Promoting Green Development of Agriculture through Bioorganic Fertilizer Production Lines

fertilizer granulator Apr 25, 2024

One is, “the prospect of microbial fertilizers is very good.” For decades, the United States has drawn a conclusion from a large amount of data: “microorganisms can feed the world.” In the United States, using a reasonable microbial population reduces the use of chemical fertilizers by about 20%. Not only can the output be increased, but the quality can also be improved.

Second, the inorganic nutrient elements are composed of compound microbial fertilizers, organic matter, and microbial bacteria. The combination of inorganic fertilizers, organic fertilizers, and microbial fertilizers is to solve the phenomenon of soil hardening, repair and adjust the soil, and improve the quality of agricultural products.

Balanced supply of rapid nitrogen, phosphorus, potassium and various trace elements required for crop growth can strengthen the soil microbial system, exert a lasting effect, have a significant effect on increasing production, improve crop resistance, improve fertilizer utilization, and reduce river pollution , to reduce the occurrence of pests and diseases.

As an organic fertilizer equipment manufacturer, what do we need to do? Zhengzhou Huazhiqiang Organic Fertilizer Equipment Manufacturer, in line with the principle of honest management, is aggressive and pioneering, including organic fertilizer production lines, npk production line, bio-organic fertilizer production lines, etc., as well as perfect after-sales service Services and supporting facilities, is a company mainly engaged in organic fertilizer granulator (double roller granulator, rotary drum granulator, etc.), organic fertilizer turning and throwing machine, organic fertilizer pulverizer, organic fertilizer fermentation machine and other complete fertilizer production line equipment The manufacturer and technology development system have won unanimous praise from the majority of users. We can customize the production line according to your needs. Welcome to consult.

Equipment required for granulation in compound fertilizer production line

fertilizer granulator Apr 25, 2024

For the production of compound fertilizers, a double roller granulator is essential. What equipment is needed in addition to the double roller granulator to produce compound fertilizers?

Compound fertilizer granulation press granulator, what supporting equipment is needed for compound fertilizer granulator? Roll extrusion granulator is the main equipment for compound fertilizer granulation of powder materials. In addition to the roller extrusion granulator, the entire npk fertilizer production line also needs automatic batching machines, mixers, vertical pulverizers, drum screening machines, dryers, coolers, secondary drum screening machines, and automatic packaging scales. Belt conveyor connection.

The principle of the double-roll extrusion granulator: The double roller granulator adopts two rollers, leaving a certain gap (adjustable) between each other, and the two reverse at the same speed. There are many arc grooves of the same shape and size on the surface of the roll. According to the difference of the target compression ratio of the material, the trough of the arc groove of one roll is selected to be aligned with the trough of the other roll. The two rollers are horizontally parallel, and the powdery material is continuously fed from the top of the two rollers, evenly relying on self-weight and forced feeding between the two rollers. When the material enters the bite, it is gradually bitten by the roller. With the continuous rotation of the roll, the space occupied by the material is gradually reduced and compressed.

The broad application prospects of BB fertilizer production line

fertilizer granulator Apr 25, 2024

The broad application prospects of BB fertilizer production line

The BB fertilizer production line, as a modern fertilizer production solution, has broad application prospects.

Agricultural production: BB fertilizer can be widely used in the production of various crops, including vegetables, fruits, grain crops, etc. Through customized production and precise regulation, it is possible to provide nutrient supply suitable for different crops and growth stages, thereby improving crop yield and quality.

Greenhouse planting: In greenhouse planting, BB fertilizer can better meet the nutrient needs of plants in a controlled environment. By using water-soluble fertilizers, precise fertilization can be achieved, avoiding excessive fertilization and nutrient waste, and improving the yield and quality of greenhouse crops.

Environmentally friendly agriculture: The application of BB fertilizer production lines can reduce environmental pollution during traditional fertilization processes. The use of water-soluble fertilizers reduces nutrient loss and waste, while also reducing pollution to water sources. By reducing the use of pesticides and fertilizers, the pressure of agriculture on the environment can also be reduced, achieving sustainable agricultural development.

