Issues to consider before purchasing organic fertilizer equipment

fertilizer granulator Sep 6, 2023

First of all, let’s first understand what equipment is included in the organic fertilizer production line. The complete set of organic fertilizer production line equipment includes: fermentation turning machine, crusher, feeder, horizontal mixer, organic fertilizer granulator, dryer, cooler, sieve Extension, weighing packaging machine. Common organic fertilizer granulators include: npk fertilizer granulator, transfer granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies. So what to consider when buying these devices, follow me to find out.

1. Look at the installation of organic fertilizer equipment:

Whether the production material of the organic fertilizer production line equipment is a steel structure; whether each welded joint is uniform and smooth, and whether there are shoddy behaviors, such as missing welding, etc.; whether the welding is not good, and is there burn-through phenomenon? Are the bolts of each part tightened? Is there any missing bolt, small problem? Most easily overlooked, often with extreme costs! The best choice for the material roller transmission shaft is the universal coupling, because of its compact structure, flexible operation, and easier disassembly! There is something more! One last point: how well does an organic fertilizer perform? Due to the different number of equipment in the organic fertilizer production line, the particle size should be symmetrical and must be clear!

2. Look at the safety equipment of organic fertilizer equipment:

Safety issues must be considered when purchasing organic fertilizer equipment, and safety issues cannot be ignored! The organic fertilizer production line must be designed with a safety device. The line selection must meet the standards, the power of the whole machine must be fully and reasonably configured, and it is best to expand the capacity. In addition to the circuit safety issue, the use safety issue cannot be underestimated. It must be equipped with a professional instruction manual and be guided by a special person. Equipment operation safety should be equipped with protective devices and emergency stop switches.

Characteristics and advantages of the disc granulator for chicken manure organic fertilizer

fertilizer granulator Sep 6, 2023

Livestock and poultry manure includes chicken manure, pig manure, cow manure, sheep manure, horse manure, duck manure, rabbit manure, pigeon manure, as well as straw decomposed organic fertilizer. These livestock and poultry manure and straw are pure organic fertilizers when they are not processed or fermented in any way. Agricultural manure, which is not decomposed or fermented and directly used on crops, can cause soil hypoxia, disease and pest breeding, and slow fertilizer efficiency Problems such as fermentation, seedling burning, and harmful gas damage affect crop growth and harvest.

Chicken manure ferments organic fertilizer, and the main substance in chicken manure is organic matter. Applying chicken manure increases the organic matter content in the soil, which can improve soil biological characteristics, ripen the soil, and enhance soil fertility. Therefore, fermented manure organic fertilizers are becoming a new trend in agricultural development.

The disc granulator for chicken manure organic fertilizer granulation equipment adopts an overall circular arc structure, with a granulation rate of over 93%. The disc granulator is equipped with three discharge ports, which facilitate intermittent production operations, greatly reducing labor intensity and improving labor efficiency. The reducer and motor are driven by a flexible belt, ensuring smooth starting, reducing impact force, and improving equipment service life. The bottom of the granulation plate is reinforced with multiple radiating steel plates, which is sturdy and durable. The thickened, weighted, and sturdy base design of the disc granulator eliminates the need for anchor bolts for stable operation. The main gear of the granulator adopts high-frequency quenching, which increases its service life. This machine has the advantages of uniform granulation, high granulation rate, stable operation, sturdy and durable equipment, and long service life, making it an ideal equipment for users to choose from.

The processing technology of chicken manure organic fertilizer equipment is fully automated production equipment, which is easy to operate. The insulation device and oxygen supply system are activated as needed to create an environment suitable for bacterial growth, and the speed is fast. The chicken manure organic fertilizer processing equipment also uses aerobic fermentation, with sufficient fermentation heat. The fermentation cycle is only 5-7 days, and the fermentation process is not affected by seasonal climate. It runs all day, and the feces are treated on the same day, which can be installed in the breeding farm, The daily processing capacity is 360 cubic meters, and the annual production capacity is 50000 tons. The organic fertilizer produced using chicken manure organic fertilizer equipment not only creates economic benefits for enterprises, but also makes significant contributions to human environmental protection projects.

How to produce granular fertilizer using a wet organic fertilizer granulator

fertilizer granulator Sep 2, 2023

Common wet organic fertilizer granulators include: rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator Machines, various granulators have their own production characteristics, and the fertilizer granulator machine price vary.

1. Prepare

You need to ferment, pulverize and blend the organic material before pelleting. Inorganic materials are simply ground and mixed into a powder. Huaqiang Heavy Industry provides you with high-quality compost machines, fertilizer crushers and fertilizer mixers to do these jobs.

