Technology of organic manure fermentation in hog farm

fertilizer granulator Sep 14, 2020

The biggest headache of hog farm is the problem of fecal treatment, because compost not only takes up space, but also easily causes odor. Under the pressure of environmental protection, pig manure treatment is a big problem. As long as the manure is properly disposed, it can not only solve the environmental problems of pig farms, but also bring extra income. The market price of organic fertilizer is high now. The raw materials are the excrement of livestock and crop wastes such as straw. Organic fertilizer machine manufacturers share the fermentation technology of hog manure, design organic fertilizer production line.

Technology of hog manure fermentation organic fertilizer

1. Add fermentation bacteria: 60% of livestock manure, 20% of food bacterial residue, 10% of straw and other materials with low water content (reduce the water content to 50%, which is the appropriate water content for fermentation), and 1% of bacteria fermentation agent. The purpose of adding fungicide is to improve the temperature rise speed, control the fermentation temperature at 65 ℃ ~ 70 ℃, eliminate the odor and sterilization in the fermentation process, accelerate the fermentation speed, and shorten the fermentation time to about 15 ~ 20 days.
Precautions for fermentation process: stir with compost turner machine every 2 days. In order to increase the oxygen content, the compost needs to be turned over continuously; at the same time, the fermentation strains need to be more evenly contacted with the materials, increase the maturity, and accelerate the process of fermentation maturity.

2. Smashing after fermentation and ripening: because some of the decomposed materials are too large for fertilizer application, it is necessary to smash these materials by semi wet material crusher to prepare for the next fertilizer granulator (the smaller the crushed particles, the easier to granulation). The crushed and stirred materials are powdery, which is not conducive to mechanical fertilization.

At present, many organic fertilizers on the market are fermented by animal manure, crop straw, pressed cake or beer dregs, monosodium glutamate dregs, etc. In the organic manure fermentation, chicken manure has the highest nutrient content, followed by pig manure, which is now fed with refined feed, so the nutrient content and organic matter content of pig manure are relatively high (the nutrient content of pig manure raised by farmers is relatively low), which is suitable for fermentation as organic manure. According to many experimental results, the effect of pig manure organic fertilizer is similar to that of chicken manure fermentation. Therefore, the market prospect of pig manure fermentation as organic fertilizer is very good. Tianci fertilizer machine manufacturer provide customers with organic fertilizer equipment, fertilizer production line, to help complete fertilizer manufacturing and processing.

What are the types of agricultural nitrogen fertilizer

fertilizer granulator Sep 12, 2020

It’s important to choose fertilizer for soil and crops

There are many types of nitrogen fertilizers, including compound fertilizers processed through the NPK fertilizer production line, so you may want to know which one to use. The key of agricultural fertilization is to choose suitable fertilizer for soil conditions and crops, and determine when to apply fertilizer. In order to avoid over fertilization and malnutrition, please pay attention to the application amount of fertilizer.
In agricultural production, soil condition is easily affected by climate and other factors, so it is not easy to carry out according to plan. However, it is important to understand and respond to daily situations.

1. Ammonium sulphate

Ammonium sulfate is a simple fertilizer containing only nitrogen. It is suitable for novices because it is relatively cheap and can maintain the effect for about a month after application. It is an easy-to-replenish fertilizer for nitrogen and protein synthesis because it is easily soluble in water, is familiar with soil, and has a high absorption rate in crops. However, due to these characteristics, the shelf life tends to shorten during high temperatures and rainy seasons. In addition, since the composition is a single fertilizer, it is necessary to use phosphate fertilizer and potassium fertilizer according to the purpose of the original fertilizer and the surface fertilizer. The factory can add phosphate fertilizer and potassium fertilizer when producing this fertilizer, and use a disc granulator machine to make granules.

2. Ammonium chloride

Ammonium chloride is a compound fertilizer containing 25% ammonia nitrogen. It is easy to dissolve and absorb in water, and a small amount of chlorine will remain after absorption, which is very important for the growth of fiber crops. Because it produces less hydrogen sulfide, it also has the function of preventing root rot, which can be expected to be effective for making delicious rice.

3. Ammonium nitrate

Ammonium nitrate contains the same amount of ammonia nitrogen and nitrate nitrogen. It is soluble in water and has an immediate effect, so it does not acidify the soil. However, due to its high moisture absorption, adhesion to wet leaves may have an adverse effect. In addition, due to its explosive nature, care must be taken when handling, e.g. do not mix it with oil.

4. Urea

Urea has a high nitrogen content, more than 40%, which is the same simple fertilizer as ammonium sulfate. Because it has an immediate effect, it’s useful to use it when you want it to take effect immediately. It can also be used as liquid fertilizer by dissolving it in water to make it suitable for foliar spraying. However, due to the high nitrogen content, you need to pay attention to over fertilization.

