Organic fertilizer granulator produces different fertilizers based on the moisture content of the raw materials

fertilizer granulator Apr 14, 2023

Organic fertilizer granulator machine require a certain viscosity during the organic fertilizer production line. Some raw materials are loose after fermentation and it is not easy to granulate. Therefore, it is necessary to add some water or a binder to increase the viscosity of the materials. The disc granulator and turn-granulator of organic fertilizer equipment use granulation method to granulate. During the granulation process, water or binder is added to ensure the material can be granulated smoothly. The new organic fertilizer granulator machine adopts wet granulation, and the materials after fermentation can be granulated directly without the need of other processes. The double-roller extrusion granulator is produced by using non-boring room temperature process, which is suitable for granulation of materials with low viscosity or low water content.

If the moisture content of the material is too high, you can add some dry materials in an appropriate amount to neutralize the moisture content. If the water content is too low, you can add water in an appropriate amount to facilitate granulation.

The new organic fertilizer granulator machine is a kind of organic fertilizer granulation equipment that continues to be updated with the development of agriculture, improved technology, and diverse needs. The new organic fertilizer wet granulator can maximize the choice of materials. All kinds of organic matter after fermentation can be granulated by the new organic fertilizer granulator, which breaks the restrictions and obstacles of traditional processes. Moreover, it does not need to stop the processing, crushing and boring of raw materials before granulation, and can directly realize the processing of ingredients And direct granulation, not only saves a small amount of power input, effectively reduces costs, but also maximizes the efficiency of the task, facilitates speed, and achieves satisfactory results. The new organic fertilizer granulator also achieves 100% organic content, and realizes the exclusive manufacture of pure organic fertilizer.

At the same time, the new organic fertilizer granulator produced by Zhengzhou Huaqiang heavy industry has the characteristics of various models, various technologies and various parameters. Welcome to consult.

How to Process Granular Fertilizer with Biogas Residue Organic Fertilizer Granulator

fertilizer granulator Apr 14, 2023

Household biogas is a rural energy eco-agriculture construction project, and the waste generated can also be recycled and reused by using biogas residue organic fertilizer granulator machine to produce organic fertilizer. In this way, using renewable energy as a starting point, it changed the backward production and lifestyle in the past, reached the goal of increasing agricultural income and protecting the ecological environment, and achieved the goal of sustainable development.

Generally speaking, household biogas is a kind of organic matter produced by human and livestock manure, straw, sewage and other organic substances placed in a closed biogas tank under a certain temperature, moisture, PH, and anaerobic conditions. Combustible gas for production and living of farmers. The biogas slurry and biogas residues after biogas fermentation provide high-quality and efficient organic fertilizers for crops, and provide nutritious food sources for pigs, livestock, and poultry. In this way, a benign development chain of farmers ‘life-biogas fermentation-eco-agriculture is formed, the rural energy structure is improved, the production and development of planting and breeding industries are promoted, and the purposes of agricultural efficiency and farmers’ income are achieved.

The biogas residue organic fertilizer granulator is the same as the granulator used for other raw materials, and the machine is selected according to the type of organic fertilizer required. In the early stage, you can use the biogas slurry biogas residue solid-liquid separator to remove excess water, and then use a compost turning machine to ferment. For general biogas residue organic fertilizer production line, we recommend the use of a relatively simple structure of tooth-granulation granulators, and for organic-inorganic compound fertilizers, special new-type compound fertilizer granulators can be used. Crops, vegetables, fruits, etc., which have been treated with biogas residue organic fertilizer as the bottom fertilizer, have no pollution, no pollution, good quality, and are good green food. After the biogas residue is piled and fermented, it should be used as a base fertilizer for deep application. When applied to the paddy field, it is best to apply it when plowing and mix it with soil. When applied to dry land, it is best to apply it concentratedly, and then cover it with a thick layer of soil. For example, fertilize before the cultivated land, and the fertilizer enters the soil after the cultivated land.

