Disc granulators are not limited to fertilizer production. Their outstanding granulation capabilities make them a valuable tool for a variety of industries, including metallurgy, building materials, and chemicals.
In the metallurgical industry, metal ore powders such as iron ore and manganese ore are processed into granules by disc granulators, facilitating subsequent sintering and smelting processes. This not only improves resource utilization, but also reduces production waste and lowers production costs.
In the building materials industry, disc granulators are used to produce cement raw material granules, ceramsite sand, and other building material granules. The granulation of cement raw materials improves their combustion properties, thereby enhancing cement quality.
In the chemical industry, disc granulators can granulate a variety of chemical raw materials, including catalysts, pigments, and detergents. The resulting chemical products exhibit improved flowability and stability, significantly enhancing product performance and meeting the high standards of chemical production.
The windrow compost turner’s widespread use in organic fertilizer production stems from the significant advantages offered by its unique technical design. The tracked design is a key advantage. Compared to traditional wheeled equipment, it effectively reduces ground pressure, typically to just 0.05-0.1 MPa. This allows for flexible maneuverability even on muddy, soft surfaces, or complex terrain with slopes up to 15°, eliminating the need for dedicated tracks. This significantly improves site utilization, exceeding that of trough-type compost turning machines by over 30%.
The machine also excels in turning performance. Its hydraulic arm allows for flexible adjustment of turning height and width, accommodating windrows ranging from 0.5-2.5 meters in height and 2-6 meters in width. A single unit can process 50-150 tons of material per hour, achieving an efficiency 1.5-2 times that of a single-screw compost turning machine. The turning teeth and spiral blades are forged from alloy steel. Combined with a bottom-up turning mechanism, this achieves a material turning rate of over 95%, preventing localized compaction and uneven fermentation. Material temperature deviation is kept within 3°C, ensuring stable fermentation quality.
Furthermore, the equipment’s electronic control system monitors operating parameters in real time. In the event of abnormal conditions such as overload or excessive hydraulic oil temperature, it automatically issues an alarm and shuts down the machine for protection, ensuring safe and efficient operation.
NPK fertilizer production lines are crucial for compound fertilizer production. As a key piece of equipment, BB fertilizer mixers, when integrated with the production line, significantly improve overall production efficiency and product quality. NPK fertilizer production involves processes such as raw material crushing, mixing, granulation, and drying. The mixing stage directly impacts the nutrient balance of the final product, and BB fertilizer mixers are a perfect fit for this requirement.
In the production line, raw materials processed by the fertilizer crusher are delivered to the BB fertilizer mixer via a fertilizer conveyor. Upon startup, the drive system drives the mixing shaft and blades, evenly mixing nitrogen, phosphorus, and potassium, laying a solid foundation for the subsequent granulation process. Inhomogeneous mixing can result in significantly different nutrient distributions in the granulated fertilizer, impacting product quality.
The BB fertilizer mixer’s control system can be linked with the overall production line control system to synchronize parameters such as mixing speed and time, ensuring a smooth production process. After mixing, the uniform raw materials are discharged through the discharge port and sent to the granulator by conveyor. It works efficiently with subsequent equipment such as dryers and coolers to form a complete NPK fertilizer production chain, helping companies achieve large-scale, high-quality production.
In today’s pursuit of efficient production, the large wheel compost turner, with its superior performance, has become an “accelerator” for organic fertilizer manufacturers. Its efficiency advantages are reflected in multiple aspects.
In terms of processing capacity, the equipment utilizes a large wheel structure with a main wheel diameter of 5-10 meters, providing a wide turning coverage area in a single turn. It can process 100-200 tons of material per hour, 3-5 times the capacity of traditional windrow compost turners. For example, a base with an annual production capacity of 10,000 tons of organic fertilizer, which previously required multiple units, can now be met by a single large-wheel compost turner, significantly improving production efficiency.
