Matters needing attention in production of rotary drum granulator

fertilizer granulator Aug 29, 2023

The rotary drum granulator has been carefully studied by the technical department of the market demand, analyzed the actual situation of the user, timely and effective adjustment, research and development of the compound fertilizer equipment that is more in line with the market and more closely related to the user.
Rotary drum granulator is one of the key equipment in compound fertilizer equipment industry, which is suitable for cold and hot granulation and large-scale production of high, medium and low concentration compound fertilizer. The special rubber plate lining or acid resistant stainless steel lining plate is used in the barrel of the fertilizer granulation machine, which realizes the automatic scar removal and tumor removal, and cancels the traditional scraper device. The machine has the characteristics of high ball forming strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life and convenient operation and maintenance.

Rolling belt sliding
Causes: ① the concave joint side of rolling belt is not clamped. The treatment method is to clamp the side of drum granulation roller belt and concave joint.
② It is not clamped with rolling belt and concave joint in radius direction. The fertilizer granulation machine can be clamped by base plate or clamp, but excessive or uneven clamping must be paid attention to, and the tension is easy to cause the body to jump and vibrate and cause accidents.
Body dislocation
Causes: ① wear of supporting roller. The supporting roller can be repaired or replaced according to the wear degree
② The block wheel is worn. The rotary drum granulator needs to be repaired, moved or replaced according to the wear degree.
Gear misalignment
Causes: ① the pinion is worn. Install the pinion in the opposite direction. If both sides are worn, replace the new gear for the drum granulator.
② The connection between the big gear and the cylinder was damaged. Adjust and adjust the connection, and make appropriate treatment when necessary.
Cylinder vibration
Causes: ① the connection between the supporting wheel device and the base is damaged. Adjust the connection and tighten the nut to make the supporting roller in the correct position.
② The side wear of roller belt in drum granulation. According to the wear degree, turn the side of the belt or replace it with a new one.

Equipment composition and production process of chicken manure organic fertilizer production line

fertilizer granulator Aug 29, 2023

The digestive tract of chickens is very short, and the nutrients they eat stay in it for a very short time, resulting in a low digestibility and utilization rate of nutrients, usually only 30%. The rest of the body is excreted with feces. It also causes a significant waste of feed nutrition. So chicken manure is rich in high nutrients.

The harmless treatment of chicken manure organic fertilizer production equipment is composed of organic fertilizer fermentation tipping machine, fertilizer crusher, mixer, organic fertilizer granulator, organic fertilizer dryer, cooling machine, screening machine, storage bin, automatic packaging machine, belt conveyor and other equipment. Processing organic materials such as animal manure, straw and rice husks, biogas sludge, kitchen waste, and urban waste into organic fertilizers can not only reduce environmental pollution but also turn waste into treasure.

The production process of supporting equipment for chicken manure organic fertilizer production line mainly involves using organic solid waste with a moisture content of less than 60%, such as chicken manure, pig manure, cow manure, duck manure, household garbage, rice husks, weeds, straw, etc., as the main raw materials, and mixing them evenly with microbial fermentation agents. Through aerobic continuous fermentation, the organic waste is fully decomposed, sterilized, deodorized, and dehydrated, and fermented and dried until the organic waste with a moisture content of 30-35% is crushed, Perform magnetic separation and screening, and then measure, ingredient, and mix (or further dry to produce powdered organic fertilizer) with the raw materials of binders and other components that need to be mixed according to the ratio requirements in the automated ingredient mixing system. The fully mixed materials are uniformly and continuously fed into the organic fertilizer granulator by a belt conveyor for granulation, and then dried at low temperature and high air volume (≤ 65 ℃) by a dryer before cooling, screening, and The finished particles are coated by a coating machine (with brightening agent and anti caking agent added), transported by a belt conveyor to the finished product silo, measured by a computer automatic quantitative packaging system, and packaged into 40-50kg/bag of finished products. They are then stacked and stored, ultimately producing fertilizer with round particles.

What organic fertilizer granulator is required to make organic fertilizer into granules?

fertilizer granulator Aug 29, 2023

Bio-organic fertilizers are mainly derived from plants and animals. They are applied to the soil to provide carbonaceous substances whose basic function is plant nutrition. After processing, toxic and harmful substances are eliminated, and a large number of beneficial substances are contained. Why should organic fertilizer be made into granules?

Equipment required for the production of granular organic fertilizer:

One. Hopper automatic transmission: 1. Belt transmission. 2. Automatic feeding. 3. Avoid sticking to the wall.

Two. Vertical grinder: 1. Manganese steel blade. 2. Not afraid of damage. 3. Large output.

Three. Drum screening machine: 1. Plus seal. 2. Bring a beater. 3. Not stick to the wall
Four. Organic fertilizer granulator machine: Common organic fertilizer granulators on the market include: npk fertilizer granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.

Five. Cooler: 1. It can greatly increase the cooling speed, ease the labor intensity and improve the efficiency. 2. Further remove part of the water and reduce the temperature of fertilizer granules. 3. The equipment has compact structure, high cooling efficiency, reliable performance and strong adaptability.

