Chicken manure fermentation organic fertilizer production line to increase farm revenue

fertilizer granulator Apr 6, 2023

The products produced by the organic fertilizer production line are based on fresh chicken, pig dung, mushroom dregs, and other organic-containing waste materials. They do not contain any chemical ingredients. They are rich in the Vatican, and chickens and pigs have poor digestion ability, which can only consume 25% of the Nutritional ingredients, and the other 75% of the nutritional ingredients in the feed are excreted with the feces, so that the dried product contains nitrogen, phosphorus, potassium, organic matter, amino acids, proteins and other ingredients. Chicken manure fermented chicken manure not only created economic benefits for the company, but also made a huge contribution to human environmental protection projects.

The company provides large, medium and small biofertilizer project, which have the following characteristics:
1. Simple structure and easy operation. The use of some beneficial microorganisms can promote the rapid decay of organic waste such as animal manure, and adopts a unique trough continuous aerobic fermentation technology to make organic waste quickly deodorize, sterilize, and mature in a short period of time. The purpose of recycling and reducing the amount of processing and saving the fermentation site, the fermentation cycle is 8-10 days, reducing the energy consumption in the fermentation process, and making the quality of the fermented materials and products more stable.

2. During the fermentation process, automatic control of the number of times the fermented material is turned over. Under the action of forward and horizontal walking power, the stacker auger continuously throws, breaks, drops the ground and produces the fermented material to the rear of the fermentation tank. A certain displacement causes the material to move back regularly and equidistantly in the tank, thereby forming a continuous aerobic fermentation process.

3. The design of multiple tanks under the function of the lift truck reduces equipment and facilities investment and realizes innovation in large-scale production.

Cost calculation of organic fertilizer processing plant

fertilizer granulator Mar 31, 2023

The cost of organic fertilizer production plant includes the cost of organic fertilizer processing equipment, site investment and construction equipment cost, land rent, etc.
1. Processing equipment cost
Among them, the price of one trough tipper is 40000 yuan, the price of three silos is 8500 yuan, the price of one material grinder is 12000 yuan, the price of one drum screening machine is 10000 yuan, the price of one horizontal mixer is 13000 yuan, the price of five belt conveyors is 27500 yuan, the price of one packaging machine is 35000 yuan, and the organic fertilizer production plant cost is 150000 yuan.

2. Land rent
Because it is in rural areas, the price is not particularly high. It basically belongs to three types of industrial land, and the rent per mu is about 100000-200000 yuan / year.

3. Cost of plant construction
Among them, the higher investment is the cost of building the plant area. The construction price is about 300-400 yuan / m2. For the organic fertilizer production line with an annual output of 5000 tons, the fermentation tank workshop is about 700 square meters, the processing plant is about 500 square meters, and the warehouse and office area is 400 square meters. The total cost of building the plant area is about 350-500000 yuan.

4. Total cost
Among them, the cost of processing equipment is 150000 yuan, the average price of land rent is 150000 yuan / year, the construction cost of plant area is 400000 yuan, and the total cost is about 700000 yuan. If the industrial land of class II or above is selected, it needs to be calculated separately. 

how to reduce dust in organic fertilizer production line

fertilizer granulator Mar 31, 2023

Organic fertilizer production equipment in the process of processing organic fertilizer, will produce a lot of dust, if not handled properly, will cause serious dust pollution. However, the organic fertilizer production line of our factory has less dust and more environmental protection, which is mainly realized by bag filter. Today, Huaqiang heavy industry small editor will explain how to reduce dust and environmental protection in organic fertilizer production line

The equipment in the production workshop should be completely closed at each blanking point, and the exhaust pipe should be installed. It ensures that the odor and dust in the organic fertilizer production process are leaked out, and the dust generated at the dropping point is then pumped into the bag filter by the induced draft fan. It is basically dust-free.