In terms of fermentation efficiency, it uses centrifugal force to thoroughly turn the material to a depth of 1.5-2 meters, evenly mixing the upper and lower layers of the material, and maintaining a temperature distribution difference of ≤2°C, thus avoiding uneven fermentation. The equipment also accelerates the contact between materials and air, regulates temperature and humidity, and shortens the fermentation cycle to 20-30 days, nearly half the time of traditional equipment.
Furthermore, the equipment boasts a high degree of automation, with an electronic control system and touchscreen operation, allowing one or two people to operate it, reducing labor input. For organic fertilizer companies seeking efficient production, the large wheel compost turner is undoubtedly an ideal choice for enhancing competitiveness.
Those familiar with organic fertilizer production lines can generally identify their components, but for those new to the industry, this may seem a bit vague. Today, Zhengzhou Huaqiang Heavy Industry will share with you the components of an organic fertilizer production line. The crushing section of an organic fertilizer production line. Given the diversity of user raw materials, our organic fertilizer production line equipment is designed with a crushing section. During the equipment sales process, we found that many users use relatively dry chicken manure or pig manure as raw materials, and some even mix in other raw materials to reduce organic fertilizer production costs. Raw materials with excessively large particle sizes cannot be directly granulated. Therefore, before granulation, the raw materials must be crushed to achieve the desired granulation effect before they can be fed into the organic fertilizer granulator. Of course, for users with sufficiently fine raw materials, this step can be omitted when designing organic fertilizer equipment. The granulator section of an organic fertilizer production line is the core component of the equipment, making it an essential component. The model of granulator to be selected depends on the user’s production volume. The drying section of the organic fertilizer production line. The granulation process requires that the material humidity be kept below 25%. Therefore, raw materials with an initial humidity above 25% should first enter the drying process, and then enter the granulation process after the dried material reaches the required humidity. Of course, users with sufficient material humidity can omit this step when designing organic fertilizer equipment. In other parts of the organic fertilizer production line, after the pelletizer completes the processing, it is conveyed by a belt conveyor to a ball shaping machine for shaping, achieving a perfectly spherical shape and forming organic fertilizer granules. For users who require it, we can design a final packaging process to directly package the final product, thus achieving perfect automation of the entire fertilizer granulation process.
What is the difference between cassava residue fermented organic fertilizer and non fermented organic fertilizer? There are many disadvantages in the traditional cassava residue fermentation: not only the fermentation time is long, the labor intensity of the fermentation process is large, it takes a lot of energy to stir a ton of cassava residue and other mixtures, but also the nutrition of the cassava residue treated by this method can not be completely released and improved. So what are the advantages of using organic fertilizer production equipment to process cassava residue?
Cassava residue ferment organic fertilizer
Fermentation of cassava dregs with compost turner
Mix the starter with corn flour (wheat flour, dry potato flour, cassava flour and sorghum flour, as much as possible), stir evenly, add a large amount of cassava residue, and a small amount of brown sugar. The water content shall be controlled within 60% (the standard for the water content of roughage starter is: grasp a handful of feed by hand, and hold it gently, a small amount of water will drip out, or there will be water between fingers. The raw materials are piled up for fermentation, and then the raw materials are put into the fermentation tank for fermentation, and a layer of textile bag is added on the top to protect the plastic film. Generally, it needs to be fermented for 10-15 days, with sweet wine and mellow aroma, which can be used to feed pigs.
In the fermentation process, the use of compost turning machine to deal with the barber ferment, the efficiency of mechanized tossing is more than three times that of traditional fermentation and cooking. High temperature compost can rapidly degrade its crude fiber, improve nutrition and digestibility, greatly improve the use of cassava residue in feeding, and reduce feed cost to the maximum extent.
