The granulation process and cost of a complete set of organic fertilizer equipment for pig manure processing

fertilizer granulator Dec 26, 2023

Organic fertilizers are made from human and animal manure, urban household waste, crop straw, agricultural and sideline products, and organic waste generated from food processing. They are mixed with multifunctional fermentation bacterial agents to quickly deodorize, decompose, and dehydrate, and then stirred and granulated to form organic fertilizers.

The complete set of organic fertilizer equipment for pig manure processing varies depending on the different equipment configurations of raw materials, and suitable plans can also be made based on investment budgets. The prices of complete sets of organic fertilizer equipment for different yields also vary. Firstly, it is necessary to consider the amount of organic fertilizer production that you want to invest in, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then select the appropriate production line configuration based on the expected investment.

Normally, standard round particles are selected according to the needs of the organic fertilizer market. Small organic fertilizer equipment includes mixers, crushers, organic fertilizer granulators, dryers, cooling machines, screening machines, coating machines, packaging machines, belt conveyors, induced draft fans, etc. If the production is large or the environmental requirements are high, additional equipment such as secondary cooling, secondary screening, and ink dust removal must be added.

The process flow of the organic fertilizer production line equipment for poultry and livestock manure is as follows: the organic fertilizer raw materials (animal manure, household waste, dead branches and leaves, biogas residue, waste bacterial strains, etc.) are fermented and enter the semi wet material crusher for crushing. Then, elements such as nitrogen, phosphorus, and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) are added to make the mineral elements meet the required standards. Then, a mixer is used for stirring, and the particles enter the granulation mechanism. After coming out, they are dried, Through the screening machine, qualified products are packaged, and unqualified products are returned to the granulator for granulation.

Organic fertilizer production line solves dust pollution and promotes environmental protection

fertilizer granulator Dec 26, 2023

Environmental protection organic fertilizer production line dust pollution is an important problem, need to take effective solutions. Here are some possible solutions:
1. Adopt new environmental protection organic fertilizer equipment: New environmental protection equipment can be used to reduce dust emissions in the production process and reduce pollution to the environment.
2. Strengthen management: Strengthen the management of the production process, which can reduce the generation and emission of dust. For example, regular maintenance and overhaul of the organic fertilizer production line can be carried out to detect and deal with problems in time to ensure the normal operation of the production line. At the same time, strict emission standards and management systems can be formulated to monitor and manage emissions to ensure that the production process meets environmental protection requirements.

3. Change the production process: Change the production process, you can use a more environmentally friendly production method, reduce the generation and emission of dust. 4. Establish a waste treatment system: The establishment of a waste treatment system can effectively treat and utilize the waste generated in the production process. The waste is classified, collected and treated, and the waste is converted into organic fertilizers and other resources to reduce environmental pollution.
The solution to the dust pollution in the production line of environmental protection organic fertilizer needs to start from many aspects, including the use of new environmental protection equipment, strengthening management, changing the production process and establishing waste treatment systems. These measures can effectively reduce dust emissions in the production process, protect the environment and promote sustainable development.

Equipment composition and price of a chicken manure organic fertilizer production line

fertilizer granulator Dec 26, 2023

A set of chicken manure organic fertilizer production line equipment can be divided into small, medium, and large organic fertilizer production lines based on output; According to the process, it can be divided into powder organic fertilizer production line and granular organic fertilizer production line. Therefore, to calculate the capital cost of investing in a set of chicken manure organic fertilizer production line equipment, it is necessary to clarify the output (such as annual output, daily output, hourly output) and process flow (whether to make powder line or granular line), so that organic fertilizer equipment manufacturers can more accurately configure and calculate more accurate price costs, Provide a reasonable quotation.

The equipment of the chicken manure organic fertilizer production line roughly includes: raw material selection (chicken manure, etc.) → drying and sterilization → ingredient mixing → granulation → cooling and screening → measurement and sealing → finished product storage.

