Process flow and equipment of granular organic fertilizer production line

fertilizer granulator Jan 23, 2024

What are the equipment for organic fertilizer production? Firstly, there are pig manure organic fertilizer fermentation equipment, which are commonly referred to in the industry as flipping machines, flipping machines, and pig manure organic fertilizer fermentation microbial agents. The fermented pig manure organic fertilizer is transported by forklift to the semi-finished product warehouse and then onto the pig manure organic fertilizer production line for fully automated assembly line production.

The organic fertilizer production equipment includes crushing process, screening process, granulation process, drying, cooling process, particle screening process, and finally to the packaging process, which is connected by a belt conveyor. Nowadays, there are a large number of pig farming enterprises in various regions, and as a result, pig manure resources are also very abundant. Utilizing this large amount of pig manure to produce organic fertilizer solves the major problem of environmental pollution, while also producing a large amount of pig manure organic fertilizer. The economic benefits are also very considerable.

The process flow of the granular organic fertilizer production line is as follows: the organic fertilizer raw materials (animal manure, household waste, dead branches and leaves, biogas residue, waste bacterial strains, etc.) are fermented and enter a semi wet material crusher for crushing. Then, elements such as nitrogen, phosphorus, and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) are added to make the mineral elements meet the required standards. Then, a mixer is used for stirring, and the particles enter the granulation mechanism. After coming out, they are dried, Through the screening machine, qualified products are packaged, and unqualified products are returned to the granulator for granulation.

The configuration of bio organic fertilizer equipment varies according to the different raw materials, and suitable plans can also be made based on the investment budget. The price of bio organic fertilizer equipment for chicken manure varies with different yields. It is recommended that customers consider the amount of organic fertilizer production they want to invest in before making further inquiries, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then choose the appropriate production line configuration based on the expected investment.

Process flow and configuration of manure organic fertilizer production equipment

fertilizer granulator Jan 23, 2024

Organic fertilizer production equipment is necessary for the development of circular economy, the construction of a resource-saving and environmentally friendly society, and is in line with relevant national industrial policies. It is conducive to the sustainable development of production and can promote production to move towards modernization, scale, and standardization.

The granulation process of biological organic fertilizer production equipment:

Directly feed the recycled livestock and poultry manure into the fermentation zone. After one fermentation and two aging piles, the odor of livestock and poultry manure is eliminated. At this stage, fermentation strains can be added to decompose the crude fibers in order to meet the particle size requirements for granulation production after crushing.

Crush the fermentation materials that have completed the secondary aging stacking process and enter the mixing and stirring system. Before mixing and stirring, according to the formula, add N, P, K and other trace elements to the mixing and stirring system to start stirring.

The mixed materials are transported into the granulation system, and the pellets are dried by a dryer before entering the cooling system. The materials are then sieved at room temperature, and those that meet the requirements are wrapped in a coating machine before packaging. Those that do not meet the requirements are crushed by a crusher and returned to the granulation system to continue granulation. Automatic weighing and packaging of finished products.

The process flow of biological processing organic fertilizer production equipment is closely related to the configuration of organic fertilizer production line equipment. Generally, organic fertilizer production line equipment mainly consists of fermentation system, drying system, deodorization and dust removal system, crushing system, ingredient system, mixing system, granulation system, screening system, and finished product packaging system.

The development of organic fertilizer equipment needs to be combined with land cultivation

fertilizer granulator Jan 23, 2024

Agriculture is the pillar industry of our people, if we want to be strong in agriculture, we must combine land use with land cultivation, pay attention to the development of organic fertilizer equipment, at the same time, fully evaluate the economic benefits of organic fertilizer, ecological benefits will be one of the major decisions to establish a good soil ecosystem. Land is a precious and limited natural resource and the most basic means of production for agriculture. Most of the land that has been identified is saline-alkali flat, sandy land and bare rock gravel land, which is difficult to be used for farmland development and utilization. Therefore, more people and less land is a prominent contradiction in the development of agriculture and even the whole national economy in our province.