Characteristics of Organic Fertilizer Granulators and Pulverizers in Fertilizer Production Lines

fertilizer granulator Apr 14, 2023

The livestock and poultry breeding industry has developed rapidly, with the characteristics of regionalization, scale, and intensive management. Animal husbandry has made significant contributions to the improvement of people’s living standards, but it has also caused serious environmental pollution, hindering the sustainable and stable development of the animal husbandry industry. Animal manure is rich in organic matter and a certain amount of nutrients such as nitrogen, phosphorus, and potassium, making it a good source of organic fertilizer. If livestock manure is not treated and directly discharged into the environment, it not only pollutes the environment, spreads diseases, but also causes waste of resources. Therefore, it is very important to use organic fertilizer production lines for harmless and resourceful treatment of livestock and poultry manure.

The organic fertilizer production line utilizes modern microbial technology, mainly livestock and poultry manure, with bran, peanut shell powder, crop straw, and other auxiliary materials and bacterial strains fully mixed. It uses equipment such as dehydrators, fermentation stackers, semi wet material crushers, horizontal mixers, organic fertilizer granulators, dryers, coolers, drum screening machines, film wrapping machines, packaging equipment, and belt conveyors to quickly heat up, ferment, and decompose Bioorganic fertilizer produced after a series of harmless treatments such as deodorization.

The organic fertilizer crusher adopts a two-stage rotor for upper and lower crushing, without the design of a screen bottom, a high alloy wear-resistant hammer head, and bidirectional gap adjustment technology. If the hammer blade is worn, it does not need to be repaired, but can be moved to continue using. Adjusting the gap between the hammer head and the lining plate can control the particle size of the material. Only one person is needed for easy operation and easy maintenance. The material passes through the upper rotor crusher to form small particles, and then is transported to the lower rotor to continue crushing into fine powder, achieving the good effect of material powder and hammer powder. After that, it is directly discharged from the discharge port. When crushing wet materials, there will be no blockage of the material outlet, and rainy weather will not delay the normal production and use of customers.

Roll extrusion granulator: No drying process to achieve room temperature granulation, one-time molding, with the advantages of low investment, fast efficiency, low energy consumption, long service life, and high granulation rate. This machine has no discharge of three wastes, stable and convenient operation, advanced and reasonable technology, compact and novel structure, and is matched with corresponding equipment to form a small production line, which can form a certain capacity of continuous and mechanized production. It is a promotion project of national environmental protection applicable technologies.

Double roller granulator process for compound fertilizer production line

fertilizer granulator Apr 14, 2023

There are a variety of processes for the NPK fertilizer production line, such as the blending method, extrusion method, and amino acid method, which can produce compound fertilizers, and they have different characteristics. Take extrusion granulation equipment as an example to describe the characteristics of its production process.

When extrusion granulation equipment is used for production, generally the material is first extruded into a sheet of a specified thickness or pressed into pieces, and then crushed into granules. Sometimes the material is first pressed into strips or columns, and then crushed into granules.

The test proves that the selection of suitable raw materials and their proportions during production is an important factor in the production of high-quality extruded fertilizers. Some raw materials can be mixed and extruded at one time according to their respective characteristics.

There are still some materials that do not have such extrusion properties. This requires us to carry out an extrusion test before production, so that the relevant procedures and methods for processing materials can be obtained based on the test data.

The investment of extrusion granulation equipment is lower than other equipment, because the production process is shorter and less equipment is used. It does not require heating or humidification during production, which saves energy and investment. There is no waste gas or wastewater generated during production, which is safe and pollution-free. Because of its simple process, it is particularly simple and convenient to operate, which can better achieve production automatic control to improve production efficiency.

However, the extrusion granulation equipment also has a feature that it cannot complete large-volume production and its granule shape is not as good as that of compound fertilizer equipment such as drums and discs, and it is easy to generate dust during transportation.

Increasing the processing links in the production process can be avoided), these problems are all left to our Huaqiang compound fertilizer machine manufacturers, just to ensure that we will provide you with reasonable and advanced compound fertilizer equipment.