What equipment is required for the entire granular potassium fertilizer production line?

fertilizer granulator Apr 25, 2024

Production examples and main equipment of granular potash fertilizer equipment.

Granular potash fertilizer production equipment raw materials: powdered potassium oxide (0-0-60) or powdered potassium sulfate (0-0-50); magnesium chloride, magnesium sulfate, magnesium oxide bitter soil powder: fillers, including clay, bentonite, gypsum, etc. 

(1) Stir and dissolve human water, magnesium oxide (or ferric sulfate), magnesium oxide (or ferric sulfate), and potassium fertilizer production equipment into a solution, then add powdered magnesium oxide in a certain proportion, and stir evenly to form the required magnesium hydroxide hydrate (or sulfate hydrate).

(2) Potassium fertilizer production equipment add powdered potassium chloride or potassium sulfate to a rotary drum granulator or a double roller granulator, and spray wine in proportion. Hydrated magnesium oxychloride (or hydrated magnesium oxysulfide) is a granulation aid, and the addition amount is 0.5%~10.0% by dry weight. At the same time, the potash fertilizer production equipment can continuously granulate into balls through steam, and then dry, cool, and sieve to obtain the finished granular potash fertilizer.

The main equipment for granular potassium fertilizer production is dry powder granulator (double roller granulator), which is mainly equipped with forced eye feeder, rolling unit, frame platform, crusher, multi-stage screening machine, bucket elevator machine, electrical control cabinet. The dry powder granulator has reasonable design, compact structure, simple process and convenient operation. Powder raw materials can be directly processed into uniform particles of 0.5~5mm without any additives, which greatly increases the bulk density of materials, reduces consumption, controls environmental pollution, reduces packaging costs, and improves the working environment for workers. Our organic fertilizer equipment manufacturer specializes in the production of organic fertilizer equipment, including npk fertilizer production line, organic fertilizer production, etc.

How to solve the problem of high moisture content in fertilizer particles after granulation

fertilizer granulator Apr 25, 2024

Whether it is in the organic fertilizer production line or npk fertilizer production line, after the organic fertilizer granulator (roller granulator, disc granulator, drum granulator, etc.), the fertilizer granules will have moisture. How to find a way to deal with the granules What should I do if the moisture of fertilizer granules is too high after granulation? Then we will use coolers in the production of organic fertilizer production equipment. The cooler is the main equipment of the production system on the fertilizer processing line, with a simple structure and good stability.

The cooling equipment is specially designed for the needs of producing granular organic fertilizers and can be used in npk production line and organic fertilizer production lines. In the production of granular organic fertilizer, the granular organic fertilizer produced by the granular press needs to go through a cooling process to achieve the purpose of cooling and dehydration. In the existing equipment configuration, there are mainly two kinds of granular organic fertilizer cooling equipment, one is vertical cooler and the other is reverse flow cooler. The principle is that the temperature of the pellets produced by the pellet press is relatively high, generally 70~80°C. Through the cooling process of the cooler, the material can remove about 3 percent of water, which can meet the requirements of cooling and drying under ideal conditions.

The cooler is the main equipment of the production system on the fertilizer processing production line, with simple structure, good stability and reliable rotation. The waste gas after heat exchange can be introduced into the rotary kiln to improve the thermal efficiency of the whole system. Also known as drum cooler, it is used for the production of organic fertilizer and npk manufacturing process, cooling the fertilizer of a certain temperature and particle size, used together with the dryer. It can greatly improve the cooling speed, relieve labor intensity and improve efficiency. Further remove part of the water and reduce the grain temperature of the compound fertilizer. It can also be used for other powder. Granular material cooling. The cooling equipment has compact structure, high cooling efficiency, reliable performance and strong adaptability.

