The granulation process of drum granulator in fertilizer production line

fertilizer granulator Jan 4, 2024

Among the many organic fertilizer granulators, the rotary drum granulator stands out for its unique granulation characteristics. This device makes it easy to achieve efficient particle generation to meet various production needs. The granulation process of rotary drum granulator is highly automated. Through the preset program, the equipment can automatically complete the whole granulation process without manual intervention. This greatly improves production efficiency and reduces labor costs.

High particle uniformity of drum granulator. The organic fertilizer equipment adopts advanced granulation technology, and the particles generated are uniform in size and meet the quality standards.

In addition, the granulation process of the drum granulator is environmentally friendly. The dust and noise generated during the operation of the equipment have been effectively controlled, reducing environmental pollution. This is undoubtedly an important advantage for factories that meet environmental requirements. Rotary drum granulator has wide adaptability. The equipment is suitable for a variety of materials, whether dry powder or liquid, and can be easily handled. At the same time, the equipment can also be adjusted according to different production needs to meet diversified production requirements.

Drum granulator has become a leader in granulation process due to its high degree of automation, high particle uniformity, strong environmental protection and wide adaptability.

Pig manure organic fertilizer production line processing fertilizer to turn waste into treasure

fertilizer granulator Jan 4, 2024

How to deal with pig manure to turn waste into treasure? The processing technology of pig manure organic fertilizer equipment is advanced, with a compact structure. Harmless live bacterial preparations are used to treat livestock and poultry manure. Biological fermentation is carried out under the action of various beneficial microorganisms, and the organic matter is fully decomposed to release nutrients. The resulting biological heat and high-temperature fermentation process can kill insect eggs and bacteria, purify the environment, detoxify and deodorize, achieve resource utilization and industrialization, low energy consumption, harmless treatment, and stable product quality.

The process flow of the pig manure organic fertilizer production line is as follows: the organic fertilizer raw materials (animal manure, household waste, dead branches and leaves, biogas residue, waste bacterial strains, etc.) are fermented and enter a semi wet material crusher for crushing. Then, elements such as nitrogen, phosphorus, and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) are added to make the mineral elements meet the required standards. Then, a mixer is used for stirring, and the particles enter the granulation mechanism. After coming out, they are dried, Through the screening machine, qualified products are packaged.

Pig manure organic fertilizer equipment processing technology fully automated production equipment, easy to operate, can start insulation devices and oxygen supply systems according to needs, create a suitable environment for bacterial growth, fast speed. The pig manure organic fertilizer processing equipment also uses aerobic fermentation, fully utilizes fermentation heat, and the fermentation cycle only takes 5-7 days. The fermentation process is not affected by seasonal climate, operates all day, and the feces are processed on the same day, which can be installed in the breeding farm, The daily processing capacity is 360 cubic meters, and the annual production capacity is 50000 tons. The organic fertilizer produced using pig manure organic fertilizer equipment not only creates economic benefits for enterprises, but also makes significant contributions to human environmental protection projects.

Organic fertilizer production line for livestock and poultry manure treatment in animal husbandry

fertilizer granulator Dec 29, 2023

In recent years, the livestock and poultry industry has developed rapidly. There are a lot of family farming and large-scale farms. In some areas, due to the large amount of livestock feces, concentrated, if the livestock feces can not be effectively and timely treatment and utilization, will emit odor, with rainwater discharged into rivers, lakes, pollution of water and atmospheric environment. With organic fertilizer equipment, we can solve problems one by one. Organic fertilizer production line can turn waste into treasure, organic fertilizer production line has become a development direction of the current machinery industry. Organic fertilizer equipment is a kind of chicken and pig feces as the main raw materials, add a certain amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, and other substances, with rice bran, yeast, soybean meal and sugar fermentation for a certain time as biological bacteria, under the action of mixed fermentation to produce biological fertilizer equipment.

The so-called pig manure and cow manure small-scale organic fertilizer production line refers to a small complete set of equipment that uses cow manure and pig manure as raw materials to process organic fertilizer. The configuration of the small-scale production line is relatively simple, mainly focused on producing powdered organic fertilizer, because the investment in powdered organic fertilizer equipment is lower and it is easier to start. If the benefits are good in the later stage, it can be upgraded again. What equipment is used in the production line of cow manure organic fertilizer? According to the production process of cow manure organic fertilizer, the equipment used in the cow manure organic fertilizer production line includes: pre mixer, fermentation tipping machine (or fermentation tipping machine), crusher, disc granulator, screening machine, and packaging machine. This is the basic configuration for producing cow manure granular organic fertilizer. According to a small production line with an annual output of 3000-5000 tons, the price of the entire equipment is around 150000 to 300000 yuan.

