Granulation process and equipment configuration of compound fertilizer production equipment

fertilizer granulator Jan 26, 2024

Compound fertilizer refers to a type of compound fertilizer that is made solely by chemical methods and contains at least two of the three nutrients: nitrogen, phosphorus, and potassium. Compound fertilizer has the advantages of high nutrient content, low side components, and good physical properties. It plays a very important role in balanced fertilization, improving fertilizer utilization efficiency, and promoting high and stable crop yields. But it also has some drawbacks, such as its nutrient ratio is always fixed, and the types, quantities, and proportions of nutrients required by different soils and crops are diverse.

The equipment configuration for compound fertilizer production varies according to the different raw materials, and suitable plans can also be made based on investment budgets. The prices of compound fertilizer production equipment vary with different yields. Firstly, it is important to consider the desired investment in the production of compound fertilizers, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then select the appropriate compound fertilizer production equipment configuration based on the expected investment.

The compound fertilizer production equipment is completed by closely combining multiple processes. Each process has strict indicator control, and none of them are indispensable. Firstly, technical personnel develop corresponding fertilizer production formulas based on market needs or customer demands combined with the market conditions of raw materials, and refine them into the amount of raw material input.

The process of compound fertilizer production equipment consists of multiple processes: raw material measurement, raw material crushing, granulation, drying, cooling, screening, coating, and packaging. The production line has always adhered to the principles of “fluidity, safety, operability, and aesthetics” in its design, achieving linear integration of mechanical and electrical systems throughout the entire production line, and will have considerable advancement for a considerable period of time in the future. Meanwhile, we can also adjust the process flow according to specific circumstances and requirements.

How to improve the revenue of farms and breeding farms with organic fertilizer granulators

fertilizer granulator Jan 26, 2024

 After the painful suffering and trek of homogenization, the organic fertilizer granulator industry has ushered in a new era, that is, the era of differentiated competition. First, the standards of new fertilizers have been introduced, and the standards of slow and controlled release fertilizers are the most representative; Second, production enterprises and distributors have invested more energy in promoting organic fertilizer production lines, and the profits are relatively rich; Third, the negative confirmation, fake and shoddy products on the market perception is also quite keen, in the past year, in the name of a variety of new high-tech fertilizers to infringe on the interests of consumers occurred. Nowadays, the differentiated publicity is very loud: you say that your product is slow release, my product is controllable; You said your product had polypeptides in it, and mine had borzin; You said that your product is obviously drought-resistant, and mine can avoid deep ploughing; You said your products can strengthen seedlings, my products can promote roots; You say your product contains organic matter, and mine contains biological bacteria… When the dazzling array of fertilizer products with different functions continue to innovate, on the one hand, we are pleased to promote the industry of organic fertilizer equipment scientific and technological innovation, but also wondering whether the organic fertilizer granulator industry has entered a new cycle.

Working principle of pig manure organic compound fertilizer granulator:Various dry powder materials are added from the top of the equipment, subjected to degassing, spiral pre compression, and transported to the curved grooves of two rollers. The two rollers rotate at equal speed and in reverse direction, biting the materials into the grooves and forcing compression. The pressure the materials bear gradually decreases after passing through the compression zone, and their surface tension and gravity cause them to naturally come out. They enter the crusher and granulator for crushing and trimming, and then enter the vibrating screen for screening, Qualified products are sent to the finished product warehouse or directly packaged through a conveyor, and the powder screened materials are sent back to the raw material warehouse for secondary rolling through a feeding device. The size of the extrusion pressure can be adjusted by the hydraulic system according to the particle strength needs. By changing the groove form of the roller surface, materials such as flakes, strips, olives, and flat balls can be obtained.

Granulation process and equipment configuration of chicken manure organic fertilizer production line

fertilizer granulator Jan 23, 2024

A complete set of chicken manure organic fertilizer production equipment mainly consists of two parts: fermentation and granulation, and it is precisely because these two parts affect the overall price of the organic fertilizer production equipment sales industry.

For example, in small and micro chicken farms where the daily production of chicken manure is not large, as a responsible organic fertilizer production equipment sales enterprise, it is recommended that users only purchase the fermentation and composting machine separately. In this way, farmers only need to invest a small amount of funds to meet the needs of harmless treatment of chicken manure.

For slightly larger small and medium-sized chicken farms, experienced manufacturers and sales personnel usually propose customized organic fertilizer equipment for chicken manure organic fertilizer production equipment. This is because the specific configuration and cost of organic fertilizer production equipment for chicken manure are directly affected by factors such as different processing capacities, feeding methods, surrounding environments, and customer budgets.