The more complex process flow of the chicken manure organic fertilizer production line equipment is as follows: the organic fertilizer raw materials (animal manure, household waste, dead branches and leaves, biogas residue, waste bacterial strains, etc.) are fermented and enter a semi wet material crusher for crushing. Then, elements such as nitrogen, phosphorus, and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) are added to meet the required standards, and then stirred by a mixer before entering the granulation mechanism for particles, After coming out, it is dried and screened by a screening machine. Qualified products are packaged, and unqualified ones are returned to the granulator for granulation.

A set of chicken manure organic fertilizer production line equipment, each equipped with different equipment for producing poultry and livestock manure organic fertilizer. A set of low configuration small-scale organic fertilizer production equipment for poultry and livestock manure only requires a crusher, mixer, granulator (optional), screening machine, and packaging machine. Therefore, the price of a complete set of equipment for producing organic fertilizer from poultry and livestock manure ranges from tens of thousands to hundreds of thousands.

Equipment and technology for processing commercial organic fertilizers on organic fertilizer production lines

fertilizer granulator Dec 26, 2023

The organic fertilizer production line equipment is suitable for direct granulation of crude fiber organic waste with a moisture content of about 30%, such as fermented livestock and poultry manure, sugar factory filter sludge, urban sludge, papermaking sludge, wine tank, straw, peat, etc. It can produce pure organic fertilizer with spherical particles, organic-inorganic compound fertilizer, and bio organic fertilizer. Organic fertilizer equipment is a complete set of production equipment that uses animal and plant residues such as fresh chicken manure, cow manure, pig manure, sheep manure, and solid waste straw as raw materials, and undergoes a series of processing treatments to produce natural organic fertilizers.

The organic fertilizer production line processing of commercial organic fertilizers requires two steps: the pre fermentation and treatment part and the deep processing and granulation part. The supporting equipment for biological organic fertilizer requires equipment such as fermentation turner, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator, rotary dryer, cooling machine, screening machine, coating machine, packaging machine, conveyor, etc.

Equipment and technology for processing commercial organic fertilizers on organic fertilizer production lines:

1. Straw processing: Firstly, the straw crusher should crush the material to a certain fineness, and then an appropriate amount of poultry manure or sludge must be added to adjust the carbon nitrogen ratio and moisture content of the compost material, or add bacterial strains and enzymes.

2. Fermentation: It is divided into two stages: first, pre fermentation, which can be carried out in the open air or fermentation equipment. Oxygen is supplied to the stacking layer or fermentation equipment through forced ventilation through a flipping pile. Animal manure is added mainly with straw, and the main fermentation period of aerobic composting is about 3-10 days. The second is post fermentation, where the semi-finished products that have undergone the main fermentation are sent to the post fermentation process to further decompose the easily decomposable organic matter and the more difficult to decompose organic matter that have not yet been decomposed in the main fermentation process, turning them into stable organic matter such as humic acids and amino acids, to obtain fully decomposed organic fertilizer products. The post fermentation time is usually more than 20-30 days.

3. After fermentation treatment: It can be further dried and crushed as needed to turn the material into qualified organic fertilizer raw materials.

4. Storage: Compost is generally used in spring and autumn, and must be stored in summer and winter. The storage method can be directly stacked in a fermentation tank or bagged, requiring dryness and breathability.

What conditions are required for granulation in an organic fertilizer production line using a granulator?

fertilizer granulator Dec 26, 2023

Organic fertilizer granulator in the whole process of production and processing, the material is required to have a certain viscosity, and some raw materials are loose after fermentation, and it is not easy to granulate, so it is necessary to add some water or adhesive to improve the viscosity of the material. Disc granulator and wet test granulation, water or adhesive will be added in the whole process of granulation to ensure that the material can be fully granulated. The new type organic fertilizer granulator uses wet test granulation, and the material after fermentation can be granulated immediately, without the operation process of other production processes. The roller extrusion granulator adopts the production process without boring and tasteless at room temperature, and the granulation of materials with relatively low viscosity can be used. If the moisture content of the material is too high, you can moderately add some dry materials to melt the moisture content. If the water content is too low, the water can be added moderately, which is beneficial to granulation. Materials with large water content should be supplemented with some dry green plants, such as wood residue, humic acid, straw and other materials, which generally absorb water, improve the configuration, and improve the nutrient elements. The new organic fertilizer pelletizing machine is a kind of organic fertilizer pelletizing machinery and equipment with the development trend of modern agriculture, the improvement of professionalism, and the continuous development trend of various provisions.