Organic fertilizer production line for cow and sheep manure processing fertilizer to increase crop yield

fertilizer granulator Dec 29, 2023

Cow and sheep manure is a fast acting, slightly alkaline organic fertilizer that contains abundant elements such as nitrogen, phosphorus, and potassium. It is suitable for various soil applications and has the functions of increasing soil temperature, loosening soil, improving soil particle structure, and preventing compaction. A sheep can defecate 750-1000 kilograms throughout the year, with a nitrogen content of about 8-9 kilograms, which is equivalent to the fertilizer effect of 35-40 kilograms of ammonium sulfate. It can be applied to 1-1.5 acres of land. Applying sheep manure can significantly increase crop yield.

A cow and sheep manure organic fertilizer production line can not only meet the local fertilizer demand, but also meet the demand of surrounding markets. Bioorganic fertilizers are widely used in various fields such as farmland, fruit trees, flowers, landscaping, lawns, and soil improvement, with good results. The government provides subsidies for agriculture and strongly supports this industry, so making investment choices is a very good choice.

The processing technology of cow and sheep manure organic fertilizer equipment is fully automated production equipment, which is easy to operate. The insulation device and oxygen supply system are activated as needed to create a suitable environment for bacterial growth, and the speed is fast. The cow and sheep manure organic fertilizer processing equipment also uses aerobic fermentation, with sufficient fermentation heat. The fermentation cycle is only 5-7 days, and the fermentation process is not affected by seasonal climate. It runs all day, and the feces are treated on the same day. It can be installed in the breeding farm, The daily processing capacity is 360 cubic meters, and the annual production capacity is 50000 tons. The organic fertilizer produced using cow and sheep manure organic fertilizer equipment not only creates economic benefits for enterprises, but also makes significant contributions to human environmental protection projects.

The Use of Organic Fertilizer Drying Equipment in Chicken Manure Fertilizer Production Line

fertilizer granulator Dec 29, 2023

Chicken manure organic fertilizer dryer, usually wet wall phenomenon in the usual processing process, the reason for the wet wall phenomenon is that some raw materials stick to the inner cavity of the dryer cylinder, and then harm all the normal productivity of the organic fertilizer production line, so how to reasonably deal with this phenomenon? The key reason for the sticky wall of the chicken manure organic fertilizer dryer equipment is that the actual effect of the atomization of the equipment is not good. Because the actual effect of the atomization of the chicken manure organic fertilizer dryer equipment is not good in the whole drying process, if the equipment is atomized, a lot of fine particles may be produced in the barrel. Fine particulate matter reduces the drying speed and quality of raw materials during the whole drying process. Second, in the process of processing the cyclone on the chicken manure organic fertilizer dryer equipment caused by sticky wall is also a certain harm.

A section of secondary granulation area is set at the front of the organic fertilizer dryer, in which the materials can realize secondary granulation. Then the materials are lifted up through the lifting plate and fully dried. The wet hot air is extracted from the tail of the dryer through the exhaust fan through the pipeline and enters the sedimentation chamber for sedimentation. The tail gas is sprayed to reduce dust through the washing tower after sedimentation. The spray water is pumped out by the water pump for recycling. After secondary dust reduction treatment, the tail gas is discharged into the atmosphere through the chimney. Reasonable treatment of the wall sticking phenomenon of chicken manure organic fertilizer drying equipment not only can improve the productivity of organic fertilizer equipment, but also can carry out certain maintenance of the equipment and improve the service life of the equipment. Therefore, after the purchase of equipment, we must have a certain grasp of the proper actual operation of the equipment, and only understand how to correctly and reasonably apply the organic fertilizer equipment can reasonably carry out production and manufacturing according to the production plan, which can reasonably save the production and manufacturing time, and also have a certain proactive effect on the use period of the equipment.

What types of fertilizers are processed on organic fertilizer production lines

fertilizer granulator Dec 29, 2023

In recent years, with the improvement of environmental awareness and the development of agricultural technology, the application of organic fertilizer equipment is more and more extensive. Organic fertilizer equipment can not only improve the yield and quality of crops, but also reduce the use of fertilizers and pesticides and reduce environmental pollution.
The types of fertilizers that can be processed by organic fertilizer equipment mainly include: compost, cake fertilizer, biogas fertilizer, green fertilizer and so on. These fertilizers are organic, rich in nutrients that plants need, such as nitrogen, phosphorus, potassium, etc., which is very good for crop growth.