The equipment configuration of the chicken manure organic fertilizer production line varies depending on the different raw materials, and suitable plans can also be made according to the investment budget. The equipment prices of the cow manure organic fertilizer production line vary with different yields. Firstly, it is necessary to consider the amount of organic fertilizer production that you want to invest in, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then select the appropriate production line configuration based on the expected investment. As mentioned earlier, the equipment of the chicken manure organic fertilizer production line is combined according to different production equipment and can be customized according to the production needs of users, with flexible investment adjustments.

Biological organic fertilizer production equipment can increase the revenue of aquaculture farms

fertilizer granulator Jan 23, 2024

The improvement of the quality of life, so that Huaqiang organic fertilizer production equipment has more pursuers, it is this way, organic fertilizer equipment deeply understand the importance of their own existence, deeply understand the importance of development. Deep technology, advanced science and technology have made biological organic fertilizer production equipment have more development opportunities, in the process of large market demand, organic fertilizer production line efforts are the requirements of The Times, but also the requirements of the market.
Organic fertilizer production equipment is initially a small part of the development of mechanization in China, and does not have much weight in the production of enterprises. It is a part of China’s organic fertilizer equipment and is not paid attention to. With the continuous expansion of the country, the domestic mechanization development is becoming more and more rapid. With the improvement of people’s living standards, there are new pursuits for the quality of organic fertilizer, and the figure of organic fertilizer production equipment has begun to appear in the market, and the scope of use has also begun to continue to be extensive. Bio-organic fertilizer production equipment according to the needs of the market continuous research and development and development, to create a variety of suitable for different types of organic fertilizer equipment to enhance the production of enterprises, for our lives to bring more convenience, now bio-organic fertilizer production equipment slowly become a necessity in life, And by the major enterprises and consumers love to our agriculture and breeding industry has brought great convenience and benefits.

Livestock manure organic fertilizer industry, like other fertilizer industries, has certain seasonality and regionality. The development of the industry is extremely dependent on the development level of agriculture and the overall economy. Areas with high economic development level pay more attention to food safety, and the demand for organic fertilizer increases year by year; In areas with developed agriculture, farmers are more clear about the benefits brought by the application of organic fertilizer, and are more willing to apply more environmentally friendly organic fertilizer, so as to achieve the purpose of land virtuous cycle and develop sustainable agriculture. In recent years, in order to meet the demand for high quality and high yield of crop planting, the application proportion and amount of organic fertilizer will be greatly increased.

Equipment and granulation process for organic fertilizer treatment of household waste

fertilizer granulator Jan 23, 2024

The organic fertilizer production equipment for household waste includes kitchen waste, fruit and vegetable waste, garden waste, leftover food and vegetables, and restaurant kitchen waste. The output can be used as raw materials for organic fertilizer. It is a new type of kitchen waste treatment equipment that swallows waste, spits out wealth, and turns waste into treasure. It saves time, effort, and labor, achieving fully automated operation.

The organic fertilizer production equipment for household waste is a mechanical equipment that provides necessary degradation and survival environment for microbial treatment bacteria of organic waste (such as kitchens, gardens, fruits and vegetables), and quickly degrades organic waste (such as kitchens, gardens, fruits and vegetables). This equipment provides suitable conditions such as temperature, humidity, and oxygen content for microbial treatment bacteria, enabling the rapid degradation of organic waste. Organic waste can be turned into feed, organic fertilizer, and reused with a moisture content of 12% powder particles.

The process of organic fertilizer treatment equipment for household waste includes fermentation, crushing, stirring, granulation, drying, cooling, screening, film, packaging, etc. Fermentation is of the same size and requires tank type fermentation. According to the process, equipment such as fermentation flipper or stacker, material crusher, horizontal mixer (vertical mixer), organic fertilizer granulator (organic fertilizer combination granulator, disc granulator, etc.), organic fertilizer drum dryer, cooling machine, drum screening machine, coating machine, automatic weighing and packaging scale, conveyor, etc. are used in sequence.

Small and medium-sized organic fertilizer plants can use medium to low configuration organic fertilizer production lines for household waste organic fertilizer equipment, which can greatly reduce investment costs. The sales scope of finished organic fertilizer is limited to nearby areas, and some processes in the organic fertilizer production process require manual completion.

The process flow and advantages of small-scale organic fertilizer processing equipment

fertilizer granulator Jan 23, 2024

A set of small organic fertilizer equipment has different equipment configurations according to different raw materials, and suitable plans can also be made based on investment budgets. The price of a set of small organic fertilizer equipment with different yields also varies. Firstly, it is necessary to consider the amount of organic fertilizer production that you want to invest in, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then select the appropriate production line configuration based on the expected investment.

The process flow of organic fertilizer processing equipment is as follows: after the organic fertilizer raw materials are fermented, they are crushed in a semi wet material crusher, and then nitrogen, phosphorus, potassium and other elements are added to meet the required standards of mineral elements. Then, a mixer is used for stirring, and the particles enter the granulation mechanism. After coming out, they are dried and screened by a screening machine, and qualified products are packaged.