5. Lime nitrogen

Calcareous nitrogen containing calcium and nitrogen can be used as an effective pesticide to prevent pests and weeds at first. When pesticide components decompose in soil, they are mainly converted into ammonia nitrogen, which can be used as fertilizer effectively. Farmers have been using it for a long time, but due to the effects of inhalation and skin adhesion, they must be very careful when spraying, such as wearing protective masks or glasses.

There are several types of nitrogen fertilizers used in agricultural production. Since each nitrogen fertilizer has a certain effect, it is recommended to use them properly according to the cultivation environment. If organic matter is required, a decomposed organic fertilizer processed by compost turning machine can be used.

Process and investment cost of organic fertilizer production line

fertilizer granulator Jun 18, 2020

• Investment cost of organic fertilizer production line

Equipment of organic fertilizer production line includes: fermentation equipment – raw material warehouse – crusher – screening machine – fertilizer granulator – dryer – cooler – screening machine – elevator (conveyor belt) – packaging scale. The equipment is connected with each other by belt conveyor. In the second screening link, the transmission can be used to carry back the unqualified particles to the crushing link for granulation of fertilizer granulator. This fertilizer production line is suitable for the production of organic fertilizer with single raw material and less strict proportion. According to the different equipment and specifications, the reasonable price range of the organic fertilizer production line equipment is between 300000-500000.

Equipment process of organic fertilizer production line

• Stacking of ground strips, using a ground compost machine, or feeding materials in a fermentation tank, using a tank type compost turning machine
• Evenly sprinkle the fungicide, turn the pile of fermentation to achieve heating, odor, rot, and kill mixed fungus grass seeds
• Fermentation for 7-12 days, how many times the piles are turned according to different temperatures in different places
• Complete fermentation, maturity, and out of the pond (ground type directly use a forklift to pile up)
• Use a grading sieve to screen the thickness, (screened powdery fertilizer can be sold directly)
• Crush the selected large pieces with a grinder and return to the classification screen
• Mix the required trace elements with a mixer
• Granulation with a fertilizer granulator,Fertilizer granulator can choose disc granulator, double roller granulator, organic fertilizer granulator, drum granulation, flat die granulator, and ring die granulator.
• Feed into dryer and cooler
• Automatic packaging machine packaging and sale

After the above steps are completed, the organic fertilizer production can be completed. If you don’t know, please consult for details!

Type selection of organic fertilizer production line

fertilizer granulator Jun 17, 2020

What kind of organic fertilizer production line equipment process and equipment customers choose, the investment and production cost required, and the income are different. Therefore, how to choose a reasonable process configuration is an important factor to effectively reduce the cost of equipment. The fertilizer production line of organic fertilizer can be divided into powder fertilizer and granular fertilizer according to different raw materials, storage capacity, usable capacity and market demand.

As the technological part of the granular organic fertilizer production line, the main technological means of the powdered fertilizer production line are as follows: the raw materials of organic fertilizer, such as animal manure or domestic garbage, sludge, distiller’s grains, biogas residue, etc., can be fermented, decomposed, crushed and mixed for packaging. The basic process configuration of bio organic fertilizer equipment is dehydration, drying, fermentation, grinding, stirring and packaging. In this way, the processing of powdered organic fertilizer is completed.

Compared with the simple technology of powdery fertilizer, granular organic fertilizer needs further processing. The basic process configuration of the granular organic fertilizer production line is dehydration, drying, fermentation, crushing, mixing, drum granulation, cooling and packaging. It is necessary to configure the fertilizer granulator. After mechanical cooling, the granulator can be packaged, stored or sold.

Organic fertilizer production line is a high-tech project with economic and environmental benefits. The production process of the organic fertilizer production line equipment is mainly to crush, mix and granulate, dry, cool and screen the organic wastes such as livestock manure and biogas residue with the moisture content of about 30% – 40% which are fermented and decomposed by the equipment, then to produce the spherical organic fertilizer and package the finished products.

Mushroom residue organic fertilizer production line

fertilizer granulator Jun 17, 2020

Use mushroom residue organic fertilizer production line equipment to process ecological organic fertilizer, and realize diversified development of industry. The effective utilization of mushroom residue can bring a considerable income to the majority of breeders and optimize the upgrading and development of their own industries. The production line of bio organic fertilizer equipment refers to a kind of fertilizer with the effect of both microbial fertilizer and organic fertilizer, which is composed of specific functional microorganisms and organic manure mainly from animal and plant residues (such as livestock manure, crop straw, mushroom residue, etc.) and is harmless treated by organic fertilizer equipment. Therefore, there are two components of bio organic fertilizer: ① specific functional microorganisms. ② It mainly comes from the remains of animals and plants.