Compost is a kind of fertilizer made by fermentation of various organic substances. It is rich in organic matter and microorganisms, which can improve soil structure and soil fertility. Cake fertilizer is made of plant fruits, stems and leaves through organic fertilizer production line processing made of fertilizer, it contains rich nitrogen, phosphorus, potassium and other elements, is very beneficial to the growth of crops. Biogas fertilizer is made of livestock and poultry manure after fermentation, it contains rich organic matter and microorganisms, can improve soil structure and increase soil fertility. Green manure is a fertilizer made from fermented plant residues, which can improve soil aeration and water drainage and promote crop growth.
In short, organic fertilizer equipment can process a variety of fertilizers, mainly including compost, cake fertilizer, biogas fertilizer, green fertilizer and so on. These fertilizers are not only conducive to crop growth, but also reduce the use of fertilizers and pesticides, reducing environmental pollution. Therefore, the use of organic fertilizer equipment for fertilization is very meaningful.

Equipment composition and characteristics of complete sets of mixed fertilizer production equipment

fertilizer granulator Dec 29, 2023

The complete set of mixed fertilizer production equipment is suitable for dry mixing of multiple basic fertilizers with nitrogen, phosphorus, and potassium fertilizers through physical methods to produce a mixed fertilizer (BB fertilizer) that combines multiple fertilizers and single fertilizers. It integrates ingredients, mixing, and quantitative packaging, and can automatically complete the preparation of 3-6 materials according to the formula; By modifying the formula for different crops and soil conditions in different regions, different BB fertilizer products can be produced.

The BB fertilizer mixing and stirring equipment mainly consists of the following equipment: a storage silo; Feeder; Measurement scale; Mixer; High angle belt elevator; Quantitative packaging machine; Automatic sewing machine; Finished product transportation belt conveyor; Computer control system. The process is as follows: storage system → feeding system → metering system → conveying and lifting system → mixing and stirring → automatic packaging and sewing → finished product belt transportation → computer control system.

The characteristics of the complete set of mixed fertilizer production equipment:

1. Large batch ingredients, large batch mixing, fast single bag packaging;

2. The types of ingredients can range from 2 to 12;

3. Production capacity ranging from 15 to 60 tons, with special customization up to 100 tons;

4. The ingredient accuracy can reach 0.5%, the mixing is uniform with no difference in content, and the packaging accuracy is better than 0.2%, which is within 100 grams;

5. Have the ability to print reports and inquire about the accuracy of instant ingredients at any time;

6. Equipped with on-site or remote monitoring system functions, connected to a large screen to display the current recipe;

7. The entire production line has a compact structure and is aesthetically pleasing, making it particularly suitable for leaders and agricultural material distributors to visit.

New Organic Fertilizer Granulator Processing Fertilizer to Increase Crop Yield

fertilizer granulator Dec 29, 2023

With the continuous development of agricultural science and technology, the emergence of new type organic fertilizer granulators has provided strong support for the improvement of agricultural output. This advanced organic fertilizer equipment can effectively granulate organic fertilizers, thereby improving fertilizer utilization and crop yield. The new organic fertilizer granulator uses advanced granulation technology and can produce organic fertilizers of different particle sizes and nutrients according to different crops and soil conditions. This flexible nature allows the fertilizer to better adapt to different growth needs, thereby increasing crop yields.

The new organic fertilizer granulator has high production efficiency. Its automated and intelligent operation process can greatly reduce the production time of organic fertilizer production lines and reduce production costs. The organic fertilizer pellets produced by the new organic fertilizer granulator have high quality and stability. The fertilizer produced by it has uniform particle size, uniform nutrient distribution, and is not easy to break, maintaining long-term fertilizer efficiency. This high-quality organic fertilizer provides a stable nutrient supply for the growth of crops and helps to improve the yield and quality of crops.
The new organic fertilizer granulator is the key equipment for the improvement of agricultural output. Its flexible production capacity, high production efficiency, high-quality organic fertilizer products and environmental protection characteristics have provided strong support for the development of agriculture. With the continuous progress of science and technology, we have reason to believe that new organic fertilizer granulation opportunities will play a more important role in agricultural production in the future.

