npk fertilizer production line to produce fertilizers containing sufficient NPK fertilizers, which help plants grow, increase the yield of seeds and fruits, and improve the quality of leaves and fodder crops. They are an inevitable part of our daily life, so it is important to produce high-quality NPK fertilizers.

Equipment required for processing cow manure into granular organic fertilizer

fertilizer granulator May 30, 2024

Cow manure itself is a good source of organic fertilizer. In addition to being rich in trace elements such as organic matter, nitrogen, phosphorus, and potassium, it also contains various biological enzymes and microorganisms. After being made into fertilizer, cow manure fertilizer can play an irreplaceable role in improving soil organic matter and fertility, improving soil structure, improving soil physical and chemical environment, and microbial environment.

Equipment required for processing cow manure into granular organic fertilizer

The equipment used in the production of cow manure granular organic fertilizer includes: fermentation flipping machine, belt conveyor, crusher, mixer, extrusion granulator or disc granulator, screening machine, mixer, and dryer.

Mixer – evenly and thoroughly stir pig manure and fermentation agent straw and other auxiliary materials;

Walking fermentation flipping machine – The fermentation flipping machine flips and ferments cow manure for aerobic fermentation

Semi wet material crusher – crushing fermented cow manure fertilizer

Disc granulator or extrusion granulator for fertilizer granulation – the screening machine screens out unqualified organic fertilizer particles and uses a crusher to crush and re granulate them.

Overall, the equipment required for treating organic fertilizers with cow manure includes: cow manure flipper, crusher, mixer, granulator, screening machine, dryer, and automatic packaging machine. The first step of fermentation treatment in the production process is the focus of the entire process. The fermentation effect determines the overall quality of cow manure organic fertilizer. The subsequent processing mainly involves shaping the organic fertilizer to enhance the appearance of the product.

Equipment and granulation process of powdered organic fertilizer production line

fertilizer granulator May 30, 2024

The process flow of the powdered organic fertilizer production line is as follows:

The production process of organic fertilizer powder is an important production technology, which can make organic fertilizers into powder form for easy storage, transportation, and application. This production process is generally divided into several processes, including raw material processing, proportioning, fermentation, dehydration, and powder making.

Pre processing; After the composting raw materials are transported to the yard, they are weighed by a scale and sent to a mixing and stirring device. They are mixed with organic wastewater from production and domestic use in the factory, and composite bacteria are added. The moisture and carbon nitrogen ratio of the composting fertilizer are roughly adjusted according to the raw material composition, and then mixed before entering the next process.

One fermentation; The mixed raw materials are fed into a fermentation tank using a loader and stacked into a fermentation pile. A fan is used to force ventilation from the bottom of the fermentation tank upwards for oxygen supply. At the same time, the pile is flipped for about 2 days and supplemented with water and nutrients. The fermentation temperature is controlled between 50 ℃ and 65 ℃ for aerobic fermentation. The fermentation cycle for this project is 8 days.

Post processing; After the fermented semi-finished product is discharged, it is ready to enter the next process.

Equipment and granulation process of powdered organic fertilizer production line

The process determines the equipment, and the equipment used in the production line of powdered organic fertilizer is generally relatively rare. Usually as follows:

Fertilizer equipment one, fermentation turner or organic fertilizer turner, which is a device used for both powdered and granular organic fertilizers;

Fertilizer equipment 2, material crusher, is one of the essential equipment for processing organic fertilizers;

Fertilizer equipment three, screening machine, screens out raw materials that exceed the powder requirements and returns them for further crushing;

Fertilizer equipment four, automatic weighing and packaging machine.