The advantage of the roller press granulator

​Organic fertilizer machine to be designed and used to produce the fertilizer. In the fertilizer manufacturing process, it is to be equipped with different type and series fertilizer granulator machine to finish the granulating process. What advantages of the roller press granulator?

Brief introduction of roller press granulator:

Zhengzhou Huaqiang brand counter roller press granulator is the key fertilizer equipment of organic fertilizer and compound fertilizer granulation.It has advanced technology,reasonable design,compact structure,novel and partical,low engery consumption.It forms a small production lin with corresponding equipment,which can form a certain capacity of continuous and mechanized production.With eugeniscs formula,no need to dry,normal temperature production,the products is roller once to make the product quality meet the technical index requirements of compound fertilizer.It is a comsumption reducing product in compound fertilizer industry.

roller press granulator
roller press granulator

Application features of the double roller press granulator:

1. The roller press granulator machine is produced by non drying process,granulating at normal temperature and forming at one time.It has the characteristics of less investment,quick effect and good economic benefit.
2. The structure of the fertilizer granulator machine adopts granulation,molding and screening as a whole,which makes it beautiful in appearance,simple in operation and low in engery consumption.The main parts such as roll body are made of a new type of metal with the characteristics of corrosion resistance,wear resistance and impact resistance.

Fertilizer granulator machine series products not only the roller press granulator machine, it is also included the disc granulator machine, rotary drum granulator machine and so on.

Horizontal fertilizer mixer machine for bio fertilizer granulator

Bio-organic fertilizer granulator based on chicken manure, pigeon manure, duck droppings, and other poultry manure, Adding auxiliary soymeal, dregs, slag, yeast, sugar and trace elements N, P, K, and so on. And through the fermentation process, crushing or granulating into organic fertilizer equipment for chicken manure organic fertilizer products. For the farmers, most of the bio-organic fertilizer granulators purchased for self-production and self-sale, so they pay more attention to the price. For the farmers, due to the small number of raw materials, small organic fertilizer granulators are generally chosen small organic fertilizer granulator.

This series of horizontal mixing(blending) machine is a new generation of mixing equipment which developed by our company. It has high mixing degree and less residue. It is suitable for mixing organic and inorganic fertilizer. The specific features as following: the material can be fully mixed, thus improving the mixing uniformity;the new rotor structure be used to make the gap between the rotor and the casing close to zero, thus effectively reducing the residual amount the material; the special rotor design of the machine can also break the large material, the overall structure is more reasonable, the appearance is beautiful, and the operation and maintenance are convenient.

Horizontal fertilizer mixer machine
Horizontal fertilizer mixer machine

Features of horizontal mixier:

1.Fast mixing speed with good uniformity.
2.Widely application.
3.Fast speed discharging and ledd residue.

In fertilizer prodution line, it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process.

In organic fertilizer production line, we can use the rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator. The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process.This point is different from the roller press organic fertilizer granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.

How to choose cow dung organic fertilizer machine manufacturers?

The cow manure organic fertilizer production line can effectively reduce the eutrophication of surface water bodies caused by pollution, solve the environmental pollution caused by breeding industries such as cattle farms and other organic wastes, and lay a foundation for human consumption of green food and organic food. A good foundation is conducive to improving the safety and quality of agricultural products, and the ecological and environmental benefits are extremely significant.

fertilizer machine

The cow manure organic fertilizer manufacturing process is using organic waste such as livestock manure to produce bio-organic fertilizer, pure organic fertilizer and organic inorganic fertilizer. The cow manure organic fertilizer equipment is characterized by fresh cow dung as raw material, after a series of processing and advanced technology, producing complete sets of production equipment of natural organic cow manure fertilizer.

The equipment is easy to operate, low in energy consumption and high in output. It adopts a new generation of high-efficiency granulation process, scientific and reasonable process, compact layout, and effectively solves the key technical problems, such as the organic raw materials are difficult to granulate of traditional granulation process, the addition amount is low, and the raw materials need to be dried and smashed treatment. The cow manure organic fertilizer equipment has stable operation, energy saving and no consumption, no three discharges, convenient maintenance, reliable operation and wide adaptability of raw materials. It can produce spherical pure organic fertilizer, organic inorganic fertilizer and biological organic fertilizer; the particles are round and uniform, smooth, good fluidity and high strength.

How to choose cow dung organic fertilizer production line equipment manufacturers? First, let us know what equipment is composed of cow dung organic fertilizer equipment?

Cow manure organic fertilizer equipment is divided into three configurations: low, medium and high:

Low configuration: semi-wet material pulverizer, horizontal mixer, fertilizer granulator machine, drum sieving machine, packaging equipment.

Medium configuration: semi-wet material pulverizer, horizontal mixer, fertilizer granulator machine, dryer, cooler, drum sieving machine, packaging equipment, belt conveyor, etc.

High configuration: chicken manure dehydrator, fermentation compost turner machine, semi-wet material crusher, horizontal mixer, fertilizer granulator machine, dryer, cooler, drum sieving machine, coating machine, packaging equipment, belt conveyor, etc.

The quality of organic fertilizer equipment directly affects the level of efficiency. Therefore, when we choose the cow manure organic fertilizer machine manufacturers, we must not blindly choose, we must choose strong and responsible manufacturers. It is not easy for customers to earn every penny. It is also necessary to carefully select the equipment that is more suitable for them and find a manufacturer of organic fertilizer production lines with excellent technology and good after-sales service.