The so-called small-scale organic fertilizer equipment has a relatively small production capacity, a small equipment footprint, and a relatively low investment cost. A small-scale organic fertilizer equipment costs around 100000 yuan, and the operation is very simple. The requirements for the factory and equipment are low. Combined with the current ecological civilization strategy of the country, the market space and demand for organic fertilizer are very large. Investing in small-scale organic fertilizer equipment is a good choice.

A small-scale organic fertilizer production line can greatly save the cost of producing organic fertilizers and other products, improve production efficiency, and ensure good product quality and large batch production to meet the needs of a large number of users. In these areas, the development of organic fertilizer equipment plays a pivotal role. To develop agriculture well, protect the environment, and improve economic benefits, we need to put in a lot of effort in improving and updating organic fertilizer equipment, laying a solid foundation. Grasp every detail and do a good job in production development.

Organic fertilizer granulator should maintain innovative development and green environment

fertilizer granulator Jan 23, 2024

With the progress of science and technology, the market competition of organic fertilizer granulator is becoming more and more fierce, and how to grasp the market development quickly and effectively has become the key to the success of enterprises. In recent years, the scale and characteristics of the organic fertilizer pelleting equipment industry market have undergone great changes, how to understand the development of the organic fertilizer equipment industry and the transformation of the market from a professional perspective will become the primary issue for the future development and survival of enterprises. The quality of organic fertilizer granulator enterprises is seriously related to the interests of ordinary users, related to the overall development of the market economy, the equipment has more stringent requirements, in order to complete their own social mission, but also in order to better show their own value, the enterprise has been constantly growing, and constantly improve their own strength.

As an organic fertilizer pelleting machine enterprises should correct the development attitude is the key to success, but also to promote the industry gradually to a strong important driving force, in the future development, will always maintain a clear mind, not be captivated by the current achievements of the eyes, always maintain a positive learning attitude, for the powerful introduction of biological organic fertilizer production line more high-end technology, For the bright future of the industry, constantly reform and innovation around market demand. Although after a period of efforts, the overall technical level of the industry has been improved, and according to different market needs, various types of equipment have been developed, and the team has further expanded to provide more comprehensive and thoughtful services for market users. Users for organic fertilizer pelletizer demand will continue to change, so in order to stabilize their market position, to maintain a good state of development, enterprises continue to maintain the development attitude of scientific and technological innovation, the use of high-tech power to improve, so as to more meet the market development trend, more popular.
Organic fertilizer equipment is used to granulate various organic matter after fermentation, breaking through the conventional organic matter granulation process. Before granulation, the raw materials do not need to be dried or crushed, and spherical particles can be processed directly with ingredients, which can save a lot of energy. Traditional methods of fertilizing with nutrients such as manure and garbage not only cause certain harm to the environment, but also fail to fully utilize their effects. With the increasing use of organic fertilizers, compound fertilizers, microbial fertilizers, and fertilizers, more and more people are aware of the benefits of organic fertilizers on the soil. Organic fertilizers have gradually gained recognition from more people, and organic fertilizer equipment has gradually entered people’s daily life and production, Let more people know that organic fertilizer equipment is used for professional production of organic fertilizers.

The effect of dual axis crusher on the fermentation of organic fertilizer with biological feces

fertilizer granulator Jan 23, 2024

Poultry manure is a relatively high-quality organic fertilizer, which contains pure nitrogen, phosphorus (P2O5), and potassium (K2O) of about 1.63%, 1.54%, and 0.85%. Poultry manure must undergo sufficient decomposition before application, to inactivate parasites and their eggs, as well as infectious pathogens present in chicken manure, through the process of decomposition. Due to the high temperature generated during the maturation process of poultry manure, it is easy to cause nitrogen loss. Therefore, it is necessary to add an appropriate amount of water and 5% calcium superphosphate before maturation for better fertilizer efficiency. After being fully decomposed, poultry manure becomes a high-quality base fertilizer for crop cultivation, or is often used as a base fertilizer for year-round application in winter in fruit trees.

Organic fertilizer crushing equipment is a new type of high-efficiency single rotor reversible crusher designed for fermented poultry manure, urban sludge, pharmaceutical residue, alcohol residue, and water content between 20% and 40%. It has good crushing effect and does not require screening. It has strong adaptability to the moisture content of materials, especially for fermented decomposed garbage or other materials with a moisture content not exceeding 30%. The particle size of the powder can reach 20-30 mesh, which can meet the feed particle size requirements of general organic fertilizer, bio organic fertilizer, and powdered organic fertilizer granulation equipment. It is one of the ideal equipment for organic fertilizer equipment.

