The Equipment Structure and Operating Characteristics of Hydraulic Slot Flipping Machine

fertilizer granulator Dec 18, 2023

The hydraulic tank type flipping machine is the main supporting equipment of fertilizer machinery equipment units. It is a large machinery used for flipping materials in fermentation tanks, suitable for aerobic fermentation, and can be used in conjunction with solar fermentation chambers, fermentation tanks, and transfer machines. When used in conjunction with transfer machines, it can achieve the function of one machine with multiple tanks. What is the structure of a hydraulic slot type stacker? How does it work?

The basic structure and composition of the hydraulic groove flipping machine:

The slot flipping machine is composed of main components such as transmission device, lifting device, walking device, flipping device, and shifting car. The electric motor directly transfers power to the cycloidal pinwheel reducer through the sprocket to the flipping drum, and the mixing blades on the drum are spiral distributed. The materials in the fermentation tank can be flipped, stirred and moved to a distance of 0.7-1m, achieving a fast flipping speed and uniform stirring, thereby achieving full contact between the materials and air, and improving the fermentation effect of the materials. The control cabinet is centrally controlled and can achieve manual or automatic control functions. The shovel is sturdy and durable, and has certain crushing and mixing functions for materials. The limit travel switch plays a safety and limiting role.

1. Power transmission device: This device is composed of a motor, reducer, sprocket, bearing seat, main shaft, etc. It is an important device that provides power for the flipping drum.

2. Walking device: This device is composed of a walking motor, transmission gear, transmission shaft, walking sprocket, etc.

3. Lifting device: This device is composed of a winch, coupling, transmission shaft, bearing seat, etc.

4. Flipping device: This device is composed of sprockets, support arms, flipping drums, etc.

5. Transfer vehicle: This device is composed of a walking motor, transmission gear, transmission shaft, walking wheel, etc. It provides a temporary transportation tool for changing the slot of the stacker.

Correct installation and debugging equipment for organic fertilizer production line before operation

fertilizer granulator Dec 18, 2023

During the installation and commissioning of the organic fertilizer production line, we need to pay attention to several aspects to ensure the normal operation of the equipment. Here are some key steps and considerations.
1, before the installation of organic fertilizer equipment, we need to carefully survey the site to ensure that the site is smooth and there are no sharp objects to prevent tilt or damage after the installation of the equipment. In addition, check whether installation conditions, such as power supply, water source, and road, are met based on the device list.
2, equipment installation process, should be strictly in accordance with the installation drawings. For key parts, such as stirrers, conveyor belts, etc., strict quality control should be carried out to ensure its stability and durability.
3, the installation process should pay attention to protect the equipment from damage, such as the use of appropriate support and fixing devices.
4, in the equipment debugging stage, we need to test each system one by one to ensure its smooth operation.

5. After completing all tests, we shall conduct a comprehensive inspection of the equipment to ensure its normal operation. At this time, we can adjust the parameters of the production line to the best state in order to produce high-quality organic fertilizers.
In short, the installation and commissioning of organic fertilizer production line equipment requires us to pay attention to many aspects to ensure the normal operation of the equipment. Through careful site inspections, a rigorous installation process and a comprehensive commissioning process, we can ensure the best performance of the equipment during production.

Application of Organic Fertilizer Drum Granulator in Processing Compound Fertilizer

fertilizer granulator Dec 18, 2023

The drum granulator is one of the key equipment in the compound fertilizer industry, suitable for cold and hot granulation as well as large-scale production of high, medium and low concentration compound fertilizers. The main working method is wet granulation of pellets. By using a certain amount of water or steam, the basic fertilizer is fully chemically reacted in the cylinder after being humidified. Under certain liquid phase conditions, with the help of the rotational motion of the cylinder, the material particles are compressed and agglomerated into balls.