The inside of the bag filter is composed of several bags. The dust is filtered out by the bag, and the wind is discharged into the atmosphere through the bag. The bag filter is equipped with high-pressure blowing device in each bag. The dust on the bag is shaken off instantly by synchronous action of solenoid valve and time relay. Through the unloader at the lower end, the uniformly collected dust is discharged into the mixer, and the fertilizer is recycled. 

Fertilizer production line technology of chicken manure organic fertilizer particles

fertilizer granulator Mar 31, 2023

The design of chicken manure organic fertilizer pellet fermentation production process design includes:
1.Efficient compound bacteria and its propagation technology;

2. advanced raw material allocation technology and biological fermentation system;

3. the best special fertilizer formula technology (can flexibly design the best combination of product formula based on local soil and crop characteristics);

4. Reasonable secondary pollution (exhaust gas and depression) control technology;

5. Design and manufacturing technology of organic fertilizer production line equipment.

The more complicated process of chicken manure organic fertilizer production line is as follows: organic fertilizer raw materials (animal manure, domestic waste, dead leaves, biogas residues, waste bacteria, etc.) are fermented into a semi-wet material grinder for crushing, and then nitrogen is added. Phosphorus and potassium and other elements (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) make the contained mineral elements reach the required standard, and then have a mixer to stir, and then enter the fertilizer granulator machine to get granules, after drying, screened by a sieving machine, qualified products are packaged, and unqualified returned to the granulator for granulation.

Among them, the reasonable mix of fineness of raw materials is very important for the organic fertilizer production line.

The fineness of the whole raw material should be matched as follows: about 100% to 60% of the raw materials account for about 30% to 40%, 60% to 1.00㎜ diameter raw materials account for about 35%, small particles with a diameter of 1.00-2.00㎜ about 25% -30% The higher the fineness of the material, the better the viscosity, and the higher the surface finish of the granulated particles.

However, in the production process, the use of ultra-high proportion of high-fineness materials is prone to problems such as excessively large particles and irregular particles.

How to adjust the disc granulator to produce fertilizer in the best state

fertilizer granulator Mar 31, 2023

In the process of using organic fertilizer production equipment, if strictly abide by the precautions in the operation process, it will effectively improve the granulation rate, reduce energy consumption and prolong the service life of the equipment. So from the following aspects, we can adjust the disc granulator to make the fertilizer production reach the best state.

1. Strictly control the quality of powder

(1) It is strictly forbidden to have iron block, stone larger than 10 mm and wood block larger than 10 mm in raw material discharging and feeding of fertilizer production line. Rice bran and sand can not exceed the quality index, too much will seriously cause low output of disc granulator.

(2) According to the formula of NPK compound fertilizer, the quality of various raw materials such as chemical fertilizer should be carefully controlled.

2.Reform the new type of blade in the disc

The blade of disc granulator is good, and the size of the granule is uniform and beautiful. The blade is divided into front blade and rear blade, and there is no gap between the two blades.

3. The main technical key to operate the disc granulator

(1) Do a good job in the technical training of staff before operation, improve the technical quality and operation skills of workers.

(2) The particle size of compound fertilizer is 70-90 mesh.

4. Select and adjust the nozzle of disc granulator

(1) The working mechanism of the nozzle must be mastered when selecting the nozzle

According to hydrodynamics, it has been proved that the bigger the pressure is, the smaller the through hole is, and the bigger the droplet diffusion surface is. Under the same pressure, the spray hole of the nozzle is small and the droplet density is small, while the spray hole is large, the droplet density is high.

(2) How to choose the model and specification of the nozzle

The smaller (or larger) droplet of feed liquid is, the smaller (or larger) particle size is, and the lower (or higher) yield of fertilizer production line is.

The denser (or thinner) the droplets are, the more (or less) they are made and the higher (or lower) the output is.

Automatic packaging equipment for NPK fertilizer production line

fertilizer granulator Mar 31, 2023

 NPK fertilizer production line industry granular material quantitative packaging system commonly used bucket quantitative packaging scales, divided into two types of pneumatic and electric.