Soil fertility directly determines the level of land productivity. In the existing ten thousand mu of arable land in our province, the proportion of alkaline land, flood-prone land, shallow land and soil erosion area is relatively large. In recent years, the intensity of the release of agricultural production potential in our province has gradually flattened, and the situation of food production has been hovering at a new level, one of the important reasons is that the cultivated land fertility is low, so the development of organic fertilizer processing equipment needs to be combined with land cultivation. Therefore, in order to make our country’s agriculture to a new level, the whole province must attach great importance to the construction of land capacity. Organic fertilizer processing equipment manufacturers believe that it is necessary to start with the application of organic fertilizer and inorganic fertilizer to strengthen the fertility of the soil to ensure that agricultural land can better complete our crop growth. The development of organic fertilizer production line can be relied on, is one of the equipment that can be developed in the future, the first thing to do is to cultivate the land, it is necessary to lay a good foundation, and it plays a role in the future development.

The process flow of a complete set of organic fertilizer granulation equipment

fertilizer granulator Jan 23, 2024

Organic fertilizers contain a variety of medium and trace elements, and plants can receive comprehensive nutrition. However, a large amount of elements such as nitrogen, phosphorus, and potassium in organic fertilizers cannot be fully provided, so plants are often in a state of lacking nitrogen, phosphorus, and potassium, with smaller cells and vacuoles and lower water content.

The process flow of a complete set of organic fertilizer granulation equipment:

1. Firstly, the raw materials such as animal manure are fermented and decomposed. The entire fermentation process can kill harmful bacterial communities inside, which is also the most important step in the entire organic fertilizer production process.

2. Secondly, it is necessary to use organic fertilizer crushing equipment and semi wet material crusher to preliminarily decompose the raw materials.

3. Matching raw materials is one of the crucial processes in the production of organic fertilizers. Its main purpose is to add an appropriate amount of auxiliary materials according to the formula ratio to improve the quality of fertilizer.

4. After uniform mixing, mechanical granulation is the most crucial aspect of the entire production process.

5. After the raw material undergoes the drying step to obtain high-temperature energy, the next step is to perform low-temperature cooling. Since water cannot be used for cooling, a cooling machine equipment is needed to separate the contact between the material and water.

6. Screening is to screen out unqualified fertilizer particles, and the screening equipment here has the advantages of high efficiency and easy operation.

7. Generate the required granules from the mixed raw materials, especially suitable for materials with high viscosity.

Equipment configuration and price of organic fertilizer production lines for manufacturing fertilizers

fertilizer granulator Jan 23, 2024

With the rapid development of animal husbandry, a large amount of feces and sewage have been generated. The harmful elements in these feces exceed the standard and are difficult to treat with traditional methods of returning farmland. In response to this situation, people have developed an organic fertilizer production line with mobile and efficient solid-liquid separation technology as the core, integrating and supporting high-efficiency mixer, flipper, granulator and other fertilizer production equipment.

The organic fertilizer production line for manufacturing fertilizers requires equipment such as fermentation turner, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator, wet granulator, extrusion granulator, rotary dryer, cooling machine, screening machine, coating machine, packaging machine, conveyor, etc.

Small scale organic fertilizer equipment, powder organic fertilizer equipment with low configuration only requires a fermentation flipper, crusher, mixer, screening machine, and packaging machine. This belongs to the basic configuration, and devices are added according to the actual needs and requirements of the customer. Therefore, the price of a complete set of small organic fertilizer equipment ranges from tens of thousands to hundreds of thousands. At present, most of the automatic quantitative packaging machines in the domestic market are semi-automatic production, requiring manual bagging and personnel to take care of the packaging process. Generally, an automatic quantitative packaging scale requires two people to operate, which improves the efficiency of enterprise production.

The development and research of organic fertilizer production lines and sterilization systems for livestock and poultry manure will be conducive to promoting the formation of an industrial chain for harmless treatment, resource utilization, and commercial operation of livestock and poultry manure, achieving the goals of industrialization, marketization, and large-scale production, and effectively promoting the development of ecological agriculture and circular economy in the city.