What kind of mushroom residue organic fertilizer production line equipment technology and equipment customers choose, the investment and production costs required, the benefits are different. Therefore, how to choose a reasonable process configuration is an important factor to effectively reduce the cost of equipment when inspecting the fertilizer production line equipment. As the technological part of the granular organic fertilizer production line, the main technological means of the powdered organic fertilizer production line are as follows: the raw materials of organic fertilizer, such as animal manure or domestic garbage, sludge, distiller’s grains, biogas residue, etc., can be fermented, decomposed, crushed and mixed for packaging. The basic process configuration of bio organic fertilizer equipment is dehydration, drying, fermentation, grinding, stirring and packaging. In this way, the processing of powdered organic fertilizer is completed.

Compared with the simple technology of powdery fertilizer, granular organic fertilizer needs further processing. The basic process configuration of the granular fertilizer production line is dehydration, drying, fermentation, crushing, mixing, granulation(drum granulation), cooling and packaging. It is necessary to configure the organic fertilizer granulator, organic fertilizer granulator and organic fertilizer granulator. After mechanical cooling, the granulator can be packaged, stored or sold.

Reasons for the low content of organic matter in orchard soil

fertilizer granulator Jun 16, 2020

Wear resistant and easy-to-use Tianci small chicken manure organic fertilizer production line

fertilizer granulator Jun 16, 2020

There are two steps for processing commercial organic fertilizer in small-scale chicken manure fertilizer production line: pre fermentation and treatment part and deep processing granulation part. The supporting equipment of organic fertilizer production equipment needs fermentation dumper, crusher, screening machine, mixer, granulator, dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

• The production process of the organic fertilizer production line and the organic fertilizer machine are composed of the following links:
  1. Fermentation compost machine: to ferment and pile up the materials in the fermentation process.
  2. Crushing: crushing raw materials such as high humidity materials in the production process of organic fertilizer.
  3. Mixer: mix various raw materials.
  4. Fertilizer granulator: the material after mixing is granulated; it is convenient for sorting and packaging.
  5. Dryer: dry the granular materials with certain humidity.
  6. Cooling machine: it can quickly cool the dried materials and increase the production efficiency.
  7. Screening machine: screening and grading the finished fertilizer.
  8. Coating machine: coating the particles to prevent the fertilizer from caking.
  9. Automatic weighing and packaging machine: to pack and pack the finished products quantitatively.
• Advantages of Tianci small organic fertilizer production line:
  1. Small scale chicken manure organic fertilizer production line has the advantages of less investment, quick effect, good economic benefit and great wealth for you.
  2. It has the advantages of compact process layout, scientific and reasonable, advanced technology, energy saving and consumption reduction, no three wastes removal, stable operation and reliable operation. Easy maintenance.
  3. It is suitable for a wide range of raw materials, and the establishment rate of the product is high. Zhengzhou Tianci Heavy Industry Machinery Ltd factory direct sales refused middlemen to earn the difference.

How to choose cow dung organic fertilizer machine manufacturers?

fertilizer granulator Dec 9, 2019

The cow manure organic fertilizer production line can effectively reduce the eutrophication of surface water bodies caused by pollution, solve the environmental pollution caused by breeding industries such as cattle farms and other organic wastes, and lay a foundation for human consumption of green food and organic food. A good foundation is conducive to improving the safety and quality of agricultural products, and the ecological and environmental benefits are extremely significant.

The cow manure organic fertilizer manufacturing process is using organic waste such as livestock manure to produce bio-organic fertilizer, pure organic fertilizer and organic inorganic fertilizer. The cow manure organic fertilizer equipment is characterized by fresh cow dung as raw material, after a series of processing and advanced technology, producing complete sets of production equipment of natural organic cow manure fertilizer.

The equipment is easy to operate, low in energy consumption and high in output. It adopts a new generation of high-efficiency granulation process, scientific and reasonable process, compact layout, and effectively solves the key technical problems, such as the organic raw materials are difficult to granulate of traditional granulation process, the addition amount is low, and the raw materials need to be dried and smashed treatment. The cow manure organic fertilizer equipment has stable operation, energy saving and no consumption, no three discharges, convenient maintenance, reliable operation and wide adaptability of raw materials. It can produce spherical pure organic fertilizer, organic inorganic fertilizer and biological organic fertilizer; the particles are round and uniform, smooth, good fluidity and high strength.

How to choose cow dung organic fertilizer production line equipment manufacturers? First, let us know what equipment is composed of cow dung organic fertilizer equipment?

Cow manure organic fertilizer equipment is divided into three configurations: low, medium and high:

Low configuration: semi-wet material pulverizer, horizontal mixer, fertilizer granulator machine, drum sieving machine, packaging equipment.

Medium configuration: semi-wet material pulverizer, horizontal mixer, fertilizer granulator machine, dryer, cooler, drum sieving machine, packaging equipment, belt conveyor, etc.