The disc granulator is a relatively traditional process, and I personally highly recommend this type of granulator. It produces smooth particles and sells well, but the only drawback is its low density; At present, people are pursuing new and innovative methods of granulation, so the number of users is gradually decreasing (universal).The stirring tooth granulator is a product that is widely favored by customers. This process has high yield and smooth processing. If an organic fertilizer rounding machine is added, the granulation can be comparable to disc granulator. However, it is necessary to purchase a drying machine and a cooling machine, as the entire set of equipment for this process of organic fertilizer is expensive.

The granulation characteristics and process of small-scale powdered organic fertilizer complete equipment

fertilizer granulator Dec 26, 2023

The complete set of small-scale powdered organic fertilizer equipment is a fertilizer that can be decomposed by adding organic waste such as plant straw to chicken manure, pig manure, cow manure, sheep manure, horse manure, duck manure, rabbit manure, pigeon manure, and other livestock and poultry manure.

Small powder organic fertilizer complete equipment, available in powder and granular form, as well as cylindrical form. Powder form is simple, and powder organic fertilizer refers to the fertilizer produced by fermenting organic raw materials in a certain proportion without causing particles. There is a certain difference from traditional composting fermentation. The national standard is 40% organic matter, over 5% total nutrients, and 30% moisture. The equipment is also relatively simple, mainly consisting of three stages of fermentation: pre mixing, flipping, refining, and packaging. The main purpose of fermentation is to decompose large molecular materials of organic raw materials into small molecular materials that can be absorbed and utilized by crops through microbial decomposition. The quality of fermentation also affects the quality and effectiveness of organic fertilizers.

What are the components of a small, fully automatic set of bio organic fertilizer equipment? It mainly consists of fermentation system, drying system, deodorization and dust removal system, crushing system, ingredient system, mixing system, granulation system, and finished product packaging system; The fermentation system for harmless treatment of livestock and poultry manure includes: feed conveyor, biological deodorization machine, mixer, proprietary flipping machine, oxygen supply system, and automatic control system.

The working principle of the organic fertilizer wet stirring toothed granulator is to use the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix fine powder materials in the machine, achieve granulation, spheroidization, extrusion, collision, compaction, polishing and other processes, and thus achieve the purpose of granulation. The particle shape is spherical, with a sphericity of ≥ 0.7 and a particle size generally between 0.3-3 millimeters. The particle formation rate is ≥ 90%. The size of the particle diameter can be adjusted appropriately by the material mixing amount and the spindle speed. Generally, the lower the mixing amount, the higher the speed, and the smaller the particle.

Investment in building a fertilizer production line in a compound fertilizer production plant

fertilizer granulator Dec 26, 2023

Nowadays, there are a large number of pig farming enterprises in various regions, and as a result, pig manure resources are also very abundant. Utilizing this large amount of pig manure to produce organic fertilizer solves the major problem of environmental pollution, while also producing a large amount of pig manure organic fertilizer. The economic benefits are also very considerable. The investment in fully automatic pig manure organic fertilizer equipment can be large or small, and the specific situation needs to be combined with annual production. Equipped with a production line, workers do not need to be equipped too much.

Compound fertilizer production equipment is a type of equipment that uses chicken, pig, cow, sheep manure, urban sludge, etc. as the main raw materials, and adds a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate, and other substances. Rice bran, yeast, soybean meal, and sugar are fermented for a certain period of time as biological bacteria, and under the action of sulfuric acid, mixed fermentation is used to produce biological fertilizers.

The process flow of compound fertilizer production equipment roughly includes: raw material batching, mixing and stirring, agglomeration and crushing, material granulation, primary screening, particle drying, particle cooling, particle secondary classification, finished particle coating, and quantitative packaging of finished particles.