The Widespread Application of Organic Fertilizer Granulators in Modern Agriculture

fertilizer granulator Jan 23, 2024

After the painful suffering and trek of homogenization, the organic fertilizer granulator industry has ushered in a new era, that is, the era of differentiated competition. First, the standards of new fertilizers have been introduced, and the standards of slow and controlled release fertilizers are the most representative; Second, production enterprises and distributors have invested more energy in promoting organic fertilizer production lines, and the profits are relatively rich; Third, the negative confirmation, fake and shoddy products on the market perception is also quite keen, in the past year, in the name of a variety of new high-tech fertilizers to infringe on the interests of consumers occurred.
Nowadays, the differentiated publicity is very loud: you say that your product is slow release, my product is controllable; You said your product had polypeptides in it, and mine had borzin; You said that your product is obviously drought-resistant, and mine can avoid deep ploughing; You said your products can strengthen seedlings, my products can promote roots; You say your product contains organic matter, and mine contains biological bacteria… When the dazzling array of fertilizer products with different functions continue to innovate, on the one hand, we are pleased to promote the industry of organic fertilizer equipment scientific and technological innovation, but also wondering whether the organic fertilizer granulator industry has entered a new cycle.

In terms of output scale, the small-scale organic fertilizer equipment processing plant takes the annual output of 10000-30000 tons as the standard, which is also the production line scale most selected by new investors. Since it is a production line, it is not composed of single equipment or 2-3 equipment. The complete set of equipment consists of a variety of equipment. Their type selection, specification and quantity directly affect the final price of the production line, that is, the price of the production line with the same output is not the same, or even very different. Under the same output, the powdered production line is much cheaper than the granular production line, but the corresponding powdered finished organic fertilizer has no higher price and profit than the granular organic fertilizer.

The granulation process flow of small-scale compound fertilizer production line

fertilizer granulator Jan 23, 2024

The production capacity of small-scale compound fertilizer equipment is relatively small, the equipment occupies a small area, and the investment cost is also relatively low. A set of small-scale compound fertilizer equipment costs about 10W-15W, and the operation is very simple. The factory and equipment requirements are low. Combined with the current national ecological civilization strategy, the market space and demand in Hefei are very large. Investing in small-scale compound fertilizer equipment is a good choice.

The granulation process of compound fertilizer production line can be divided into: raw material ingredients, raw material mixing, raw material granulation, particle drying, particle cooling, particle grading, finished product coating, and final product packaging.

1. Raw material ingredients: urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate, potassium chloride (potassium sulfate) and other raw materials are prepared in a certain proportion (according to market demand and soil testing results in various regions).

2. Raw material mixing: Mix the prepared raw materials evenly to improve the overall uniform fertilizer efficiency of the fertilizer particles.

3. Raw material granulation: The evenly mixed raw materials are fed into a fertilizer granulation machine for granulation (can be converted into pellets, or extruded pellets can be selected).

4. Particle drying: The particles made by the granulator are fed into the dryer to dry the moisture inside the particles, increasing their strength and facilitating storage.

5. Particle cooling: The dried fertilizer particles have a high temperature and are prone to clumping. After cooling, they are easy to pack, store, and transport.

6. Particle classification: The cooled particles are classified, and the unqualified particles are crushed and re granulated to screen out the qualified products.

7. Finished film: Coating qualified products to increase the brightness and roundness of particles.

8. Finished product packaging: Bag the coated particles, which are the finished products, and store them in a ventilated place.

Innovation is needed for the development of equipment in organic fertilizer production lines

fertilizer granulator Jan 19, 2024

In this era of information explosion, to create value is to dig and create more valuable products from the information network. In the domestic organic fertilizer production line equipment research and development, sales, application, as of now the development of time is not very long, in the introduction of foreign advanced technology experience, combined with their own national conditions, through digestion and absorption to develop a simple equipment to the present diversification of organic fertilizer equipment. Organic fertilizer production line equipment in the domestic market is relatively broad, from the price to the direction of competitive technology change, novel equipment is born. The new organic fertilizer equipment has simple, high efficiency, perfect configuration, and belongs to a green and environmentally friendly product. The organic fertilizer production line equipment produced by our company can be customized according to the needs of customers, and the new products are mainly dependent on technological innovation. The production capacity of enterprises determines the development direction of enterprises, organic fertilizer production line equipment is a stark example, which equipment is advanced, it will mean that the market of enterprises is strong.

