Using organic fertilizer equipment to produce fertilizers and improve soil efficiency

fertilizer granulator Dec 21, 2023

With people’s attention to organic agriculture, the use of organic fertilizer has gradually become an important part of agricultural production. The use of organic fertilizer equipment has greatly improved the application efficiency of organic fertilizer, and also improved the problem of soil compaction to a certain extent.
Soil compaction is a common problem in agricultural production, mainly due to the heavy use of fertilizer, which leads to the reduction of organic matter in soil and the destruction of soil structure. The application of organic fertilizer can effectively increase the organic matter in the soil, improve the soil structure, enhance the soil permeability and water retention, so as to prevent soil compaction.

Organic fertilizer production line can be broken, stirred, decomposed and other treatment of organic fertilizer, so that it is easier to be absorbed by the soil. At the same time, organic fertilizer equipment can also provide customized organic fertilizer formulations according to different soil types and crop needs, so as to better meet the growth needs of crops.
In addition, the emergence of organic fertilizer equipment has also changed the traditional way of fertilizing farmers. In the past, farmers tended to focus only on the use of chemical fertilizers and ignored the importance of organic fertilizers. Now, the use of organic fertilizer equipment makes the application of organic fertilizer more simple, and farmers can be more flexible to adjust the fertilization program according to crop needs and soil conditions, so as to better protect the soil environment.
The trend of organic fertilizer equipment industry will usher in a new spring again in 2023, which is not only supported by policies, but also related to the strong support of the state. In particular, the use of a small amount of waste urban waste to make organic fertilizer not only disposes of domestic waste and reduces environmental pollution, but also turns waste into treasure and produces costly organic fertilizer. Therefore, many local governments will vigorously support the production and use of organic fertilizer, and even give certain financial subsidies to encourage people to use organic fertilizer.

Organic fertilizer production line promotes environmental protection development in agriculture

fertilizer granulator Dec 21, 2023

As an environmentally friendly agricultural production material, organic fertilizer has been paid more and more attention and recognized by farmers and agricultural experts. The organic fertilizer production line, as the core of organic fertilizer production, is injecting new vitality into environmentally friendly agriculture. Organic fertilizer production line is a set of equipment specially used for organic waste treatment and organic fertilizer production. Its core raw materials are waste organic matter, such as crop straw, livestock manure and so on. These organic matter is converted into organic fertilizer by organic fertilizer equipment to avoid the accumulation of waste and environmental pollution. Through the processing of organic fertilizer production lines, these wastes can be converted into organic fertilizer, and the resource utilization of waste can be realized and the efficiency of resource utilization can be improved. The use of organic fertilizer can improve the soil structure, increase the soil water retention capacity, improve soil fertility, but also improve the quality of crops, increase yields, while reducing the use of pesticides, in line with green and healthy agricultural standards.

Organic fertilizer production line can evenly apply organic fertilizer to farmland, improve farmland fertility, improve crop yield and quality. Organic fertilizer, as a green and effective fertilizer, is suitable for the cultivation of fruits and vegetables. It can provide the nutrients needed by crops, increase the resistance of crops to disease, and improve the quality of fruits and vegetables.

The price and granulation raw materials of pig manure organic fertilizer production lines

fertilizer granulator Dec 21, 2023

The price of pig manure organic fertilizer production line is mainly based on the output selected by the customer. The price varies depending on the equipment configuration. We will design a suitable organic fertilizer production and processing production line according to the customer’s needs in detail. We can also make appropriate plans based on the investment budget. The prices of organic fertilizer production and processing production lines with different output levels also vary. It is recommended that customers consider the amount of organic fertilizer production they want to invest in before making further inquiries, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then choose the appropriate equipment configuration for the organic fertilizer production line based on the expected investment.

The pig manure organic fertilizer production lines has a wide range of raw materials, including various animal and poultry manure, chicken manure, sheep manure, cow manure, humic acid, straw, sludge, and kitchen waste. These raw materials can be made into organic fertilizers by adding a certain proportion of biological bacteria. And these raw materials are garbage for the general public, so the acquisition cost is low. And we process these “garbage” into organic, green, and ecological organic fertilizers. The profit is very large.

The prospects for the organic fertilizer industry brought by pig manure organic fertilizer production lines are very promising, especially in recent years. With people’s attention to food safety, more and more sectors of society have higher expectations for organic food, ecological agriculture, sustainable development agriculture, and green ecological breeding.

The process flow of producing fertilizer using sheep manure organic fertilizer production line

fertilizer granulator Dec 21, 2023

The process flow of producing fertilizer using sheep manure organic fertilizer production line
1. Raw material preparation
First, fresh sheep manure is collected and properly broken and screened to facilitate subsequent processing. At the same time, according to the production needs, an appropriate amount of auxiliary materials can be added, such as sawdust, straw, etc., to improve the texture of the fertilizer and increase the nutrient content.
2. Fermentation treatment
Put the prepared raw materials into the fermenter of the organic fertilizer production line, control the appropriate temperature and humidity, and carry out the fermentation treatment. This process helps to kill pathogenic bacteria, eggs and other harmful substances, while organic materials are fully decomposed and transformed to form a good fertilizer texture.