2. Wetting process

Add just the right amount of binder to help with clumping, you can also call this process wetting. You can spray the adhesive solution into the machine, or add the liquid as a foam. The type of binder solution varies depending on the raw material. It can be roughly divided into two types, aqueous solution or organic solvent. Aqueous solutions are cheap and safe, but take longer to dry. Organic solvents are volatile and suitable for moisture-sensitive materials. But they are more expensive and not good for the environment. Wet granulators use steam and steam to wet the material, they are cheap and environmentally friendly.

3. Granulation

After the raw material gets wet and some chemical reactions happen, the powder starts to roll with the organic fertilizer granulator machine. Under the combined action of centrifugal force and inter-particle compaction, the material gradually forms the particles we want.

4. Drying process

The granulated product still has a lot of moisture after granulation. For easy portability or storage, you’ll need to dry them out. That’s when a tumble dryer is needed to get the job done quickly. It will dry the granules evenly.

5. Cooling process

It is not good for fertilizer granules to be exposed to high temperature and dry for too long. So you need a drum cooler to preserve the nutrients and actives in the granules. Our chillers do the job quickly and reliably.

Equipment configuration and cost of small-scale duck manure organic fertilizer production line

fertilizer granulator Sep 2, 2023

Duck manure is a high-quality fertilizer with abundant N, P, and K content that quickly takes effect. When used in farmland, it can improve soil, increase organic matter, and enhance soil fertility. In order to improve the economic benefits of farmers, processing duck manure into organic fertilizer has become an ideal choice. So how about treating duck manure into organic fertilizer? Here are the methods and techniques for treating duck manure into organic fertilizer particles:

The organic fertilizer raw materials of small-scale organic fertilizer production equipment (animal manure, household waste, dead branches and leaves, biogas residue, waste bacterial strains, etc.) are fermented and then crushed in a semi wet material crusher. Elements such as nitrogen, phosphorus, and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) are added to make the mineral elements meet the required standards. Then, a mixer is used for stirring, and the particles enter the granulation mechanism. After coming out, they are dried, Sieve through a screening machine, package qualified products, and return unqualified products to the granulator for granulation.

The small-scale duck manure organic fertilizer production line costs less than 100000 yuan, and the organic fertilizer production line configured for each customer varies. The low configuration of the chicken manure organic fertilizer production line only requires fermentation equipment, pulverizer, mixer, granulator, screening machine, and packaging machine. This belongs to the basic configuration, and devices are added according to the actual needs and requirements of the customer. Therefore, the prices of the entire set of chicken manure organic fertilizer production line range from tens of thousands to hundreds of thousands.

The construction scale of equipment configuration for granular duck manure organic fertilizer production line is generally 5000 to 100000 tons per year. We need to comprehensively consider local resources, market capacity, and market coverage.

The investment scale and product plan design of the granular duck manure organic fertilizer production line need to be formulated based on the following conditions: raw material resource characteristics, local soil conditions, local planting structure and main crop varieties, comprehensive consideration of local resources, market capacity, and market coverage radius.

The investment scale and product plan design of the granular duck manure organic fertilizer production line need to be formulated based on the characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, factory site conditions, production automation level, and other conditions. Tongda Heavy Industry has a complete set of granular duck manure organic fertilizer production line configurations, and professional engineers design multiple configuration plans for you.

Factors affecting the price of organic fertilizer equipment

fertilizer granulator Sep 2, 2023

At present, the technical capabilities of organic fertilizer equipment have improved, and many people have seen business opportunities in the aquaculture manure recycling market. Organic fertilizers have given birth to a new investment model. Chicken manure, pig manure, and sheep manure are processed by organic fertilizer equipment and can be better used for soil improvement in agricultural planting. How much do you know about organic fertilizer equipment? A full set of organic fertilizer production line equipment includes: fermentation turning machine, crusher, feeder, horizontal mixer, organic fertilizer granulator machine, dryer, cooling machine, screening machine, weighing packaging machine.

Five factors affecting the price of organic fertilizer equipment

(1) The value determines the price, and the first consideration is its production. Raw materials, manpower and material prices, and average costs used in organic fertilizer equipment are different. Common organic fertilizer granulators on the market include: npk fertilizer granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die Granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.

(2) The prices of different origins are different. Coastal or developed areas generally have higher prices, and the price of organic fertilizer equipment produced is naturally higher.

(3) Market supply and demand. If the market competition is fierce, the price of organic fertilizer equipment will be lower. Conversely, if the supply exceeds demand, the price will be lower.

(4) Manufacturers. Manufacturers and distributors sell organic fertilizer equipment online. If the manufacturer sells directly, the equipment price will be more favorable, and the price difference is the difference.

(5) Different production equipment. Organic fertilizer equipment is a production line composed of various stages of equipment. The higher the output, the larger the equipment model, which will naturally be higher than the small output. For users who want to take a share in the organic fertilizer industry, they must first understand market trends and the price of organic fertilizer equipment.