How to properly maintain equipment failures in compound fertilizer production lines

fertilizer granulator Apr 14, 2023

Autumn is the season of harvesting and sowing, and it is also the peak period of fertilizer use. Zhengzhou Huaqiang Heavy Industry Co., Ltd. will discuss with you here the common knowledge about the maintenance of this NPK fertilizer production line equipment, which can ensure the normal production of our NPK fertilizer production line, so as not to delay this great opportunity.

Every day after the start or end of production, you need to check whether the compaction device of the equipment has loosened, and if there is a compaction of the loose parts in time, to avoid danger.
Every day employees need to check whether the connection of the feed box in the compound fertilizer equipment is loose. If it is loose and the gap is relatively large, it will affect the normal use of the equipment and cause collisions between equipment components. In severe cases, it will cause equipment to rupture.

It is also necessary to check the supporting equipment of the equipment sieve during production to see if there is any obvious deformation or other abnormal phenomena, and to handle the abnormalities in time to ensure the normal operation of the equipment.
There is also the need to power off the device for safety reasons when adjusting other parts of the device, and the device needs to be turned off before adjusting the device.

You also need to check whether the bearing base of the equipment is loose, and whether the equipment needs to be changed. These issues are small details that we need to pay attention to in daily production, that is, these small details may affect our entire compound fertilizer production line. Production, so regular equipment maintenance and overhaul in daily production is very necessary, if there is anything you do not understand in the equipment overhaul, you can contact us.

We are fertilizer machine manufacturers, we can supply different kinds of compound fertilizer machines for the customers, any need, just contact us.

Specific equipment and process for granulation of the entire organic fertilizer production line

fertilizer granulator Apr 14, 2023

The most important way to solve urban environmental problems is to solve the pollution caused by the aquaculture industry, which is also a challenge that most cities face and find difficult to solve. To completely solve such problems, it is absolutely necessary to have organic fertilizer equipment. There are farmers of all sizes in every city, and the phenomenon of excessive accumulation of livestock manure is common in any city. How to centrally utilize them is the top priority in solving urban environmental problems.

The production methods of organic fertilizer can be divided into: raw material collection, raw material ratio, raw material moisture control, raw material fermentation, raw material crushing, raw material drying, granulation, packaging into bags, etc. The detailed process of the complete organic fertilizer production line is as follows:

1. Firstly, build a fermentation tank based on the customer’s usage site, which can also have multiple tanks per machine.

2. Secondly, raw materials such as animal manure are fermented and decomposed, with a fermentation cycle of 7-10 days and flipped every 2 days. The entire fermentation process can kill harmful bacterial communities inside, which is also an important part of the entire organic fertilizer production process.

3. After the organic fertilizer raw materials are fermented and decomposed, they are crushed by a semi wet material crusher (the finer the fermented materials are crushed, the more rounded the particles are produced).

4. Adding elements such as nitrogen, phosphorus, and potassium, using bidirectional spiral stirring for more uniform mixing, and mechanical granulation after uniform mixing of the prepared material. Pairing with raw materials is one of the important processes in organic fertilizer production to improve the quality of the fertilizer.

5. Use an organic fertilizer granulator to generate the required granular granulation of the mixed raw materials.

6. The organic fertilizer particles are sent to the dryer through a belt conveyor to dry the raw materials, and the moisture content of the dried raw materials does not exceed 30.

After the raw material undergoes the drying step to obtain high-temperature energy, the next step requires low-temperature cooling. Since water cannot be used for cooling, it is necessary to separate the contact between the material and water through the organic fertilizer cooling machine equipment.

8. The screening machine is used to screen out unqualified organic fertilizer particles, screen out coarse materials and then refine them. Fine materials can be granulated, with a more beautiful appearance and higher granulation rate.

9. For users with higher requirements, a layer of coating agent can be added outside the particles to make their appearance more rounded and shiny.