The organic fertilizer drum granulator is a commonly used granulation equipment in the production of compound fertilizers, organic fertilizers, biological fertilizers, controlled release fertilizers, and other fertilizers. It is suitable for cold and hot granulation as well as large-scale production of high, medium, and low concentration compound fertilizers. The main working method is wet granulation of pellets. By using a certain amount of water or steam, the basic fertilizer is fully chemically reacted in the cylinder after being humidified. Under certain liquid phase conditions, with the help of the rotational motion of the cylinder, the material particles are compressed and agglomerated into balls.

The organic fertilizer drum granulator adopts a special rubber plate lining or acid resistant stainless steel lining plate for the barrel body. The machine has the characteristics of high ball forming strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life, and convenient operation and maintenance. Steam, gas ammonia, or the addition of phosphoric acid or nitrogen solution, phosphorus ammonia slurry, and heavy calcium slurry are introduced into the drum granulator to complete the chemical reaction and heating process of compound fertilizer granulation inside the drum; Alternatively, a cold granulation process for adding a small amount of water to the compound fertilizer can be carried out. The materials that need to be granulated are rotated through the cylinder, causing rolling rotation when the cylinder is empty. They then aggregate into balls at a certain humidity and temperature to complete the granulation process.

Equipment composition and process flow of small-scale organic fertilizer production equipment

fertilizer granulator Dec 18, 2023

The organic fertilizer production equipment is composed of organic fertilizer fermentation flipping machine, fertilizer crusher, mixer, organic fertilizer granulator, organic fertilizer dryer, cooling machine, screening machine, storage bin, automatic packaging machine, belt conveyor and other equipment. Processing organic materials such as animal manure, straw and rice husks, biogas sludge, kitchen waste, and urban waste into organic fertilizers can not only reduce environmental pollution but also turn waste into treasure.

The process flow of small-scale organic fertilizer production equipment is as follows: after the fermentation of organic fertilizer raw materials (animal manure, household waste, dead branches and leaves, biogas residue, waste bacterial strains, etc.), they enter a semi wet material crusher for crushing, and then add elements such as nitrogen, phosphorus and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) to meet the required standards of mineral elements. Then, a mixer is used for stirring, and the particles enter the granulation mechanism. After coming out, they are dried, Through the screening machine, qualified products are packaged.

Organic fertilizer processing equipment has different equipment configurations based on different raw materials, and suitable plans can also be made according to investment budgets. The prices of organic fertilizer processing equipment vary with different yields. Firstly, it is necessary to consider the amount of organic fertilizer production that you want to invest in, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then select the appropriate production line configuration based on the expected investment.

The role of organic fertilizer production line in agriculture

fertilizer granulator Dec 18, 2023

With the improvement of people’s living standards, more and more attention is paid to food safety and environmental protection issues, organic fertilizer as an environmentally friendly, safe and efficient fertilizer, more and more people’s favor. The significance of organic fertilizer equipment lies in the following points:
First of all, organic fertilizer can improve soil fertility. Organic fertilizer contains rich organic matter and various nutrient elements, which can improve the soil structure, enhance the soil water and fertilizer retention ability, and promote the growth of crops.

Secondly, organic fertilizer is good for environmental protection. Traditional fertilizer application can cause problems such as soil compaction and water pollution, while organic fertilizer is an environmentally friendly and safe fertilizer, which can reduce environmental pollution and protect ecological balance.
In addition, organic fertilizers can also improve the quality of agricultural products. The nutrient elements in organic fertilizers can promote the growth of crops, improve the yield and quality of agricultural products, and increase farmers’ income.
Finally, the production of organic fertilizer production line equipment can improve the economic benefits of enterprises. The production of organic fertilizer requires a certain amount of capital and equipment, but its production cost is low, the market prospect is broad, and it can bring considerable economic benefits to enterprises.
In short, the significance of organic fertilizer production line equipment is to improve soil fertility, protect the environment, improve the quality of agricultural products and economic benefits. Therefore, we should strengthen the production and management of organic fertilizer and promote the healthy development of organic fertilizer industry.