Production characteristics of different models of organic fertilizer granulators

fertilizer granulator Sep 2, 2023

Common organic fertilizer granulators include: npk fertilizer granulator, transfer granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies.

For example, the working principle of the disc granulator machine, the main motor drives the pulley and the belt, drives the small gear through the reducer, the small gear meshes with the large gear fixed at the end, and works until the large gear is installed on the The main shaft is fixed on the adjustment plate to support the work of the whole disc (the machine used with the sprayer), the material enters the disc, and as the disc rotates and sprays the device, the material sticks together evenly to form spherical particles. The upper part is designed with an automatic cleaning device to prevent the material from sticking to the disc, which greatly improves the service life of the machine. With the continuous rotation of the motor, materials continue to enter to achieve mass production and meet the needs of continuous work.

Advantages of organic fertilizer granulator

1. After the pressure wheel of the organic fertilizer granulator increases, the bearing increases, and the ability to withstand pressure increases.

2. After the pressure wheel is enlarged, the extrusion friction temperature is not easily transmitted to the bearing chamber, so as to ensure that the bearing lubricating oil is not easy to overflow at low temperature.

3. After the press wheel is increased, the roller can be repaired 2-3 times, which delays the service life of the organic fertilizer granulator, reduces the production cost, and increases the profit margin of the investment project standard.

4. The pressure cycle of the machine is uniform, the operation is stable, the pressure area is increased, and the production efficiency is improved.

5. The compression molding of this model is various, as long as the mold is changed, the formation of round rods and particles can be realized, so as to adapt to the compression molding of different materials and achieve the best effect

Process for Fermentation of Organic Waste by Organic Fertilizer Composting Machine

fertilizer granulator Sep 2, 2023

Organic waste fermentation organic fertilizer composting machine is an essential equipment in the production of organic fertilizer through organic waste fermentation. The composting machine can evenly mix the fermented stacked materials, increase the oxygen content in the material pile, and promote the fermentation process of organic fertilizer. The traditional composting method takes several months to fully ferment and mature, while the modern fermentation method only takes 7 to 15 days to complete, and the composting machine plays an indispensable role in this.

There are different models of organic waste fermentation organic fertilizer composting machines, ranging from two meters, three meters to eight meters. The higher utilization rates are four meters, five meters, and six meters. This is because the fermentation tank is built over four meters wide, which can facilitate forklift feeding and discharging. However, composting machines with a wide span can cause uneven stress in the middle due to their wide width, resulting in unsatisfactory stacking speed and effect. The price of composting machines also varies depending on the model, and the wider the span, the higher the price. Therefore, when choosing a composting machine, customers should consider factors such as equipment price and civil engineering investment, and ultimately choose the appropriate model of composting machine.

The organic waste fermentation organic fertilizer composting machine is suitable for the industrial fermentation treatment of organic solid substances such as animal manure, household waste, sludge, crop straw, etc. It can also be used for feed fermentation. The tank type fermentation equipment adopts a ground tank structure, and a series of fermentation products with multiple tanks can be designed according to the factory structure.

The organic waste fermentation organic fertilizer composting machine has the characteristics of simple operation, short fermentation cycle, sufficient fermentation, low pollution, and convenient expansion. Utilizing limited land area to achieve large-scale harmless treatment of organic waste has become a reality.

The organic waste fermentation organic fertilizer composting machine has a compact structure, advanced technology, and utilizes some beneficial microorganisms to promote the rapid decomposition of organic waste such as livestock and poultry manure. It adopts a unique continuous aerobic fermentation technology to quickly decompose, dehydrate, sterilize, and deodorize organic waste, achieving the goal of harmless, resourceful, and reduced treatment, with low energy consumption and stable product quality.

How to use chicken manure organic fertilizer equipment to process fertilizer?

fertilizer granulator Sep 2, 2023

1. The dehydrator dries fresh chicken manure

Fresh chicken manure has high moisture content, so it is necessary to separate the liquid and solid in the chicken manure through a solid-liquid separator.

2. Use a chicken manure turner for composting

Composted chicken manure is better for fertilizer and healthier. At the same time, you can also use fermented chicken manure to sell directly.

3. Broken fermented organic chicken manure

This process is the key to the granulation of chicken manure. Using a semi-wet pulverizer, it can be conveniently agglomerated into powder.

4. Mix the crushed chicken manure powder evenly

In order to get evenly distributed chicken manure, an organic fertilizer mixer is essential in the process of making chicken manure. We can provide you with a pan mixer for your use. High mixing efficiency and small footprint.