3, granulation molding
After the fermentation treatment is completed, the fertilizer material is transported to the organic fertilizer granulator for granulation. According to the needs, different granulation processes and technologies can be selected, such as drum type, spray type, etc., in order to obtain the required particle size and shape.
4. Packaging and storage
Finally, packaging and storage. According to market requirements, determine the appropriate packaging specifications and storage conditions. At the same time, strengthen storage management, prevent pollution and deterioration, and ensure product quality and safety.
Through the production of ecological organic fertilizer equipment, large-scale and efficient production can be achieved, and the fertilizer utilization rate and environmental protection level can be improved. At the same time, it helps to promote sustainable agricultural development, improve soil quality, and improve crop yield and quality. In practical application, it is also necessary to adjust and optimize the process parameters according to the specific situation in order to obtain better production results.
The small-scale organic fertilizer production line has less investment, but the produced organic fertilizer can still be sold on the market, which solves the current situation of customers who want to invest in this industry but have less capital, and is favored by customers. Since each customer has different raw materials and specific requirements for equipment, no specific price is provided here.

How to build an organic fertilizer production line to produce fertilizers?

fertilizer granulator Dec 21, 2023

1, screening organic fertilizer raw materials. Animal manure, biomass and other organic fertilizer can be used as raw materials, but the output of each organic fertilizer is different, it is recommended to choose cow manure, sheep manure, chicken manure and other animal manure and various biomass.

2, choose the organic fertilizer production line equipment. Organic fertilizer equipment is the key of organic fertilizer plant, it is recommended to choose the organic fertilizer with good performance and can ensure the production quality, organic fertilizer equipment includes organic fertilizer crushing equipment, organic fertilizer fermentation equipment, organic fertilizer drying equipment, organic fertilizer cooling equipment, organic fertilizer mixing equipment, etc.
3. Establish organic fertilizer quality control room to inspect and control finished products. Organic fertilizer factory should set up organic fertilizer finished product quality inspection room, equipped with testing equipment, arrange inspection personnel to test the indicators of finished organic fertilizer, ensure the quality of the organic fertilizer, and make a good record, establish quality testing statistics and management system, regular testing, if found unqualified products, should adjust the production strategy in time. Organic fertilizer quality supervision is increasingly strict, but as long as the production is standardized according to the above methods, and the quality of the finished product is regularly checked, not only can qualified organic fertilizer be produced, but also high-quality organic fertilizer can be produced.
If you are interested in investing in an organic fertilizer factory, you can consult us online, we provide a full set of organic fertilizer production line equipment, such as tipping machine, organic fertilizer crusher, roller screening machine, organic fertilizer dryer, etc., for you to tailor the equipment selection scheme, follow-up installation and commissioning, operation and maintenance of the whole technical guidance, more thoughtful service.

Working principle and advantages of chicken manure powder organic fertilizer granulator

fertilizer granulator Dec 21, 2023

Chicken manure belongs to animal manure and is one of the excellent raw materials for making organic fertilizers. The nutrient content in animal manure is very high, which plays a significant role in improving soil fertility. However, primitive animal manure cannot be directly applied to the soil because it contains a large amount of harmful bacteria. If applied directly to the soil without killing it, it will cause soil pollution. Moreover, most of the nutrients need to be decomposed before they can be absorbed by the soil. If fermented in the field, the high temperature generated can have an impact on crops and cause burns to seedlings.

The working principle of the chicken manure powder organic fertilizer granulator is: the main electric motor drives the belt and pulley, which are transmitted to the driving shaft through a reducer. The split gear installed on the driving shaft is matched with the large gear ring fixed on the body, and works in opposite directions. The material is added from the feeding end and passes through the inside of the cylinder. Through the special structure inside the cylinder, it is made into particles and finally flows out through the discharge port. Due to the continuous entry of materials and the continuous rotation of the granulator, large-scale production can be achieved.

The organic fertilizer produced by the chicken manure processing organic fertilizer production line equipment can not only meet the local fertilizer demand, but also meet the demand of surrounding markets. Bioorganic fertilizers are widely used in various fields such as farmland, fruit trees, flowers, landscaping, tall grass, and soil improvement, with good results. The government provides subsidies for agriculture and strongly supports this industry, so making investment choices is a very good choice.

The granulation process and production characteristics of organic fertilizer production lines

fertilizer granulator Dec 21, 2023

The organic fertilizer production line is a complete set of equipment to produce pure natural organic chemical manure and chemical fertilizer with fresh manure as raw materials through a series of production and processing. There must be two processes for the production and processing of organic fertilizer in the manure organic fertilizer production line: the early alcoholization and solution part and the production, processing and granulation part.
First of all, the collection and pretreatment of organic fertilizer raw materials is crucial. These raw materials often include a variety of organic waste, such as crop residues, animal waste, food processing waste, etc. After sufficient raw materials have been collected, preliminary screening and crushing are required to ensure suitability for production.