10. Finally, pack.

The vigorous promotion and use of organic fertilizer production lines can effectively solve this problem. Organic fertilizer equipment is used to ferment and decompose animal manure into organic fertilizer, which can be reused on crops and effectively improve crop quality. It can achieve the recycling of agricultural resources and effectively solve environmental pollution problems.

Equipment performance and characteristics of cow manure organic fertilizer production line

fertilizer granulator Apr 14, 2023

Cow manure organic fertilizer production line is a complete set of equipment for processing organic manure with cow manure as raw material. The cow manure can be pumped into the equipment through a mud pump by a cow manure processor. After the equipment is dehydrated, the water content is 40% after treatment. %, You can also use straw, rice bran (including NPK) and other crops as filling material, and then sprinkle the biological strain agent, 1KG strain agent mixed with 20KG water into the raw materials, can ferment 1 ton of raw materials. Turn over once every 1-2 days, usually it can be completely rotten in 7-10 days.

The production process of organic fertilizer is closely related to the equipment configuration of organic fertilizer production line. Generally, the complete set of equipment for organic fertilizer production line mainly consists of fermentation system, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, granulation system, cooling and drying system, screening system and finished product packaging system. The following describes the equipment requirements of each step of the organic fertilizer production process:

The fermentation system of the organic fertilizer production process consists of a feed conveyor, a biological deodorizer, a blender, a proprietary lifting and turning machine, and an electrical automatic control system.

The main equipment of the drying system is belt conveyors, drum dryers, coolers, induced draft fans, hot blast stoves, etc.

Deodorization and dust removal system consists of sedimentation room, dust room, etc. We provide drawings free of charge and guide users to build buildings for free;

The crushing system includes new semi-wet material crushers, LP chain crushers or cage crushers, belt conveyors, etc.;

The batching system contains equipment including electronic batching system, disc feeder, vibrating screen, and can be configured with 6-8 kinds of raw materials at one time;

Mixing system consists of optional horizontal mixer or disc mixer, vibrating screen, mobile belt conveyor, etc.;

The granulating system requires fertilizer granulator machine. The optional granulator machine includes: disc granulator, flat film granulator, special granulator for organic fertilizer, drum granulator, thrower, etc.;

The cooling and drying system can be used in rotary dryers, drum coolers and other equipment for drying and cooling.

The screening system is mainly completed by a drum screening machine. A primary screening machine and a secondary screening machine can be set to make the yield higher and the particles better.

Finished product packaging systems generally include electronic quantitative packaging scales, silos, and automatic sewing machines. In this way, full automatic non-intermittent production of the organic fertilizer production line can be realized.

The working principle and equipment characteristics of organic fertilizer tipping machine

fertilizer granulator Apr 14, 2023

Organic fertilizer throwing machine is vital organic fertilizer production equipment in organic fertilizer production line. The organic fertilizer throwing machine is also a kind of organic fertilizer granulator machine. The organic fertilizer throwing machine uses the new technology of double-disk high-speed polishing and shaping, which is widely applicable to the direct application of organic materials such as animal manure, urban sludge, distiller’s grains, straw, and peat, granulation, production of pure organic, organic-inorganic, bio-organic fertilizer, and rounding process after extrusion granulation of bio-organic fertilizer.

Organic fertilizer throwing machine is divided into single throwing machine, double throwing machine, three-layer throwing machine. The rounding process in the chemical and feed production process enables the initially extruded columnar particles of organic fertilizer to obtain a continuous high-speed rotating material flow in the shaping zone. The high-speed rotation of the particles and mutual grinding allow them to form spherical particles. The spherical particles initially formed in the first shaping area automatically flow into the second shaping area to continue the shaping and then flow out of the shaping machine. As the moisture content of the granules is controlled at about 30-35%, the powder formed during the organic fertilizer production line process will instantly adhere to the surface of the granules, and the ball formation rate will be more than 95%. It is a equipment of choice for making pellets for small and medium-sized chicken farm, organic fertilizer plant and feed plant.

Organic fertilizer rounding machine has the characteristics of novel design, unique structure, wide applicability of raw materials, large production capacity, high operating reliability, low production cost, high ball formation rate, uniform, smooth, round and high strength particles.