The Fermentation Process and Equipment Characteristics of Chain Plate Stacker

fertilizer granulator Dec 18, 2023

The chain plate flipper is suitable for deep aerobic composting of organic solid waste such as animal manure, sludge, and garbage. The machine operates along the track of the fermentation tank, and its high-efficiency flipping operation is beneficial for accelerating the fermentation and maturation of materials in the fermentation tank, reducing moisture, and improving compost quality. The specifications of this machine series can meet various fermentation tank widths.

The design of the chain plate flipper is reasonable, the motor consumes less electricity, and the transmission adopts a high-quality hard faced gear reducer, which has low noise and high efficiency. Key components such as the chain are made of imported components, which are durable and long-lasting. The lifting adopts an oil pressure device, and the flipping depth can reach 1.8-2.0 meters. The vertical lifting height of the material can reach 2 meters, and it stays in the air for a long time without the need for aeration. Other forms of flipping machines with three fermentation tanks can do enough with a chain plate flipping machine.

The walking system of the chain plate overturning machine adopts the advantages of variable frequency speed regulation, good adaptability to different materials and smooth operation, high overturning efficiency, and the ability to perform deep groove operations, effectively shortening the fermentation cycle, improving production efficiency and product quality. The use of variable frequency speed regulation walking system can adapt well to changes in workload. The walking speed can be flexibly adjusted according to the material resistance, making the equipment more adaptable and flexible. Optional mobile cranes can be used to achieve multi tank equipment operation. Under the conditions of equipment capacity, simply adding fermentation tanks can expand production scale and improve equipment utilization value.

How much does it cost to build a small organic fertilizer production line

fertilizer granulator Dec 18, 2023

How much does it cost to invest in a small-scale organic fertilizer production line? The investment for a small-scale organic fertilizer production line can be large or small. If producing powdered organic fertilizer for processing, only one fermentation equipment, crusher, and screening machine need to be invested. If producing granular organic fertilizers, it is necessary to add organic fertilizer granulators, dryers, and small-scale organic fertilizer production lines. Generally, cooling machines are not required for production. The construction site can be large or small, and generally requires 3 to 5 acres of land.

The small-scale organic fertilizer production line has a compact structure and advanced technology. It uses harmless live bacterial preparations to treat livestock and poultry manure, and undergoes biological fermentation under the action of various beneficial microorganisms. After fully decomposing the organic matter, nutrients are released, and the resulting biological heat and high-temperature fermentation process can kill bacteria and insect eggs, detoxify and deodorize, purify the environment, achieve harmless, resourceful and industrialized treatment, low energy consumption, and stable product quality.

A small-scale organic fertilizer production line can greatly save the cost of producing organic fertilizers and other products, improve production efficiency, and ensure good product quality and large batch production to meet the needs of a large number of users. In these areas, the development of organic fertilizer equipment plays a pivotal role. To develop agriculture well, protect the environment, and improve economic benefits, we need to put in a lot of effort in improving and updating organic fertilizer equipment, laying a solid foundation. Grasp every detail and do a good job in production development.

How to improve the equipment granulation efficiency in organic fertilizer production lines

fertilizer granulator Dec 18, 2023

Organic fertilizer production line equipment plays an important role in agricultural production, but sometimes the problem of slow running speed occurs, which affects the production efficiency. In order to improve this problem, we can start from the following aspects.
1. Optimize the design of organic fertilizer equipment. By changing the structure of the equipment and reducing the volume of the equipment, the weight of the equipment can be reduced, so as to reduce the operation resistance and improve the operation speed. In addition, optimizing the material and manufacturing process of the equipment parts can improve the wear resistance and corrosion resistance of the parts and extend the service life of the equipment.
2, improve the lubrication level of equipment. Regularly check the lubrication of the equipment and timely supplement the lubricant, which can reduce the friction resistance of the equipment and improve the running speed. At the same time, choosing the right lubricant can reduce the corrosion and wear of the equipment and extend the service life of the equipment.

