The use and maintenance methods of composting machines in organic fertilizer production lines

fertilizer granulator Dec 26, 2023

Crawler type composting machine is a device that uses modern technology to convert agricultural waste, animal manure, and organic household waste into high-quality bio organic fertilizer. Its processing object is the stacked material on the cement road surface, which is mainly the dry material after solid-liquid separation of animal manure. Through the back and forth flipping of the self-propelled composting machine, the contact area between the material and oxygen is increased, and the time for organic fertilizer to form is shortened!

1, the bearing of the fermrntation compost turning machine bears the full load of the machine, so the lubrication condition of the bearing has a great relationship with its service life, which directly affects the operating life and operation rate of the organic fertilizer equipment. Therefore, the lubricant required to be injected must be clean and have a good seal. The main fuel injection parts of the organic fertilizer tipping equipment, rotating bearings, roller bearings, gears, movable bearings, and sliding planes.2, the new tire is easy to loose, need to check frequently.
3. Pay attention to whether the various parts of the machine are working normally.
4, pay attention to check the wear degree of easily worn parts, and replace easily worn parts at any time.
5, the bottom plane of the mobile device should be cleared of dust and other objects to avoid mechanical contact with non-breakable materials, so that the mobile bearing can not move on the bottom frame, resulting in serious accidents.
6, bearing oil temperature rise, should immediately stop operation, eliminate the cause.
7, rotating gear in the operation of the organic fertilizer production line, if there is a crash, should immediately stop the inspection and rule out, in order to facilitate the maintenance of organic fertilizer turning equipment, extend its service life.

The supporting equipment and process flow required for the fermentation of organic fertilizer

fertilizer granulator Dec 26, 2023

Mushroom residue, flat mushroom residue, and other mushroom residues are a large amount of waste generated after harvesting mushrooms in large mushroom planting bases. In some places, they are called mushroom sticks. In early processing, many mushroom planting bases used mushroom sticks as combustibles, which not only causes pollution but also wastes resources. Since the maturity of production line technology and processing technology for bio organic fertilizers, mushroom residue and other mushroom residues have been used as one of the raw materials for organic fertilizer processing.

Mushroom residue requires a fermentation and maturation process, and pure mushroom residue cannot be used as organic fertilizer. It also requires the addition of poultry and livestock manure, sludge filter mud, etc. Generally, the ratio of poultry and livestock manure to mushroom residue is 7:3, which can ensure the organic matter content and fertilizer efficiency.

Equipment and process flow for mushroom residue and mushroom rod fermentation of organic fertilizer:

1. Preparatory work: Weigh and divide the livestock and poultry manure (with a moisture content of 70%) that needs to be disposed of; Prepare microbial agents.

2. Production technology: Mix animal manure and bacterial strains in a 1:10000 ratio, and then mix them. Then reverse glue is applied to the Fangzi Sunshine Board Room, allowing solar energy to pass through the Sunshine Board to increase the room temperature of the fermentation workshop and accelerate the increase in the starting temperature of the fermentation materials. There are ventilation holes at the top to facilitate the emission of water vapor and other gases generated during material fermentation. The walls on all sides are of brick and concrete structure, with doors and windows reserved.

3. There are two fermentation tanks built in the fermentation workshop, with a length of 18-25m and a width of 2.5m. The edges of the tanks are made of bricks and covered with cement. When fermenting in a fermentation tank for 4-5 days, flip the fermented material from one tank into two tanks. It usually takes about 20-25 days from feeding to discharging.

4. Process equipment and processes. The poultry and livestock manure (such as cow manure, sheep manure, chicken manure, etc.) that has been pretreated by an organic fertilizer composting machine is directly transported to the raw material silo (or raw material mixer).

5. Transport to the disc homogenizer and control the feeding speed through a frequency converter.

6. Transported to a specialized organic fertilizer screening machine, the special design can completely solve the problem of screen adhesion.

7. The screened large particles are crushed by an organic fertilizer crusher and sent to a disc homogenizer.

8. The qualified products after screening are transported to the fully automatic packaging scale for weighing, packaging, and storage.

Basically, after working through a series of processing techniques and equipment, the organic fertilizer raw materials mixed with mushroom residue can be processed into organic fertilizer, which can be put into the market for sale as powdered organic fertilizer.