The investment in compound fertilizer production factories can be large or small. If producing and processing powdered organic fertilizers, only one fermentation equipment, crusher, and screening machine needs to be invested, which is approximately 60-130000 yuan. If producing granular organic fertilizer, it is necessary to add an organic fertilizer granulator and dryer. An organic fertilizer production line with an annual output of 10000 tons generally does not require a cooling machine and requires an investment of approximately 200000 to 300000 yuan. If the output is large, high configuration organic fertilizer production line equipment can be selected and purchased based on the quantity of raw materials produced, and the relative price is also higher.

The equipment of the pig manure processing organic fertilizer production line can not only meet the local fertilizer demand, but also meet the demand of the surrounding market. Bioorganic fertilizers are widely used in various fields such as farmland, fruit trees, flowers, landscaping, tall grass, and soil improvement, with good results. The government provides subsidies for agriculture and strongly supports this industry, so making investment choices is a very good choice.

How to choose a good organic fertilizer equipment manufacturing factory for farms?

fertilizer granulator Dec 26, 2023

1, the strength of manufacturers. As we all know, when we buy any goods, the choice of well-known brand products is guaranteed in all aspects. Similarly, the choice of organic fertilizer equipment manufacturers is also the same truth, the market is not lack of many small manufacturers to compete with large manufacturers, then their main competitiveness may be the price. A small factory can do the same equipment cheaper than a big factory, so the reason is self-evident. Therefore, it is best to conduct field research and use the most intuitive method to judge.

2, organic fertilizer equipment quality. The organic fertilizer equipment of small factories is no different from that of large factories in appearance, but there are still great differences in the overall production process, research and development level, and actual use effect of organic fertilizer production lines, and the values of manufacturers are not the same. Some manufacturers may be in order to make money, and the most important thing is that we love this industry and want to solve problems for more users. Play our value, the reason why Dachang can develop and grow, is stable product quality and good user reputation.
3. After-sales service system. In addition to product quality and production strength, the most important or service, the service said here is not only after-sales service, more important is pre-sales service, because there are many organic fertilizer production processes, and most customers have no actual production experience, at this time, looking for a higher degree of professional organic fertilizer equipment manufacturer is particularly important.
The development and development of large-scale organic fertilizer equipment and sterilization systems will be conducive to promoting the formation of an industrial chain for harmless treatment, resource utilization, and commercialization of livestock and poultry manure, achieving the goals of industrialization, marketization, and large-scale production, and effectively promoting the development of ecological agriculture and circular economy in the city.

Technical advantages of mushroom residue organic fertilizer production line

fertilizer granulator Dec 26, 2023

Mushroom residue contains abundant nutrients needed by organisms, such as straw, cow manure, and mushroom residue, which are rich in crude protein, crude fiber, crude fat, calcium, phosphorus, and amino acids. It can be said that the growth of plants is a green source of fertilizer. So how can the technology and equipment of the mushroom residue organic fertilizer production line achieve the transformation from waste residue to organic fertilizer? Mainly from its technology and process equipment.

The first step in processing organic fertilizer with mushroom residue is to utilize composting fermentation technology. The use of microbial engineering technology in the composting process to ferment and differentiate padding rich in livestock and poultry manure, combined with the form of biological fermentation bed pig farming, is also a new path for harmless disposal of manure. It is a production line that mixes pig manure with sawdust, straw, wood chips, rice husks, and other substrates, and under the action of specialized microbial strains, continuously and effectively degrades, digests, or converts the mixture into other nutrients. Mushroom residue organic fertilizer is used to achieve zero pollution emissions from fecal disposal.

Advantages of mushroom residue organic fertilizer production line technology:

1. The use of mushroom residue organic fertilizer production lines and cassava residue organic fertilizer processing equipment to produce organic fertilizers not only solves environmental pollution problems, but also achieves the reuse of agricultural resources. Mushroom residue and cassava residue organic fertilizer processing plants produce mushroom residue organic fertilizer through mushroom residue organic fertilizer production line equipment, which not only improves the efficiency of farmers, but also improves the land. Mushroom residue organic fertilizer produced using mushroom residue organic fertilizer processing equipment improves soil porosity, permeability and exchangeability, plant survival rate, and increases beneficial bacteria and soil microorganisms and populations.