Feeding method of cassava residue organic fertilizer
Feed pigs with 30% fermented cassava residue and 70% mixed feed. Without mixing materials, corn flour, wheat bran, peanut bran or soybean meal, bone meal, trace elements and other raw materials are used to prepare the mixed feed. When preparing, it should be noted that energy feed accounts for 70% and protein feed accounts for 30%, and it can be fed as a mixed feed. Because the mixture is dry, and the fermented cassava residue is a wet material with a moisture content of about 70%, when preparing the mixture with the cassava residue fermentation material, a 30% ratio of cassava residue is recommended for practical use. The weight, that is, the total weight of the formulated feed is 50 kg, which is the weight of the dry feed. Fermented cassava dregs account for 30% of the total, and the actual amount formulated into the feed is 30 kg.
Since its establishment for many years, Tianci fertilizer machine enterprise has focused on fertilizer manufacturing equipment, crusher, screening machine, dryer, organic fertilizer granulator, packaging machine, etc. we always put the interests of customers first, and insist on transferring good compost fermentation equipment to more farmers.
Production Conditions of 3-5 t/h Bio-organic fertilizer manufacturing process
Using livestock and poultry manure and agricultural straw waste, the production technology of bio-organic fertilizer can reach 3-5 tons per hour.
3-5 t/h Organic Fertilizer Production Process
1. Floor stacking composting, using windrow turning machine. Or the fermentation tank to put the material, using the trough compost turning machine.
2. Sprinkle fungicides evenly into the fermentation products, mix the materials with the dumper, and compost to achieve the purpose of heating, smelling, maturing and killing weed seeds.
3. Fermentation for 10-15 days. According to the local temperature, the number of treatments of compost dumper is different.
4. Material that is completely fermented and decomposed is fed into organic fertilizer production equipment.
5. Preliminary screening of materials by drum screening machine (the screened powdery organic fertilizer can be sold directly).
6. After the screened bulk materials are crushed by a crusher, they are re-screened.
7. Adding trace elements to powdery organic fertilizer and mixing with horizontal mixer.
9. Fertilizer granules are fed into rotary dryer and rotary cooler.
10. Screening of qualified granules by fertilizer drum screener machine.
11. Bio organic fertilizer enters the coating machine.
12. Products can be sold after being packed by automatic packing machines.
3-5 t/h organic fertilizer manufacturing process
Bio-organic fertilizer production and fermentation equipment
Ground windrow turner or trough compost turning machine
The ground turner does not need to build a trough, but directly stacks the materials in strips and uses a material dumper for dumper fermentation.
The use of trough compost turning machine, according to your scale of production to build fermentation tank, fermentation products are continuously put into the fermentation tank, the use of turning machine for turning fermentation, can play the purpose of water regulation and even mixing, thus saving a lot of labor. It can also achieve the purpose of full ripening.
Investment Projects in 3-5 tons of organic fertilizer manufacturing process
1. Facilities investment
Semi-finished products, raw material warehouses, office sites. According to the local construction cost budget.
When the fermentation tank is built, the ground fermentation tank is not needed.
2. Equipment investment
In the selection of fertilizer production equipment, Huaqiang fertilizer granulator manufacturers can configure models and functions according to customer requirements. The annual output of organic fertilizer production process is determined by the customers themselves. The material connection in our fertilizer production line is accomplished by belt conveyor. The length and number of belt conveyor can be designed according to the actual site.
As a professional organic fertilizer machine factory, our double roller press granulator has the following advantages:
1. Circulation operation, realize continuous production, high output of finished products;
2. The material is compressed by mechanical pressure, without any additives, and the purity of the product is guaranteed.
3. The particle strength can be adjusted, and the finished product strength can be controlled by adjusting the roller pressure;
4. The extrusion granulator is suitable for a wide range of raw materials, and the particle strength can be adjusted freely according to different materials.
5. Compact structure, convenient maintenance, simple operation, short process flow, low energy consumption, high efficiency and low failure rate.
The double roller extrusion pelletizer consists of the following main components: hinged press frame, easy to replace roller components, floating and fixed rollers, main transmission device with reduction gear, feeding equipment, hydraulic pressure boosting system, automatic grease. Enclosed machine housing to minimize the spread of dust.