3. Strengthen equipment maintenance. Regular inspection of each component of the device and timely repair of worn and damaged components can ensure the normal operation of the device. At the same time, strengthening the cleaning and disinfection of equipment can reduce the pollution and bacteria breeding inside the equipment and extend the service life of the equipment.
4, the introduction of advanced production technology and equipment to improve the speed of organic fertilizer production line equipment. For example, the use of high-efficiency transmission and control systems can improve the speed and stability of equipment.

Process technology of disc granulator in chicken manure organic fertilizer production equipment

fertilizer granulator Dec 18, 2023

The organic fertilizer production equipment for chicken manure is mainly made from chicken and pig manure, with a certain amount of phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate, and other substances added. Rice bran, yeast, and sugars are fermented for a certain period of time as biological bacteria, and mixed fermentation is carried out under the action of sulfuric acid. This organic compound fertilizer can eliminate soil compaction, increase crop yield, and has ripening promoting function. It can be widely used in agricultural production with low application cost and no environmental pollution. Beneficial for improving soil, customer service for soil compaction caused by long-term use of chemical fertilizers due to salt alkali damage. Suitable for crops such as wheat, rice, peanuts, and fruit trees, it improves crop quality and fruit quality, which is beneficial to human health. It is a fertilizer used for the cultivation of pollution-free green food. This product can also be used as a feed additive for feeding fish, cattle, pigs, etc.

A disc granulator is a type of granulator, with a disc lined with high-strength fiberglass. It has the advantages of uniform granulation, high granulation rate, smooth operation, sturdy and durable equipment, and long service life, making it an ideal granulator.

The disc granulator adopts an integral arc structure, with a granulation rate of over 93. The granulation plate has three discharge ports, which facilitate intermittent production operations, greatly reducing labor intensity and improving labor efficiency. The reducer and motor are driven by flexible belts, ensuring smooth starting, reducing impact force, and improving equipment service life. The bottom of the granulation plate is reinforced with multiple radiating steel plates, which are sturdy, durable, and never deform. The thickened, weighted, and sturdy base design eliminates the need for anchor bolts for stable operation.

The granulation process and advantages of cow manure organic fertilizer granulator

fertilizer granulator Dec 18, 2023

The processing of commercial organic fertilizer using cow manure organic fertilizer equipment requires two steps: the pre fermentation part of the cow manure organic fertilizer equipment and the processing and granulation part. The supporting equipment for cow manure organic fertilizer requires equipment such as fermentation and flipping machine, organic fertilizer crusher, drum screening machine, horizontal mixer, organic fertilizer granulator, rotary dryer, cooling machine, screening machine, coating machine, packaging machine, conveyor, etc. Using a complete set of cow manure organic fertilizer equipment to process cow manure into organic fertilizer is a more suitable method to solve the problem of cow manure pollution.

The cow manure organic fertilizer granulation machine adopts a new technology of bidirectional spiral counter current collision granulation, which allows organic materials to achieve continuous, high-speed, and reciprocating kneading and shearing in the granulation area, forming a high-pressure mechanical flow state collision flow. The material temperature rises to 60 degrees Celsius or above within 20 seconds, rapidly changing the molecular structure and granulation properties of the material, significantly enhancing the heat transfer, fluidization, and extrusion processes between the materials, and significantly improving the granulation density and ball forming rate, The energy consumption and template cost have been significantly reduced, and the granulation efficiency is more than 50% higher than traditional extrusion granulators. The motor power is reduced by 40% compared to traditional extrusion granulators.

The cow manure organic fertilizer granulator has the characteristics of high pelletizing strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life, and convenient operation and maintenance. The rotary drum granulator is equipped with steam, gas ammonia, or the addition of phosphoric acid or nitrogen solution, phosphorus ammonia slurry, and heavy calcium slurry to complete the chemical reaction and heating of the compound fertilizer granulation process in the cylinder, or the cold granulation process of adding a small amount of water to the compound fertilizer. The material to be granulated is rotated through the rotation of the cylinder to generate rolling rotation when there is no material in the cylinder, and agglomerates into balls at a certain humidity and temperature, completing the granulation process.