How to choose suitable organic fertilizer fermentation equipment for breeding farms?

fertilizer granulator Dec 21, 2023

As the saying goes, in order to have good organic fertilizer quality, we must pay attention to the fermentation equipment in the organic fertilizer production line. The easy to use organic fertilizer fermentation equipment brings a lot of convenience to users in the process of use, more enterprises like it, but if the organic fertilizer fermentation equipment is not good, users will have many aspects of trouble in the use process, and also let employees use it very laborious. So the use of organic fertilizer fermentation equipment at this time is a good use of skills. When choosing organic fertilizer fermentation equipment, it is necessary to see whether organic fertilizer fermentation equipment is labor-saving. Organic fertilizer fermentation equipment does not meet the relevant requirements, will be placed by everyone, waste of enterprise resources, but also increase the cost of income, occupy the work site.

For organic fertilizer fermentation equipment, in the selection of manure treatment equipment also depends on the durability of organic fertilizer equipment, if the quality of organic fertilizer fermentation equipment is good and the volatility is good, then the disadvantage in operation is more prominent. In addition, it is also necessary to consider whether the operation of the feces processor is convenient. This requires the user to pay more attention to, if we choose the equipment operation is complex and easy to learn, randomness is good, so that the operator can use it quickly, do not need difficult operation steps, and save time and energy.
The organic fertilizer equipment carries out thorough dust removal and purification, high-temperature drying, concentration and crushing, disinfection and sterilization, decomposition and deodorization and other procedures according to the characteristics of fresh chicken manure, pig manure, cow manure, duck manure and other livestock and poultry excrement with high water content, unparalleled odor and bacteria. It is refined to produce yellowish brown uniform granular products containing various nutrient elements necessary for crops. It is not only suitable for wheat, rice, peanuts, corn, fruit, melon and fruit trees, Improving crop quality and melon and fruit quality is beneficial to human health. It is the best fertilizer for planting pollution-free green food.

How much does it cost to invest in a complete set of small organic fertilizer equipment

fertilizer granulator Dec 21, 2023

According to the new national policy, we will accelerate the construction of modern animal husbandry and promote the green development of animal husbandry in the future. Focusing on the reduction, harmless treatment, and resource utilization of livestock and poultry breeding waste, we will implement the creation of a demonstration county for green development in animal husbandry, promote the comprehensive utilization of waste throughout the county, and achieve regional agricultural and animal husbandry recycling and zero emissions.

How much does it cost to invest in a complete set of small-scale organic fertilizer equipment? The so-called small-scale organic fertilizer complete set equipment has relatively small production capacity, less equipment footprint, and lower investment costs. A set of small-scale organic fertilizer complete set equipment costs about 100000 yuan, and the operation is very simple. The requirements for the factory and equipment are low. Combined with the current national ecological civilization strategy, the organic fertilizer market space and demand are very large. Investing in small-scale organic fertilizer complete set equipment is a good choice.

The complete set of organic fertilizer processing equipment has three common configurations: high, medium, and low. For large fertilizer factories, it is recommended to choose a complete set of organic fertilizer processing equipment, so that the cost of organic fertilizer produced can meet market requirements in terms of quality, appearance, and nutritional content. There is a significant advantage in promoting and selling the organic fertilizers produced. Low to medium configuration organic fertilizer production lines are suitable for small and medium-sized organic fertilizer factories. The sales scale of the finished organic fertilizer produced is limited to nearby areas, and some processes in the organic fertilizer production process require manual assistance to complete.

The small-scale organic fertilizer equipment requires two steps to produce organic fertilizer: the pre fermentation and treatment part and the deep processing and granulation part. The complete set of equipment for medium-sized organic fertilizer requires equipment such as fermentation flipping machine, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator, rotary dryer, cooling machine, screening machine, coating machine, packaging machine, conveyor, etc.

Organic fertilizer production lines contribute to the organic development of agriculture

fertilizer granulator Dec 21, 2023

In recent years, the level of agricultural automation has become higher and higher. The state has always advocated the substitution of organic fertilizer for chemical fertilizer. It has given strong support in terms of policy and capital. In the future, organic fertilizer will gradually replace other fertilizers and become the necessary fertilizer for crop development. The wide use of organic fertilizer can gradually shift our agriculture to pollution-free agriculture and bring more organic food, fruits and vegetables to our table. At the same time, the market demand for organic fertilizer equipment continues to expand and develops rapidly.