Process flow and equipment configuration of chicken manure organic fertilizer production line

fertilizer granulator Apr 14, 2023

The fermented feces of livestock and poultry in rural areas, such as chicken manure and pig manure, have a significant impact on crop growth, effectively reducing pests and insect eggs, and improving soil compaction. They are widely used as organic fertilizers. Not only chicken manure, but also various types of livestock and poultry, including human manure, contain a large amount of bacteria, insect eggs, and parasites. Uncooked manure cannot be directly applied to crops. Using the chicken manure organic fertilizer production line to ferment and produce organic fertilizer, making chicken manure more valuable and enhancing the interests of merchants.

The production process of chicken manure organic fertilizer processing equipment:

1. Raw material fermentation, using a fermentation tipping machine to flip and toss the raw materials during the fermentation process irregularly.

2. Use a forklift to shovel the fermented raw materials into the silo, where they are transported by a belt conveyor to a semi wet material crusher for crushing.

3. The crushed material is transported to the organic fertilizer horizontal mixer through a belt conveyor, and the auxiliary materials are fed into the horizontal mixer through another belt conveyor. The raw materials and auxiliary materials are uniformly fused and then transported to the granulator through a belt conveyor.

4. The organic fertilizer granulator converts the raw materials into granules and then sends them to a drum dryer through a belt conveyor. After drying, the materials are sent to a cooling machine through a belt conveyor for cooling.

5. The cooled particles are fed into the screening equipment through a belt conveyor, which has three discharge ports: small particles, qualified particles, and large particles. Small particles are returned to the granulation process through a belt conveyor, while large particles are fed into the crushing process through a belt conveyor. Qualified particles are fed into the organic fertilizer automatic packaging machine through a belt conveyor and packaged into bags.

The low configuration of animal manure organic fertilizer equipment only requires a grinder, mixer, granulator, screening machine, and packaging machine to complete production. This is a basic configuration, and equipment can be added according to the actual needs of customers. Therefore, the prices of the entire set of organic fertilizer processing equipment range from tens of thousands to hundreds of thousands. Users are considering making granular organic fertilizers and powdered organic fertilizers, and can choose appropriate equipment configurations based on their own investment situation.

Process characteristics and advantages of NPK fertilizer production line

fertilizer granulator Apr 14, 2023

In recent years, NPK fertilizer production line in China has developed rapidly, with an annual output of more than several hundred thousand tons. These compound fertilizers are mainly characterized by high technological content, obvious yield increase effects and no pollution. The production, promotion and application of compound fertilizer production lines have positive effects on enhancing soil fertility, increasing crop yield, improving crop quality, and practically promoting sustainable agricultural development. The compound fertilizer production line produced by our company has the advantages of compact structure, less investment, quick results, reliable operation, low dust, and good economic benefits. It is favored by users.

Process effect of NPK fertilizer production line:
(1) The compound fertilizer production line has a fast ball forming speed, uniform particles, and the pelletizing rate has been increased from 50% to 60% to more than 95%;
(2) The output is increased by more than 30%, the particles are round and the surface is smooth;
(3) Moisture of finished product ≤ 1.0%;
(4) Nitrogen content control accuracy: + -1.5%, the nitrogen content of the compound fertilizer produced can reach 25% to 28%, which can easily achieve the production of high nitrogen and high potassium compound fertilizers;
(5) High particle strength, effectively preventing the powdering and agglomeration of compound fertilizer particles;
(6) The operation flexibility is increased, and the operation is stable, especially after the internal modification of the dryer, it can continuously produce for 6 to 8 months without sticking to the wall;
(7) Low drying temperature, saving 1/3 of coal burning and low-water content compound fertilizer production line.

Zhengzhou Huaqiang Heavy Industry has a powerful NPK fertilizer production line product manufacturing capability, integrating formulating equipment, design, production, installation and commissioning, product production, personnel training through-train service. Related products are: shredder, mixer, fertilizer granulator machine, dryer, etc.