The application of semi wet material crusher in organic fertilizer production line

fertilizer granulator Apr 25, 2024

Semi wet material crusher is a professional crushing equipment for high humidity, multi fiber materials. The semi wet material crusher utilizes high-speed rotating blades to crush fibers with good particle size, high efficiency, and high energy. Semi wet material crushers are commonly used in the production and processing of organic fertilizers, and have good effects on crushing raw materials such as chicken manure and humic acid sodium.

A semi wet material crusher can also crush high humidity materials. It is composed of two sets of hammers on top and bottom, so it can also be called a double wet material crusher. Its basic structure is improved on the basis of the old hammer crusher, and it can be considered a relatively new type of double crusher structure.

The semi wet material crusher effectively solves the problem of high moisture content in materials. Even if the moisture content is high, the sample is easy to break and will not cause machine blockage. This is because the double crusher is designed without a screen bottom and mesh, so even if the moisture point of the material is large, blockage will not occur. Even on rainy days, normal production can still be carried out. In addition, although the coal crusher does not have a bottom screen, it uses two rotors on top and bottom for crushing, resulting in a more uniform and ultrafine discharge particle size, which can be controlled below 2 millimeters.

How to properly maintain organic fertilizer equipment after granulation of fertilizers

fertilizer granulator Apr 25, 2024

The organic fertilizer production line, npk production line, and bio-organic fertilizer production line are all composed of different production equipment, so in order to prolong the service life of the equipment and improve production efficiency, it is very important to maintain the equipment. Organic fertilizer equipment must be well maintained in daily use, so as to prolong its service life. Let’s take a look at the maintenance secrets of organic fertilizer production equipment.

1. Keep the workplace clean. After each organic fertilizer equipment experiment is completed, the residual plastic sand inside and outside the granulation leaves and granulation pot should be thoroughly removed, the plastic sand and flying objects scattered or splashed out of the organic fertilizer equipment should be cleaned, and the exposed organic fertilizer equipment processing surface should be wiped. Apply anti-corrosion paint and wear corresponding shields to avoid secondary intrusion of dust.

2. The organic fertilizer equipment has no external oiling holes, and the gears and worm gears are lubricated with special butter for organic fertilizer equipment. The upper and lower gears should be buttered quarterly. When refueling, the gearbox cover and gear shaft cover of the starting group can be opened. The oil should frequently drip into the sliding surface between the gearbox and the bracket.

3. Always pay attention to the operation of the organic fertilizer machine, there should be no serious abnormal noise and dry sound, let alone metal friction sound. If any abnormality is found, the inspection should be stopped immediately, and it can be used only after troubleshooting.

4. Regularly check the standard clearance between the granulation cylinder and the granulator.

5. When maintaining the organic fertilizer granulator (double roller granulator, rotary drum granulator, etc.), when updating the organic fertilizer granulator or granulation leaves, the working gap should be re-measured each time and adjusted several times. It can be used normally only after meeting the requirements.

6. If the organic fertilizer machine cannot operate according to the stroke controller, check the power supply voltage, power plug socket, connection plug socket, etc., and check the internal fault of the controller.

How to control moisture during granulation of organic fertilizer granulator

fertilizer granulator Apr 25, 2024

Common organic fertilizer granulators include: npk fertilizer granulator, rotary drum granulator, disc granulator, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring Various granulators have their own production characteristics, and the prices of granulators vary.

In the organic fertilizer granulation or npk manufacturing process, the raw materials are required to have a certain viscosity. Some raw materials are relatively loose after fermentation and are not easy to granulate. A certain amount of water or binder must be added to increase the viscosity of the material. Organic fertilizer machinery and equipment, such as disc granulator and drum granulator, etc., add water or binder during the whole granulation process to ensure the successful granulation of materials. The new organic fertilizer granulator adopts dry granulation, and the mellow material can be granulated immediately without other processing techniques. The double roller granulator is also manufactured by normal temperature processing technology, which is suitable for materials with low viscosity or low water content.

If the moisture content of the material is too high, some dry materials can be added appropriately to neutralize the moisture. If the water content is too low, you can take an appropriate amount of water to facilitate granulation.