In the field of organic agriculture, the use of organic fertilizer production lines is crucial. So, what is the best season to put into use?
Season has great influence on the operation of organic fertilizer production line. After the soil thaws in spring, the plants begin to grow, and the organic fertilizers put into use at this time can be better absorbed by the soil and utilized to provide sufficient nutrients for the plants. In addition, the summer high temperature season is also the best time for organic fertilizer decomposition, which can reduce the risk of deterioration during storage.
Specifically, organic fertilizers put into use in the spring can provide sufficient nutrients for spring crops and promote plant growth. During the summer heat season, organic fertilizers decompose faster, reducing the risk of deterioration during storage, while also providing a continuous supply of nutrients for summer crops.
Of course, the use of organic fertilizer production lines also need to consider other factors, such as the maintenance of organic fertilizer equipment, raw material supply and so on. However, when choosing the best season for use, priority should be given to spring and summer. This can not only ensure the nutrient supply of organic fertilizer, but also reduce the risk of deterioration during storage and improve production efficiency.
To sum up, it is best to put organic fertilizer production lines into use in spring and summer. This can not only meet the needs of plant growth, but also reduce the risk of deterioration during storage and improve production efficiency. I hope the above suggestions can help you in your decision making.

What equipment is required for the complete set of chicken manure organic fertilizer production line

fertilizer granulator Dec 21, 2023

Using organic fertilizer production lines to do organic fertilizer is advocated by the state, and the government also gives some subsidies. And small organic fertilizer production lines can be set up directly without much money. Some chicken farms can directly set up small organic fertilizer production lines in their own farms, so that livestock and poultry manure can be directly fermented and decomposed into organic fertilizer.makes livestock and poultry manure into organic fertilizer, effectively realizes the recycling of waste, reduces environmental pollution, and greatly saves resources.

Small organic fertilizer production lines are designed for users who are just starting out. New users are worried about the high price of organic fertilizer equipment because they have just started to build factories, but the fertilizer on their farms has no place to dispose of, polluting the environment, and the surrounding areas are full of odors and other problems. Therefore, a small organic fertilizer production line for chicken manure can solve the problem of low investment, fast return, and no need to worry about sales (personal use or local sales). The equipment of chicken manure organic fertilizer production line includes: organic fertilizer turning machine, semi-wet material shredder, horizontal mixer (accessories need to be selected), roller screening machine, belt conveyor (belt length depends on site conditions), automatic packaging machine. According to the equipment flow and production process formula ratio of the above organic fertilizer production line, high-quality organic fertilizers that meet industry standards can be produced.
According to the process stage, the process of granular organic fertilizer production line is divided into ① crushing process; ② Fermentation process; ③ Mixing process; ④ Granulation process; ⑤ Drying process; ⑥ Screening process; ⑦ Coating process; ⑧ Packaging process. The process flow of powdered organic fertilizer includes the above ① crushing process; ② Fermentation process; ⑧ Packaging process.
The bio-organic fertilizer production line needs a complete set of production equipment, but different production line configurations need different equipment combinations.

Equipment configuration and composition of cow manure organic fertilizer production line

fertilizer granulator Dec 21, 2023

With the implementation of agricultural policies, it is necessary to fundamentally improve the pollution problem in agriculture and animal husbandry. The large amount of animal manure produced by breeding farms is used to produce green organic fertilizers. Organic fertilizers are returned to the fields for organic agriculture, and agricultural waste and fruits are fed to various livestock and poultry, forming a natural and green ecological chain to maintain ecological balance and allow us to rediscover our farm life.

The equipment configuration of the cow manure organic fertilizer production line varies according to the different raw materials, and suitable plans can also be made according to the investment budget. The equipment prices of the cow manure organic fertilizer production line vary with different yields. Firstly, it is necessary to consider the amount of organic fertilizer production that you want to invest in, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then select the appropriate production line configuration based on the expected investment. As mentioned earlier, the equipment of the cow manure organic fertilizer production line is combined according to different production equipment and can be customized according to the production needs of users, with flexible investment adjustments.

The equipment of the cow manure organic fertilizer production line mainly consists of a fermentation deodorization system, a crushing system, a batching system, a mixing system, a granulation system, a cooling and drying system, a screening system, and a finished product packaging system.

Small scale organic fertilizer production equipment has a wide range of raw materials for producing organic fertilizers, with common ones being animal manure such as chicken manure, pig manure, and cow manure. This type of raw material needs to undergo biological fermentation and then meet the standards for harmless treatment, in order to further produce commercial organic fertilizer.

What types of land are suitable for the fertilizers processed by organic fertilizer production lines

fertilizer granulator Dec 21, 2023

With the continuous progress of agricultural modernization, the state has invested a lot of support in the wide use of organic fertilizer both in policy support and practical action. It can be said that organic fertilizer will gradually replace other fertilizers and become a necessary fertilizer for crop growth. It is the wide use of organic fertilizer that makes our agriculture gradually change to pollution-free agriculture, and makes more organic food, fruits and vegetables come into our table. At the same time, the market demand for organic fertilizer equipment is also expanding and developing rapidly. Organic fertilizer equipment can not only process urban waste and livestock manure of breeding plants into organic fertilizer, but also bring considerable profits to organic fertilizer enterprises. As a large agricultural country, China has a great demand for organic fertilizer.