This is followed by the composting stage, which usually takes place in a closed fermentation chamber. By controlling the appropriate temperature and humidity, as well as reasonable ventilation conditions, microorganisms can decompose and transform raw materials to produce organic fertilizers.
After the composting stage, the raw materials are transported to organic fertilizer mixers for further processing. Here, compost products need to be mixed with the right amount of additives such as water, nitrogen, phosphorus and potassium to ensure the quality and stability of the final product.
Next comes the molding phase. This step will use molds to shape the mixture into a shape suitable for storage and transportation, such as pellets or blocks.
Finally, after packaging and storage, organic fertilizer products can be sold to farmers and other fertilizer users.
The organic fertilizer production process under the organic fertilizer production line process is a complex and delicate process that requires careful planning and management. Through the rational use of technology and organic fertilizer equipment, we can produce high-quality and stable organic fertilizers that contribute to the sustainable development of agriculture and ecosystems.

The process flow and equipment price of chicken manure organic fertilizer production line

fertilizer granulator Dec 18, 2023

The process flow of the chicken manure organic fertilizer production line equipment is as follows: the organic fertilizer raw materials (animal manure, household waste, dead branches and leaves, biogas residue, waste bacterial strains, etc.) are fermented and enter the semi wet material crusher for crushing. Then, elements such as nitrogen, phosphorus, potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) are added to meet the required standards of mineral elements. Then, a mixer is used for stirring, and the particles enter the granulation mechanism. After coming out, they are dried and screened by a screening machine. Qualified products are packaged, and unqualified ones are returned to the granulation machine for granulation.

How much area does the chicken manure organic fertilizer production line require? The land area of small-scale organic fertilizer production line equipment depends on the equipment configuration. Simple configuration takes up less land area, while complete configuration takes up more land area. A simple configuration of equipment covers an area of approximately 100 square meters, and even a small fermentation site requires 100 square meters. The entire factory area also includes warehouses and expected warehouses, all of which need to be taken into account before site planning.

When many customers who are not familiar with organic fertilizer production ask, the first sentence is like this: the equipment configuration of organic fertilizer production lines varies according to the different raw materials, and suitable plans can be made according to the investment budget. The prices of organic fertilizer production lines with different yields also vary. It is recommended that customers consider the amount of organic fertilizer production they want to invest in before making further inquiries, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then choose the appropriate production line configuration based on the expected investment.

Correct equipment operation methods in the operation of organic fertilizer production lines

fertilizer granulator Dec 18, 2023

The operation of organic fertilizer production line equipment requires certain skills and knowledge. For operators, it is very important to operate organic fertilizer production line equipment correctly, safely and effectively. Here are some basic requirements:
1, the operator needs to receive professional training. The operation of organic fertilizer equipment requires understanding the structure, working principle, safety procedures and other relevant knowledge of the equipment. Therefore, operators must have received relevant training and obtained relevant certificates.
2, operators need to have a high sense of responsibility and safety awareness. When operating organic fertilizer production line equipment, any negligence can lead to serious consequences. Therefore, the operator must always be alert and strictly abide by the safety procedures to ensure the safe operation of the equipment.

3, operators need to have a certain degree of mechanical and electrical knowledge. Organic fertilizer production line equipment involves many mechanical and electrical parts, the operator needs to understand the working principle of these parts and common failures, in order to find problems in time and take appropriate measures.
4, the operator needs to be familiar with the operating process and parameters of the equipment. The operating process and parameters of the organic fertilizer production line equipment are strictly tested and verified, and the operator needs to be familiar with these processes and parameters to ensure the normal operation of the equipment.
5, the operator needs to have a good team spirit. Organic fertilizer production line equipment is a complex system that requires the cooperation of multiple operators to complete the production task.

Process flow of organic fertilizer production equipment for harmless treatment of domestic sludge

fertilizer granulator Dec 18, 2023

The process flow of harmless treatment of domestic sludge in organic fertilizer production equipment: After the fermentation of organic fertilizer raw materials is completed, they enter the organic fertilizer crusher to be crushed into powder. The powder enters the organic fertilizer mixer and auxiliary materials are added for stirring. After stirring evenly, it enters the organic fertilizer granulator to make particles. The particles are then dried in the dryer to reduce the moisture content of the particles to 10-20%, and then cooled in the cooling machine. After cooling is completed, they are screened in the screening machine, The unqualified products are screened out and re fed into the crusher for crushing using a return belt conveyor. The finished products screened out can be directly packaged.

The various dry powder materials of the disc granulator are added from the top of the equipment, degassed, spiral pre compressed, and transported to the arc-shaped groove of the two rollers. The two rollers rotate at a constant speed and in reverse, biting the materials into the groove and performing forced compression. The pressure borne by the materials after passing through the compression zone gradually decreases, and their surface tension and gravity make them naturally come out. They enter the crusher and the whole granulator for crushing and trimming, and then enter the vibrating screen for screening, Qualified products are sent to the finished product warehouse or directly packaged through a conveyor, and the materials under the powder screen are sent back to the raw material warehouse for secondary rolling through a feeding device. The size of the extrusion force can be adjusted by the hydraulic system according to the particle strength needs. By changing the groove form on the roller surface, materials such as sheet, strip, olive, and flat spherical shapes can be obtained.