The new organic fertilizer granulator is a kind of organic fertilizer granulator, which is constantly updated and transformed with the development trend of modern agriculture, technological progress and diversity of requirements. The new organic fertilizer wet test granulator can be used completely, and various reasonable and mellow organic matter can be granulated according to the new organic fertilizer granulator, which gets rid of the limitations and obstacles of traditional technology. There is no need to stop the daily tasks of raw material handling, crushing, and punching before granulation, and can be granulated immediately, which not only saves a small amount of power engineering project investment, reduces cost effectiveness, but also improves the efficiency of daily tasks, saving time and energy , the actual effect is satisfactory.

What are the differences between powder organic fertilizer and granular organic fertilizer production lines

fertilizer granulator Apr 25, 2024

Powder organic fertilizer and granular organic fertilizer are two common forms of organic fertilizer, and their differences on the production line are mainly reflected in the process steps and product form.

Firstly, the production line of powdered organic fertilizer mainly includes process steps such as material crushing, ingredient mixing, fermentation stacking, dehydration and impurity removal, drying and crushing. The organic fertilizer processed in this way is in powder form, suitable for surface application on soil, and can provide the nutrients and organic matter required by plants.

The granular organic fertilizer production line adds an additional granulation process step on the basis of powdered organic fertilizer. On the production line of granular organic fertilizer, it is necessary to use a granulator to granulate the powdered organic fertilizer into granules. This form of organic fertilizer is more convenient to carry, store, and apply, and is particularly suitable as a substitute for inorganic fertilizer in large-scale farmland.

Overall, the difference between powder organic fertilizer and granular organic fertilizer production lines lies in the differences in product morphology and production processes. The specific choice of production line depends on your needs and application scenarios.

Investing in the production of organic fertilizer plants not only requires a good grasp of infrastructure, but also sufficient hardware equipment to support production needs. It is necessary to clarify whether the production type is powder or granular, and then determine the type of equipment to be selected based on production volume and financial situation. The basic equipment required for building an organic fertilizer plant includes fermentation and flipping equipment, crushing equipment, screening equipment, mixing equipment, granulation equipment, cooling and drying equipment, supporting equipment, finished product packaging equipment, etc. In addition, it is necessary to understand the process flow of organic fertilizer production and which type of organic fertilizer equipment should be equipped for each process.

How to Choose Suitable Organic Fertilizer Granulators for Processing Fertilizer in Cattle Farms

fertilizer granulator Apr 25, 2024

How to choose the organic fertilizer granulator machine that suits you? What are the prices of different granulators? Organic fertilizer granulator is one of the important equipment for processing and producing finished organic fertilizer, so what organic fertilizer granulators are on the market?

Common organic fertilizer granulators include: double roller granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator Machine, ring die granulator, various granulators have their own production characteristics, can be used in organic fertilizer production line, npk fertilizer production line, bio-organic fertilizer production line, etc, the price of granulator varies.

The output requirement is 1-3 tons per hour, it is recommended to choose a flat die granulator or a double-roll extrusion granulator. If the requirements for the effect of the discharged granules are higher, choose a double-roll extrusion granulator. The price is around 8000 RMB .

The output requirement is 4-8 tons per hour. Choose from an agitator granulator or a disc granulator. If the requirements for the effect of the discharged particles are higher, then choose a stirring granulator, and the prices are 10,000 RMB and 30,000 RMB respectively.

The output requirement is 10-25 tons per hour. If the granule yield is high and the granule shape is good, choose a drum granulator or a three-in-one compound fertilizer granulator. Generally speaking, this kind of granulator is suitable for professional medium and large organic fertilizer manufacturers, and the price is: 38,000 RMB for drum granulator, and 68,000 RMB for compound fertilizer granulator.

How to choose a suitable and cost-effective product among many types of organic fertilizer granulator is our technology. Of course, we don’t need to worry too much. Considering your own situation and considering various factors in advance, you can always choose the organic fertilizer granulator that suits you.