1. Pneumatic quantitative packing scale and electric quantitative packing scale
A wide range of pneumatic quantitative packaging scales. The advantages are fast packaging speed, fewer electronic components, and simple failure judgment. The disadvantage is that the ambient temperature is required, especially in high-cold areas in winter, there is a risk of icing in the air pipelines in the buildings without heating, which affects the braking system, so anti-icing measures should be taken in high-cold areas.
Electric quantitative packing scales have only appeared in recent years, and manufacturers are mainly concentrated in Harbin. The original intention is to adapt to the use in alpine regions. The advantage is that no anti-icing measures need to be taken. The disadvantage is that there are many electronic components, the circuit is complicated, and the failure is difficult to judge. The packaging speed is slower than the pneumatic quantitative packaging scale.

2. Hanging mode selection of quantitative hopper
No matter what kind of quantitative packaging scale, we think that the 3-point type hanging hanging weighing hopper has good stability, but the price is relatively high. 3 sensors are needed. If a fault occurs, you need to determine which sensor is faulty. The stability of the measuring hopper is worse (there may be some problems with the design of the side-hanging packaging scale used by me), but the price is relatively cheap, using only 1 sensor, the stability of the 2-point hanging weighing hopper is generally Not recommended for high speed packaging.

3. Selection of control table for quantitative packing scale
General pneumatic scales with F701 series have good performance, fast speed, high precision, and easy to master adjustment methods. Although the price is relatively high, but the value is good, the electric scale instruments are free from the manufacturers and are different.

We are fertilizer machine manufacturers, we can supply different kinds of fertilizer machines, welcome to consult.

Organic fertilizer machine realizes the green ecology of manure returning to the field

fertilizer granulator Mar 31, 2023

The reason why livestock and poultry manure can be turned into available resources is inseparable from the organic fertilizer machine. In the development process, the main direction is harmless and fertilizer. The organic fertilizer manufacturing machine processes manure and processes organic fertilizer, which has become a new road for the development of the combination of agriculture and animal husbandry, planting and breeding, and green ecological cycle.

Organic fertilizer manufacturing process steps:

1. Raw material fermentation. Chicken manure and straw are mixed according to the ratio of various raw materials, and the compost tipping machine is used to help the fermentation and decay quickly.

2. Raw material crushing. The agglomerated materials during composting are crushed evenly with a crusher to reduce the diameter of materials.

3. Raw material granulation. The crushed materials are granulated by two in one organic fertilizer granulator.

4. Drying of granules. The granulated materials are sent to the dryer to dry the particles for moisture storage.

5. Particle cooling. After drying, the material has high temperature and easy to agglomerate. After cooling, it is easy to store and transport.

6. Screening of finished products. After cooling, the qualified products will be screened out, and the unqualified pulverizer will be crushed and granulated again.

7. Apply a layer of protective film to the particles with the coating machine to make the particles more round.

8. Finished product packaging. The granules are packed in finished bags and stored in a ventilated place.

Organic fertilizer production line uses a dual shaft mixer to mix raw materials

fertilizer granulator Mar 31, 2023

 The double-shaft mixer is an important mechanical equipment in the organic fertilizer production line. It uses two sets of spiral blades (or stirring knives) for stirring. It has the characteristics of high stirring efficiency, small floor area and long service life. Adopting horizontal reducer transmission, smooth rotation and low noise. The machine feeds from the top and discharges from the bottom. The structure is reasonable. The seals between the joint surfaces are tight and the operation is stable. A humidification water spray system is provided to ensure uniform water spray and adjust the water supply to meet the needs.

Advantages: It has high mixing efficiency and small footprint. Spiral blade adopts high wear-resistant special alloy, dual-shaft wet mixer adopts reducer transmission, smooth rotation and low noise. The dual-shaft mixer feeds from the top and discharges from the bottom. The structure is reasonable, and the sealing between the joint surfaces is tight, and the operation is stable. .