2. Using pig manure, fecal water, and mushroom residue as carriers, mixed with various minerals, sprayed into cultivated bacterial strains for fermentation to produce organic fertilizer. This fertilizer can slow down the salinity and compaction of saline alkali soil, directly or indirectly provide crops with the necessary nutrients, regulate soil acidity and alkalinity, improve soil structure, improve soil physicochemical and biological properties, and regulate or improve crop growth mechanisms, Improving the quality and properties of fertilizers to increase their utilization efficiency.

3. Mushroom residue processing organic fertilizer equipment has complete organic fertilizer nutrients, which can improve soil and improve soil compaction caused by the use of chemical fertilizers. Improve soil physical and chemical properties, enhance soil water retention, fertilizer retention, and fertilizer supply capabilities. The beneficial microorganisms in the mushroom residue organic fertilizer production equipment enter the soil and form a symbiotic and proliferative relationship with the microorganisms in the soil, inhibiting the growth of harmful bacteria and transforming them into beneficial bacteria. They interact and promote each other, playing a synergistic role in the population. During the growth and reproduction process, beneficial bacteria produce a large amount of metabolic products, promoting the decomposition and transformation of organic matter, and can directly or indirectly provide various nutrients and stimulating substances for crops, Promote and regulate crop growth.

How much does it cost to invest in the equipment of the cow manure organic fertilizer production line?

fertilizer granulator Dec 26, 2023

How much does it cost to invest in the equipment of the cow manure organic fertilizer production line? If producing powdered organic fertilizer for processing, only one fermentation equipment, crusher, and screening machine, needs to be invested. The investment is just tens of thousands of yuan (based on production volume and equipment selection).

1. Determine the size of the cow manure organic fertilizer production line, such as the annual production of tens of thousands of tons or the hourly production of tons, in order to determine the price.

2. Determine the shape of the particles in the cow manure organic fertilizer production line, that is, choose the type of granulator: powder, column, flat ball, or standard garden. The commonly used equipment for granulating organic fertilizers includes: disc granulator, drum granulator, wet granulator, roller extrusion granulator, flat mold granulator, and ring film granulator. The selection of granulators should be determined based on the local fertilizer sales market. The particle shape is different, the process of organic fertilizer equipment is also different, and the price of organic fertilizer equipment is also different.

3. Determine the configuration level of the cow manure organic fertilizer equipment production line: The configuration level is different, the price of the organic fertilizer equipment is different, the amount of labor used is different, and the stable and high yield of the organic fertilizer equipment is also different. Generally, higher configurations need to be added, including automatic batching device, automatic packaging device, automatic quantitative feeding device, cyclone dust removal with water and dust removal.

4. Determine the type of fertilizer to be produced. It is a compound fertilizer organic fertilizer equipment or an organic fertilizer organic fertilizer equipment. For the same yield, organic fertilizer organic fertilizer equipment generally considers high moisture content and the strain is not resistant to high temperatures. The model is generally larger than the compound fertilizer model. There are generally four types of organic fertilizers, including pure organic fertilizer, organic-inorganic compound fertilizer, bio organic fertilizer, and compound microbial fertilizer. The equipment for organic fertilizers varies slightly depending on the variety.

5. Selection of fermentation flipper: The general fermentation forms include stack fermentation, shallow tank fermentation, deep tank fermentation, tower fermentation, and rotary drum fermentation. The fermentation methods and equipment for organic fertilizer fermentation are different. Generally, a shallow groove turner is more suitable for aerobic fermentation principles (the advantages of a shallow groove turner are that it is more in line with the principles of aerobic fermentation, is not easy to form anaerobic, has complete and complete fermentation, and has a fast fermentation speed).

6. Determine the level of environmental protection requirements: In areas with low environmental requirements, heavy dust removal is generally chosen, and the investment in organic fertilizer equipment is relatively low; Places with high environmental requirements generally choose heavy dust removal and ink dust removal, which can meet the national air emission quality standards.