Application of Organic Fertilizer Drying Machine in Fertilizer Production Line

fertilizer granulator Dec 29, 2023

Organic fertilizer dryer is a kind of drying machine that can dry a variety of materials, simple and reliable operation, because of the reliable operation of the dryer, strong adaptability, large processing capacity, widely used in metallurgy, building materials, food, light industry, chemical industry, coal, medical mining industry, favored by users. Before using the dryer, do the following:

1. Before the work of the organic fertilizer production line, check whether the moving parts, bearings, conveyor belts, triangle belts are damaged, and repair or replace them in time.
2. Lubrication maintenance: the hot fan adds lubricating oil every 100 hours, the cold fan adds lubricating oil every 400 hours. Maintain and replace grease every 1000 hours of operation. Crane and conveyor bearings should be maintained and lubricated per shift.
3. Maintenance of wearing parts: bearing, bearing seat, bucket, bucket screws are easy to loose, should be maintained frequently. Conveyor bearings and belt connections should be inspected and replaced frequently. Electrical appliances and moving parts should be maintained frequently.
4. Organic fertilizer equipment should be replaced and maintained every quarter. The dryer cleans the debris in the air duct, the crane loosens the tight line, the fan cleans the fan blade adhesion, the hot blast furnace heat exchanger cleans the settling pool ash, and the pipeline is cleaned one by one. Speed regulating motor speed gauge zero standby.
5. If the dryer is running outdoors, appropriate rain and snow protection measures must be taken. The whole machine needs large-scale maintenance and overhaul every year, and spray paint protection every two years.

Using poultry and livestock manure as raw materials and organic fertilizer equipment to process fertilizers

fertilizer granulator Dec 29, 2023

There should be sufficient organic solid waste such as animal manure in the surrounding areas (such as organic waste from chicken farms, pig farms or other livestock farms, agricultural product processing plants, sugar factories, etc.). It is recommended to use aerobic fermentation to produce organic fertilizer from chicken manure and pig manure. Microbial organic fertilizer is an organic fertilizer made from organic solid waste (including organic waste, straw, animal manure, cake, agricultural and sideline products, and solid waste generated from food processing) through microbial fermentation, deodorization, and complete decomposition. You can use a fermenting agent to ferment the crops, which is better for the crops. Mix pig manure with straw, sawdust, mushroom residue, etc. in an appropriate proportion, expand the volume of the fermenting agent, and then evenly sprinkle it into the material pile. Pay attention to appropriate oxygen supply and flipping during the fermentation process, and control the temperature between 55-70 ℃. The moisture content of fermentation materials should be controlled between 55-60%.

Method for adjusting material moisture: The moisture content of fermented pig manure, chicken manure, and other livestock and poultry manure should be controlled at 55-60%. Moisture determination: Grasp a handful of pig manure tightly, see watermarks on the fingertips but do not drip water, and loosen it with cracks. Less water leads to slow fermentation, while more water results in poor ventilation. Therefore, it is important to control the moisture content. If the moisture content is too high, straw, sawdust, mushroom residue, dry soil powder, etc. can be added. The entire fermentation cycle usually takes 10-15 days to complete the complete deodorization, fermentation and maturation, insecticidal and sterilization of the materials.

Mix well and ventilate. The production of organic fertilizer from pig manure fermentation requires aerobic fermentation. Therefore, during the operation process, oxygen supply measures should be increased to achieve uniform mixing, frequent flipping (it is recommended to use an organic fertilizer flipping machine), and ventilation. Otherwise, it will lead to anaerobic fermentation and produce a foul odor, affecting the fertilizer effect.

The process flow of the organic fertilizer production line equipment for chicken manure is as follows: the organic fertilizer raw materials (animal manure, household waste, dead branches and leaves, biogas residue, waste bacterial strains, etc.) are fermented and enter a semi wet material crusher for crushing. Then, elements such as nitrogen, phosphorus, and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) are added to make the mineral elements meet the required standards. Then, a mixer is used for stirring, and the particles enter the granulation mechanism. After coming out, they are dried, Through the screening machine, qualified products are packaged, and unqualified products are returned to the granulator for granulation.

The main purpose of the organic fertilizer production line is to be used for the production line project of organic fertilizer processing for livestock and poultry manure. The characteristics of the organic fertilizer processing production line are low overall investment price, low cost, and low technical requirements, making it suitable for large-scale planting and breeding enterprises and small fertilizer factories to invest.