Use and maintenance:
1. Installation: Place the machine stably, install the machine feet, and flatten it so that the machine can run freely.
2. Before use, refill the oil to be refueled, and then run it at no load, check whether the fasteners are loose, whether the electrical is normal, and whether the machine is operating normally. If there is any abnormality, repair and debug.
3. Turn the feeding port to the top, open the feeding cap for feeding, and the feeding amount should not exceed the specified volume. Then close the feeding cap and start the machine to run. If an abnormality is found on the way, it must be shut down and inspected.
4. After work or changing the variety, the inside and outside of the hopper must be rinsed clean.

We are professional fertilizer machine manufacturers. The main products are: organic fertilizer equipment, compound fertilizer equipment, blended fertilizer equipment, granulator, dryer, mixer, etc. Welcome to buy.

Investment production of small organic fertilizer production line

fertilizer granulator Mar 31, 2023

Small organic fertilizer production line (i.e. small organic fertilizer processing plant) is divided into two types: powder line and particle line.

Compared with powder line, granular line equipment needs more equipment and investment.

Therefore, the powder organic fertilizer on the market is usually cheaper than the granular organic fertilizer, which can be sold for 600 yuan / ton, and the granular organic fertilizer can be sold for 1000 yuan / ton. Some high-quality organic fertilizers cost thousands of yuan per ton.

Powder organic fertilizer production line needs to purchase equipment: fermentation overturning machine, crusher, packaging machine, etc. The equipment investment is between 80000 and 150000.

Granular organic fertilizer production line needs to purchase equipment: fermentation overturning machine, crusher, granulator machine for fertilizer, screening machine, packaging machine, etc. The equipment investment is 150000-450000. There are many kinds of equipment for organic fertilizer production, so we need to make different plans of organic fertilizer production line according to the different materials and output of customers. 

Organic fertilizer products can be made into granules or powders, depending on market demand. In order to balance nutrients and be suitable for transportation and storage, it is suggested that organic fertilizer should be processed into granular form. Granular fertilizer has good commercial properties and will not be automatically graded in the process of storage and transportation.

How to deal with feces effectively and pollution-free in pig farms

fertilizer granulator Mar 31, 2023

arge pig farms will produce a lot of pig manure every day. How to deal with pig manure is a very important problem for enterprises. In general, it is recommended to use manure composting fermentation process of organic fertilizer production line for treatment, so as to achieve harmless, and the farm will not be affected by odor and bacteria. Moreover, further processing pig manure into organic fertilizer can be sold on the market, thus turning waste into treasure and bringing a source of economic income.

Pig manure organic fertilizer production line is a fermentation process that uses the aerobic microorganisms contained in the fermentation agent to decompose the organic matter in pig manure which is not easy to be directly used by crops into small molecular substances, and integrates the advantages of deodorization, insecticidal, sterilization, nutrient improvement, and the elimination of secondary fermentation.

There are two steps to process commercial organic fertilizer in the organic fertilizer production line: early fermentation and treatment part and deep processing granulation part. Organic fertilizer equipment needs fermentation compost windrow turner, crusher, mixer, granulator machine for fertilizer, dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

Because the pig manure can produce heat during fermentation, it can effectively kill the parasitic eggs and disease bacteria contained in pig manure, and prevent harm to crops; and the fermented pig manure can avoid the occurrence of root burning and seedling burning phenomenon because of its full maturity, so it is safer to use. In the fermentation process of organic fertilizer production machine, the macromolecular organic matter contained in pig manure is also decomposed into inorganic salts and minerals that can be directly used by crops, and the bacterial metabolites are generated, which enriches the nutrition of pig manure. What’s more, the fermentation process is also a biological deodorization process. The fermented pig manure has no odor and is more convenient to use.