5. Chicken manure granulation equipment granulated chicken manure for sale

Making chicken manure pellet machine plays an important role in the process of making chicken manure. Without a machine, pellets cannot be made. Common organic fertilizer granulators include: npk fertilizer granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies. There are three types of new organic fertilizer granulation, rotary drum granulator and disc granulator machine for your choice. Each one can meet your requirements.

6. Drum dryer drum cooler drying and cooling granular chicken manure fertilizer

The finished chicken manure pellets are in a state of high temperature. In order for the pellets to be in good condition, the temperature must be lowered. It makes chicken manure treatment equipment fast.

7. Screening and packaging

What is wet granulation? Which type of organic fertilizer granulation machine is needed

fertilizer granulator Sep 2, 2023

The wet granulator adopts the wet granulation method. If a liquid is used in the agglomeration of raw materials, then it is a wet granulation process. People invented and developed wet granulation very early. We make extensive use of new wet granulation techniques. Wet granulators are very useful in this process. According to the different steps of wet granulation and the use of binders, it can be divided into several types. Such as steam granulation, moisture activation dry granulation, freeze granulation, foam granulation, reverse wet granulation, etc. You can apply these technologies to granulate fertilizer pellets, granules, chemicals, livestock feed and more. Huaqiang Heavy Industry Technology adopts the most environmentally friendly wet granulation technology to provide you with a variety of high-quality wet granulators. They are drum granulator, new organic fertilizer granulator (also known as stirring tooth granulator), new organic fertilizer granulator and disc granulator machine, etc., each has its own characteristics, and the fertilizer granulator machine price is also different.

Our research on wet granulation has a long history. Modern wet granulation equipment and technology are sufficient to deal with most raw materials and can make up for some shortcomings of wet granulation technology. This means you only need one set of machines, and you can make pellets from a wide variety of feedstocks, and it’s very adaptable. Also, if you want to produce granules that contain active substances, such as some tablets, bio-organic fertilizers, etc, you will want to use wet granulation to do the job. Because dry direct compression granulation is not the best way to handle active substances. Even if the active substance is moisture sensitive, you still have the option of wet granulation. And the organic fertilizer granulator machine is fully capable of this job.

The process of organic fertilizer composting machine fermenting fecal raw materials

fertilizer granulator Sep 2, 2023

The raw materials for producing organic fertilizers are quite extensive, with common ones being poultry manure such as chicken manure, pig manure, cow manure, and sheep manure. Such raw materials need to undergo biological fermentation and then meet the standards of harmless treatment, in order to further produce commercial organic fertilizers. In general, the moisture content of raw materials is high, and a certain proportion of dry materials need to be added for moisture adjustment, such as straw powder, mushroom residue, etc.

Taking sheep manure as an example, pile it up on the site, sprinkle a special fermentation agent for sheep manure composting on the surface of the raw materials, and add an appropriate amount of dry/auxiliary materials according to the moisture content. The general ratio of raw materials and auxiliary materials is 3:1, and the width and height of the pile are determined based on the respective composting machine model.

Then, the organic fertilizer composting machine walks on top of the material pile, evenly flipping, stirring, and crushing the raw materials, so that the sheep manure and dry material auxiliary materials and bacterial strains are fully stirred and evenly mixed. The composting machine also has a crushing function, even if there are large pieces of sheep manure or dry material auxiliary materials, under the action of the composting machine, the large pieces of materials can be crushed and decomposed to facilitate full fermentation.

After the organic fertilizer composting machine flips over, a new flat material pile is formed, and the new pile is in a fluffy and loose state, creating a favorable aerobic state for material fermentation, which is very conducive to the production and fermentation of organic fertilizers. In this state, the flipped pile can be raised to a high fermentation temperature within 24 hours, allowing the pile to maintain high temperature for 2-3 days, and then flipped again. In this state, it has basically become fat in 7 days.

In high temperatures, bacteria, grass seeds, and insect eggs in sheep manure are killed, and large molecular proteins are decomposed into small molecular proteins that are beneficial for crop absorption. During the biological fermentation process, it can effectively prevent the generation of harmful and odorous gases such as hydrogen sulfide, amine gas, and indole in feces, and completely eliminate the odor in feces.

With high temperature and flipping, the moisture in the raw materials will gradually decrease. The general fermentation cycle is 12-15 days, and the fastest fermentation can be completed in 7 days, and the pile can be collected. The moisture content will also decrease to about 30%. We can continue with the next step of deep processing, such as screening, crushing, and granulation.

As long as the early fermentation work is done well, the quality of organic fertilizers will be better, and the later deep processing process will be easier to carry out, such as granulation, without problems such as difficulty in pelletizing.

In summary, it can be seen that the organic fertilizer composting machine plays a crucial role in the production and application of organic fertilizers, and it is crucial to choose a suitable high-quality and cost-effective organic fertilizer composting machine.