High configuration: chicken manure dehydrator, fermentation compost turner machine, semi-wet material crusher, horizontal mixer, fertilizer granulator machine, dryer, cooler, drum sieving machine, coating machine, packaging equipment, belt conveyor, etc.

The quality of organic fertilizer equipment directly affects the level of efficiency. Therefore, when we choose the cow manure organic fertilizer machine manufacturers, we must not blindly choose, we must choose strong and responsible manufacturers. It is not easy for customers to earn every penny. It is also necessary to carefully select the equipment that is more suitable for them and find a manufacturer of organic fertilizer production lines with excellent technology and good after-sales service.

Other article for your reference:Sheep manure organic fertilizer production line

Bio-organic fertilizer production process and equipment

fertilizer granulator Dec 2, 2019

Bio-organic fertilizer refers to a kind of fertilizer that combines livestock manure as the main raw material, inoculates microbial complex microbial agents, completely kills the bacteria and eggs by fermentation, and turns macromolecules into small molecules. The biofertilizer project is to feed the fermented material into the organic fertilizer production line equipment and process it into commercial organic fertilizer.

Organic fertilizer production line and processing raw materials
Main ingredients: The raw materials for the production of bio-organic fertilizer are mainly agricultural waste such as livestock manure and crop straw.
Other ingredients: different sources of raw materials, fermentation methods, equipment, etc., the ingredients of organic fertilizer production are different. The specific formulation depends on the source of the organic material.

Fermentation and decomposing of biofertilizer project:
The fermented materials can be stacked on the ground or fermented in the fermentation tank. Fermentation tanks are usually better in flattened or semi-closed fermentation chambers than on flat ground. The material needs to be turned over regularly by using a turning machine, and it is turned over every 3 days. After 25-30 days of fermentation, the temperature gradually decreases from 70-80 degrees Celsius to stable, and the ripening is completed.

Main equipment and process for bio-organic fertilizer production:
1. Crushing and stirring pretreatment
Crushing equipment: semi-wet material crusher
This machine is mainly used for the crushing of bio-fermented organic fertilizer materials with water content of 25%~50%. The pulverization particle size of the semi-wet material pulverizer meets the granulation requirements, and the machine can be adjusted within a certain range according to the needs of the user.

2. Mixing equipment: horizontal mixer
This machine is mainly used for batch mixing of raw materials, and the materials can be fully mixed. The horizontal mixer has high mixing strength and low residual amount, and is suitable for mixing feed, concentrated feed and premix additives.

3. Granulation equipment
The composted material is subjected to a granulation process so that it has a certain strength and shape to be applied as an organic fertilizer. Granulation is a key step in the production of bio-organic fertilizers. Bio-organic fertilizer has a variety of fertilizer granulator machine. According to the structure of the granulator, the pellet method can be divided into a disc granulator and a drum granulator. According to the position of the press rolls, the extrusion method can be divided into a roller press granulator, flat die granulator and ring die granulator.

Other article for your reference:Bio-organic fertilizer production line

How to Solve Dust Pollution in Organic Fertilizer and NPK Fertilizer Production

fertilizer granulator Nov 28, 2019

Because of the characteristics of materials, a lot of dust will be produced in fertilizer production, which will pollute the environment. In order to avoid this problem, dust removal devices should be set up in the design of organic fertilizer manufacturing process and NPK fertilizer production project to solve the problem of dust emission.

Dust Problem in Organic Fertilizer Production Line

In the organic fertilizer production line, when the moisture content of raw materials is low, they are often crushed and uneven solids. When the raw materials are transported to the equipment, if they are transported in the open air, there is no effective sealing measures, so the dust concentration in the air of the organic fertilizer manufacturing site will be too high. In addition, most small and medium-sized enterprises lack effective treatment means when discharging exhaust gas, which leads to the emission of exhaust gas not up to the standard and dust pollution.

Dust Problem in NPK Fertilizer Production Process

Take NPK fertilizer production project as an example, because the raw material of NPK fertilizer is brittle, it is easy to form small particle dust. When the dust is disturbed by airflow, it is easy to fly. Because of the low water content of NPK fertilizer, the dust is easy to absorb and adhere to the equipment. Therefore, when grading by using the screening device, the dust can easily block the sieve holes of the screen, thereby affecting the grading effect and even damaging the screen. As a result, the screen must be frequently replaced, on the one hand, the production cost is increased, on the one hand, to improve production costs, on the other hand to reduce production efficiency.

To solve the problem of dust pollution in the fertilizer manufacturing process, it is necessary to set up a dust collector room and dust collector equipment in the process of fertilizer production. Tianci Fertilizer Machine Manufacturer have designed a special cyclone dust collector to remove dust from the organic fertilizer manufacturing process. And in the construction of fertilizer plant, dust collector room is more suitable for large NPK fertilizer production line, we can help customers build dust collector room.