Other article for your reference:Sheep manure organic fertilizer production line

The working principle of the disc granulator in the fertilizer production line

The disc granulator machine is mainly used in the NPK fertilizer production line and organic fertilizer production line to produce various granular products; it’s also used in pharmaceutical products, fertilizers, feeds, etc. Adopting the overall arc structure, the granulation rate can reach above 93%. The granulation tray has three discharge ports, which facilitates intermittent production operations, greatly reduces labor intensity and improves labor efficiency.

Disc fertilizer granulator machine working principle:
The raw meal powder is uniformly wetted by the atomized water in the mixer to form a spherical core having a uniform particle size, and then fed into a ball plate for ball formation. The moisture of the ball should be controlled at 12-14%. Most of the water should be added in the twin-shaft mixer. Only a small amount of supplementary water is added to the ball plate, and the amount of water added is controlled to be about 0 to 3%. The dry powder granulation is directly added to the ball-forming plate, and the proper amount of water is sprayed. The raw material nucleus enters the spherical disk and is subjected to centrifugal force, friction and gravity in the disk, and moves along the parabola. Due to the cohesiveness and plasticity of the material, the cores are bonded to each other and gradually grow up during the movement. When the inclination angle of the ball disc, the height of the disc edge, the rotation speed and the moisture are constant, the balls of different particle sizes roll downward from the edge of the disc at different disengagement angles due to different gravity. During the continuous rolling process, the ball continuously discharges the water in the ball out of the surface. Due to the cohesiveness of the material and the natural volatilization of the surface liquid film, the ball has certain strength, and then the disk is rotated with the tilting of the disk. The sides are discharged out of the pan.

Disc granulator performance advantages:
1. The raw materials are suitable for a wide range of applications. They can be used for granulation of various raw materials such as compound fertilizer, medicine, chemical feed, coal, metallurgy, etc., and can produce various concentrations and various types (including organic fertilizer, inorganic fertilizer, and magnetic fertilizer etc.) of compound fertilizer.
2. The disc granulator is light in weight, low in height, and flexible in process;
3. The machine has simple structure, convenient adjustment and superior performance.
4. The use of unique unpowered combination scraper integration reduces auxiliary power consumption.

5, high ball formation rate, large rounded particle strength, intuitive operation, easy maintenance and so on.

Fertilizer granulator machine is the core equipment for fertilizer manufacturing process. As one of leading fertilizer machine manufacturers in China, in addition to the disc granulator, we also produce other types of fertilizer granulator machines, and other equipment such as compost turning machines, mixer machine, crusher machine, etc.

 

The technology of organic and inorganic fertilizer production

The inorganic non-chemical produced by chemical method has the advantages of high nutrient content, fast fertilizer efficiency, convenient storage and transportation, and convenient application. Organic-inorganic compound fertilizers are not a simple blend of organic and inorganic fertilizers. In order to produce organic-inorganic compound fertilizer stably and efficiency, it is necessary to solve the granulation property of the mixture. The organic fertilizer production line is mainly divided into two major steps: one is the fermentation of organic matter; the other is the mixing of organic fertilizer and inorganic fertilizer after fermentation. The materials that need to be deal with organic fertilizer include poultry manure, wheat straw, rice husked. These materials are needed to be broken first, and the livestock manure must be fermented in order to move out the odor. The fermented organic fertilizer is mixed with inorganic fertilizer to granulate.

fertilizer production line

The fertilizer granulating production:
Making the raw material aftermentating by using the fermentation compost turner machine put into the fertilizer mixer machine to mix and then add some N,P,K, to fermentation again. After that making the material to be dried using the drum dryer and then enter the fertilizer granulator to make fertilizer granules. At the time the temperature is high and we need to use the drum dryer to dry the water to the requirement of producing the organic-inorganic fertilizer granules. After cooling ,using the drum screening machine to separate the fertilizer granules which don’t meet the requirements of the fertilizer size and make them into the fertilizer granulator machine to be granulated again.

Fertilizer Machine Manufacturer-Zhengzhou Tianci Participated the Agrochemical $ Crop Protection Exhibition

Zhengzhou Tianci Company as a fertilizer machine manufacturer participated in the Agrochemical $ Crop Protection Exhibition, which was held on March 5-7 in Shanghai, China. At the exhibition, we had friendly exchanges with exhibitors who wanted to engage in agricultural fertilizer production.
Fertilizer Machine Manufacturer attend Exhibition

Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. is a professional fertilizer machine manufacturer. We produce various fertilizer equipment, including mixer, crusher, batching machine, fertilizer granulator, rotary drum dryer, rotary drum cooler, packging machine, etc. We provide the complete fertilizer production line equipment, such as fertilizer granulation production line, organic fertilizer production lineNPK compound fertilizer production line, BB fertilizer production line.
As a manufacturer of fertilizer machinery, all of our products comply with international quality standards and greatly appreciated in a variety of different markets all over the world. We have exported to many countries, India, Korea, Vietnam, Pakistan, Malaysia, Kenya, Sudan, Egypt, Algeria, Russia, Ukraine, Turkey, Spain, etc. Good reputation has also been recognized by the market, thus attracted many foreign customers to visit our company.
At this exhibition, many exhibitors showed great interest in our fertilizer production machine. We showed our customers the 3D dynamic production video of our fertilizer machine, as shown in the figure.

Fertilizer Machine Manufacturer attend Exhibition
It also introduces the development of our company to the exhibitors, enlarges the reputation of our company, and establishes the foundation for friendly exchanges and cooperation in the future.