Organic fertilizer is a kind of high-quality fertilizer, which contains rich organic matter and various nutrient elements, and plays an important role in improving soil structure and soil fertility. When using organic fertilizer equipment to process manure, it is very important to choose the right type of soil. Here are some soil types suitable for manure:
1. Sandy soil: Sandy soil has good air permeability, which is conducive to the decomposition and transformation of manure. At the same time, the water and fertilizer retention capacity of sandy soil is relatively weak, which can better promote the decomposition and release of manure.
2. Clay soil: Clay soil has a strong ability to retain water and fertilizer, and can better maintain water and nutrients in manure. However, the permeability of clay soil is poor, so it is necessary to add some organic matter to improve the soil structure.
3. Loam soil: Loam soil has the characteristics of both sandy soil and clay soil, and has good ventilation and water and fertilizer retention ability. Therefore, loam is also one of the soil types that is very suitable for the use of manure.
In short, in the process of processing organic fertilizer production lines, choosing the right type of soil is very important for the utilization and effect of manure. Understanding the characteristics and needs of different soil types can better play the role of manure, promote crop growth and increase yields.

Different organic fertilizer raw materials require different composting machines for fermentation

fertilizer granulator Dec 21, 2023

 In the fermentation of organic fertilizer, it is very important to choose the right turning machine. So, which kind of pile turning machine is cost-effective?
First of all, we need to understand the types and characteristics of the pile turning machine. There are three common fermentation compost turning machines: manual, electric and mechanical. Manual pile turning machine needs manual operation, the efficiency is low; Although the electric stacking machine saves labor, the price is relatively high; The mechanical tipping machine has the advantages of high automation, high efficiency and simple operation.
In terms of cost performance, the mechanical stacking machine is undoubtedly the best choice. First, it can turn the heap quickly and effectively, and improve the fermentation efficiency; Secondly, the failure rate of the mechanical stacking machine is low, and the maintenance cost of the organic fertilizer production line is relatively low. Finally, it has a long service life and is more cost-effective in the long run.

However, other factors such as site size and material characteristics need to be taken into account when choosing a dump. If the site is large, you can choose a stacking machine with a moving device to facilitate transfer between different sites; If the material is light or easy to disperse, you can choose a dump machine with anti-dispersion function.
In summary, when organic fertilizer fermentation, mechanical stacking machine is the most cost-effective choice. It can turn the heap quickly and effectively, improve fermentation efficiency, and has low failure rate, low maintenance cost and long service life. Of course, factors such as site size and material characteristics need to be considered in choosing the tipping machine to ensure the selection of the most suitable equipment.
In short, choosing the right organic fertilizer equipment is one of the keys to ensure the success of organic fertilizer fermentation. I hope the above suggestions can be helpful to you.

What are the complete sets of organic fertilizer production line equipment for chicken manure processing

fertilizer granulator Dec 21, 2023

What are the complete sets of organic fertilizer production line equipment for chicken manure processing? How much is it? The equipment for the chicken manure processing organic fertilizer production line is not fixed as we imagine, but needs to be determined based on the site and materials. Therefore, the chicken manure processing organic fertilizer production line equipment configured for each customer is different.

If you want to become a boss, you can’t just rely on a single drive. When opening an organic fertilizer factory, you can’t just run it with a blind eye. We also need to have a detailed understanding of the market. Whether this industry can make money is a very important concern for everyone. Currently, the price of powdered organic fertilizer is generally between 500-700 yuan/ton. If the quality of the finished product is good, the price will be even higher, ranging from 1000-1200 yuan/ton, excluding labor costs, water and electricity costs, transportation costs, etc, The monthly profit is still considerable, so making money is certain. If you want to make money, of course, you need to invest first. In the early stage of various investments, organic fertilizer equipment accounts for about 80%. One of the treatment methods for chicken manure in raising chickens and raising Yang is to sell chicken manure to organic fertilizer equipment factories, which then process it into organic fertilizer and sell it to farmers to grow crops,

Small scale fertilizer production line equipment has low energy consumption, small footprint, no odor in the operating environment, zero pollution, good ventilation, and deodorization takes only 1-2 days. The small rabbit manure organic fertilizer production line has a compact structure and advanced technology. It uses harmless live bacterial preparations to treat livestock and poultry manure, and undergoes biological fermentation under the action of various beneficial microorganisms. After fully decomposing the organic matter, nutrients are released, and the resulting biological heat and high-temperature fermentation process can kill bacteria and insect eggs, detoxify and deodorize, purify the environment, achieve harmless, resourceful and industrialized treatment, low energy consumption, and stable product quality.