The roller pelletizer is a newly developed high-efficiency and energy-saving product in our factory. It has the characteristics of reasonable structure, safety and reliability, convenient use, and output power. The whole Huaqiang fertilizer granulator brand of this machine is divided into DZJ Ⅰ series and Ⅱ series, the power includes 15Kw, 18.5Kw, 22Kw. The output is 1-3 (t/h), and the moisture content of the raw materials is generally controlled at 2%-8%. This model is equipped with a refueling system, which greatly improves the life of the machine.
How to achieve the green reuse of resources, is the issue of concern. The roller type extrusion granulator is a kind of machine product designed and produced under such a big premise. The following organic fertilizer machine manufacturers for you to introduce in detail:
First of all, the roller press pelletizer is widely used to granulate some abandoned materials, such as pulverized coal, carbon powder, coke powder, carbon black, mineral powder, dust removal ash, lime powder and other metal mineral powders, industrial recycled dust materials, cast iron mill dust, lead, zinc, aluminum dust, converter dust, filter dust, grinding dust, etc.
The roller press granulator can realize the recycling of resources and protect the environment greatly at the same time. In terms of environmental protection, the equipment adopts the process of no drying and normal temperature production, with high particle strength and higher bulk specific gravity than other granulation methods, which is especially suitable for increasing the bulk specific gravity of products.
roller press granulator
What’s more important is that the mechanical transmission system of the roller type granulator is completely sealed in the body. As the powder material completes the granulation process in the wet state, there is no three wastes discharged from the operation of the prilling and its follow-up process, which truly achieves green production. The roller press granulator has achieved the green reuse of organic fertilizer production line https://m.hqhifertilizermachine.com/production-line/organic-fertilizer-production-line.html, and its market potential is huge.
The main components of filter mud and bagasse in sugar factory are broken fiber, fatty matter, protein, mineral and a small amount of sugar, and they contain nitrogen, phosphorus, potassium and other nutrients that can be absorbed by crops. By fermenting these wastes, the organic matter in the filter mud can be further recombined and humified, and then processed into granular products by the organic fertilizer granulator, which can become a new type of bio fertilizer with high efficiency, safety and quality, and realize the secondary utilization of organic wastes.
Technical scheme of sugar residue fermented organic fertilizer
Sugar slag material ratio: 2 parts of filter mud, 1 part of bagasse and 1 part of ash.
1. Dilute the strains, mix 1kg of organic fertilizer inoculum with 10kg of corn flour, and mix it evenly into 5 tons of raw materials.
2. Upset. During the fermentation process, the materials will gradually heat up, and if oxygen is needed, the compost turning machine will be used to process the materials. When the temperature of the compost reaches 50 degrees, turn over the pile in time. When the temperature reaches about 70 ℃, it will fall over twice a day. The entire fermentation cycle is 7-15 days.
3. When the temperature is below 10 ℃, cover the pile with a curtain, straw and other air-permeable insulation; if the pile is covered with plastic film, the film must be removed when the temperature of the compost rises to 40 degrees.
4. After mixing the wet filter mud, the total water content is 40-60%. If the water content is too high, the fermentation time will be extended; if the water content is too low, the fermentation will be incomplete.
fermenting organic fertilizer with sugar residue
Nutrient supplement plan of organic fertilizer
The compost after fermentation of sugar residue conforms to the standard of organic fertilizer machine, which can effectively kill the pathogenic bacteria contained in the filter mud, degrade toxic and harmful substances, improve the conversion rate of biological enzyme in the filter mud, and decompose the nutrients that are difficult to be absorbed by crops. However, if we want to increase crop yield and help crop growth, we need to supplement other nutrients. The compost is mixed with NPK fertilizer (such as urea, superphosphate, potassium fulvic acid, etc.) and other nutrients, and then it is made into a new type of organic compound fertilizer by disc granulator machine, which greatly improves the fertilizer efficiency.
fertilizer granulator