The dual axis crusher allows for a moisture content of 25-50% for biological fermentation organic fertilizer materials, with a crushing particle size of 20-30 mesh or more, meeting the standard for direct granulation. In addition, it can also be adjusted according to customer needs. This crusher also has a certain crushing effect on hard materials such as glass, ceramics, and bricks in urban household waste organic fertilizer, which can achieve safe production and application. In addition, this crusher has a very good crushing effect on fermented materials, chicken manure, cow manure, pig manure, sludge, humic acid, and other raw materials in composting production. This crusher provides customers with effective, economical, environmentally friendly, high-performance, high-yield, and high-quality equipment!

Equipment prices for pig manure organic fertilizer production lines with different yields

fertilizer granulator Jan 23, 2024

Pig manure is a relatively good organic fertilizer, which contains pure nitrogen, phosphorus (P2O5), and potassium (K2O) of about 1.63%, 1.54%, and 0.85%. Pig manure undergoes sufficient maturation and fermentation before application. Pig manure material is fermented through aerobic composting using a composting machine, and then fed into a pulverizer for powder production. The material is then mixed and stirred in a mixer and fed into a granulator using a conveyor; After granulation and shaping, it is sent to a dryer for drying, and then transported to a cooling machine for cooling by an elevator or belt conveyor. After cooling, it is sieved and directly packaged as coated products. The pig manure organic fertilizer production line has low investment and fast recovery efficiency.

The prices of organic fertilizer treatment equipment for pig manure with different yields also vary, and suitable plans can be made based on your investment budget. Firstly, you need to understand the amount of organic fertilizer production you want to invest in, and then inform the manufacturer of the raw materials used for processing and production. This will provide you with an approximate price range, and then choose the appropriate organic fertilizer equipment configuration based on the expected investment.

1. High configuration medium-sized and large-scale pig manure organic fertilizer equipment. This type of equipment is generally used by professional organic fertilizer manufacturers, characterized by high output, significant improvement in automation compared to small ones, and overall improved equipment performance. And the required equipment is basically the above equipment, only the changes in equipment production capacity and automation level, but these still have a significant impact on the price.

2. In addition to the basic equipment required above, the small particle pig manure organic fertilizer equipment in the medium configuration also requires the addition of organic fertilizer particle granulator equipment, organic fertilizer rotary drum dryer equipment, organic fertilizer cooling machine equipment, coating machine, packaging machine equipment, etc.

3. Low configuration small powdered pig manure organic fertilizer equipment has a low overall price and low investment. Common small organic fertilizer equipment requirements include: organic fertilizer high humidity material crusher, organic fertilizer drum screening machine, fermentation flipping or stacking machine, small conveyor, and packaging machine equipment.

Organic fertilizer production lines greatly promote the green development of agriculture

fertilizer granulator Jan 23, 2024

With the progress of science and technology, the continuous progress of organic fertilizer production line technology, and the continuous attention of national farmers to agriculture, the development of modern agriculture has been closely linked to the road of scientific and technological innovation, and agriculture can not get results without advanced organic fertilizer equipment. The organic fertilizer production line carries out microbial harmless treatment on the sludge, kills the nematodes, Escherichia coli and other harmful microorganisms in the sludge, reduces the heavy metal content, and then uses the sludge as the base fertilizer to develop and produce more than 20 varieties of organic fertilizer, compound fertilizer and microbial fertilizer.

The development of ecological agriculture can protect and improve the ecological environment, prevent and control pollution, maintain ecological balance, improve the safety of agricultural products, change the conventional development of agriculture and rural economy into sustainable development, closely combine environmental construction with economic development, and improve the stability and sustainability of ecological system while meeting people’s growing demand for agricultural products to the maximum extent. We will strengthen the sustainability of agricultural development. At present, organic fertilizer production lines are widely used in agricultural development, organic fertilizer equipment has gradually become an indispensable machinery for agricultural development, and it also occupies an extremely important place in the development of modern industry. Vigorously develop the advanced organic fertilizer production line is also the future of Huaqiang Heavy machinery to vigorously develop.

The technical route for the development of bio organic fertilizer processed by organic fertilizer equipment is an active fertilizer source with beneficial soil microorganisms (including fungi with the functions of fixing nitrogen, dissolving phosphorus, dissolving potassium and stimulating the growth and disease resistance of crops) as the core, and a compound bio active fertilizer composed of organic matter, inorganic matter and trace elements as the matrix carrier. The microbial core part and matrix carrier can be combined according to local conditions in different regions and different soil fertility conditions. For example, the soil in China is generally deficient in nitrogen, i.e. nitrogen fixing bacteria are the core, phosphorus bacteria and potassium bacteria are added in the areas lacking phosphorus and potassium, and disease-resistant nitrogen fixing bacteria can be added in the areas with soil disease hazards to make special fertilizers of various dosage forms.