Organic fertilizer equipment is specialized in the treatment of livestock and poultry excrement, which effectively reduces the pollution of livestock and poultry excrement to the environment, thus achieving the goal of environmental protection. Moreover, the organic fertilizer produced by the organic fertilizer production equipment can effectively regulate the soil, improve the quality and solve the problem of soil hardening.
In the past two years, the state has vigorously advocated and supported the project of processing chicken manure into organic fertilizer, given subsidy policies, strengthened the deep treatment of chicken manure produced in chicken farms, turned waste into treasure, and produced high-quality agricultural machinery fertilizer to minimize the environmental pollution of manure, reduce production costs, and improve economic benefits. Organic fertilizer equipment has put the breeding industry on a virtuous cycle of sustainable development.

Granulation process and cost of organic fertilizer equipment production line

fertilizer granulator Jan 19, 2024

The construction scale of organic fertilizer equipment for poultry manure is generally 30-100000 tons per year. We need to comprehensively consider local resources, market capacity, and market coverage. The investment scale and product plan design need to be formulated based on the following conditions: characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, factory site conditions, degree of production automation, etc.

The production line of organic fertilizer equipment mainly consists of fermentation and granulation, and it is precisely because these two parts affect the overall price of the organic fertilizer production equipment sales industry. For example, in small and micro chicken farms where the daily production of chicken manure is not large, as a responsible organic fertilizer production equipment sales enterprise, it is recommended that users only purchase the fermentation and composting machine separately. In this way, farmers only need to invest a small amount of funds to meet the needs of harmless treatment of chicken manure.

The organic fertilizer production line can greatly save the cost of producing organic fertilizers and other products, improve production efficiency, and ensure that the produced products have good quality and large batches to meet the needs of a large number of users. In these areas, the development of organic fertilizer equipment plays a pivotal role. To develop agriculture well, protect the environment, and improve economic benefits, we need to put in a lot of effort in improving and updating organic fertilizer equipment, laying a solid foundation. Grasp every detail and do a good job in production development.

For slightly larger small and medium-sized chicken farms, experienced manufacturers and sales personnel usually propose customized organic fertilizer equipment for the production line of organic fertilizer equipment. This is because the specific configuration and cost of the complete set of chicken manure organic fertilizer production equipment are directly affected by factors such as different chicken manure processing capacities, feeding methods, surrounding environments, and customer budgets.

Widely using organic fertilizer granulators to promote environmental protection in agriculture

fertilizer granulator Jan 19, 2024

The hot sale of organic fertilizer equipment also provides a key for organic fertilizer granulator. Organic fertilizer equipment with its advantages of high environmental protection and low pollution has been loved by many manufacturers of organic fertilizer. The selling of organic fertilizer is strongly advocated by the state and its own characteristics, green vegetables are mainly derived from organic fertilizer, the way to improve crop quality is also derived from organic fertilizer, improve soil, water retention, fertilizer, and ventilation are also derived from organic fertilizer, leaving good soil for future generations is also organic fertilizer, so organic fertilizer can not be hot? Organic fertilizer materials are very diverse. Such as livestock and poultry feces in farms, municipal sludge, daily waste, and kitchen waste, are all sources of organic fertilizer production. Because the quality of the material plays a key role in the quality of the organic fertilizer produced by the organic fertilizer production line, the fermentation and destruction process of the equipment production line is particularly important. The characteristics of organic fertilizer granulation equipment technology: short construction cycle; The danger is relatively small; The recovery cycle of capital is short; Low investment, high return.

The production line configuration of the new Organic fertilizer granulator is different according to the different equipment configuration of raw materials, and the appropriate scheme can also be made according to the investment budget. The price of Manure production lines with different output is also different. It is suggested that customers should first consider how much output they want to invest in Manure production before making further inquiries, and then inform the manufacturer of the raw materials for processing and production, so as to provide you with an approximate price range, and then select the appropriate configuration of new Manure granulation production line according to the expected investment.