Six. Automatic packaging machine: 1. The machine adopts a new type of fully intelligent control instrument, which automatically corrects the deviation and reports the deviation, and the fault comes from the diagnosis. 2. The parts in contact with the material are all made of 304 stainless steel, which has a long service life. 3. A printer interface is reserved, which can print production data such as packaging quantity and total weight. 4. The control box adopts sealed form, which is suitable for extreme dust environment. The tightening parts are made of stainless steel for long service life.

Introduction of pig manure organic fertilizer granulator

fertilizer granulator Aug 29, 2023

Pig manure organic fertilizer granulator is widely used. Using organic fertilizer granulator to make livestock manure into organic fertilizer can not only solve environmental pollution, but also improve soil organic matter. Now many people use pig manure to make organic fertilizer, because pig manure is slightly better than other manure.

Pigs are omnivorous animals, and feces contain less long fiber, so the roundness of particles produced by organic fertilizer granulator will be better. Moreover, the granulator of organic fertilizer has higher strength than that of disc granulator, which is suitable for granulation of organic materials.
Composition of pig manure organic fertilizer granulating machine:

The granulator is composed of cylinder, motor, rotor, transmission and frame.

1. The barrel is divided into three parts: the feed mixing section, the granulation section and the polishing section.

2. It adopts the high-standard electric motor manufactured by our factory, which has the characteristics of strong power, energy saving, stable quality and overload operation.

3. The rotor is divided into three parts: stirring fin, shaft, and stirring fin head. The shaft is divided into three sections: mixing section, granulation section and polishing section. The large shaft adopts special materials and is specially made. The stirring fins are made of special materials, which are hard and wear-resistant, and can be adjusted in length. The stirring fins are made of alloy steel blades.

4. The reducer is made of special materials and processed by special technology. It has the characteristics of high carrying capacity, stable operation, sturdy and durable parts, and safe and stable work.

Granulation process of pig manure organic fertilizer production equipment:

During the feeding period, fine powder and soft particles enter the device and are stirred under the drive of the machine. At the initial stage, relatively small particles are formed. As the basis of granulation, these particles are called cores in industrial production. In the later stirring process, through the agglutination between the nuclei, the covering between the powder and the core, as well as the larger crushing and covering, the larger particles are formed to achieve the purpose of granulation.

Process flow of chicken manure organic fertilizer production equipment

fertilizer granulator Aug 29, 2023

At present, the total annual fecal production of domestic chickens and other poultry in China is as high as 580 million tons, and the total annual discharge of fecal water is as high as 6 billion tons. However, the amount of fecal water treated by engineering measures in the city only accounts for 25% of the emissions. Due to insufficient funding, the vast majority of these chicken farms have inadequate treatment and utilization of their manure, resulting in increasingly serious pollution of the surrounding environment. Many chicken farms have a foul odor, swarms of mosquitoes and flies, serious nitrate levels in groundwater, and the prevalence of infectious and parasitic diseases in a few areas. The large-scale sewage treatment has reached a point where it is necessary to treat it.

The process flow of harmless treatment of chicken manure for organic fertilizer production equipment: After the fermentation of organic fertilizer raw materials is completed, they enter the organic fertilizer crusher and are crushed into powder. The powder enters the organic fertilizer mixer and auxiliary materials are added for stirring. After stirring evenly, it enters the organic fertilizer granulator to make particles. The particles are then dried in the dryer to reduce the moisture content of the particles to 10-20%, and then cooled in the cooling machine, After the cooling is completed, it enters the screening machine for screening. The unqualified products screened out are re fed into the crusher for crushing using a return belt conveyor. The finished products screened out can be directly packaged.

The production line of chicken manure organic fertilizer has a compact structure and advanced technology. It uses harmless live bacterial preparations to treat livestock and poultry manure, and undergoes biological fermentation under the action of various beneficial microorganisms. After fully decomposing the organic matter, nutrients are released, and the resulting biological heat and high-temperature fermentation process can kill bacteria and insect eggs, detoxify and deodorize, purify the environment, and achieve harmless, resource-based, and industrialized treatment. The energy consumption is low, and the product quality is stable.

The complete set of organic fertilizer equipment is not what we imagine to be a fixed equipment, but needs to be determined based on the on-site site and materials. For example, chicken manure has a relatively high moisture content, and during fermentation, the moisture must be reduced. Corn cobs and other materials that can be crushed with straw can be added, otherwise they cannot be granulated. Sheep manure is relatively dry, and if the moisture is controlled during fermentation, it can be directly granulated without the need for straw, The equipment used varies depending on the process.

Equipment process and characteristics of bio organic fertilizer granulator

fertilizer granulator Aug 29, 2023

Common organic fertilizer granulators include: roller extrusion granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price is different.

The bio-organic fertilizer spherical granulator produced by us adopts advanced technology to ensure that the final product has a uniform spherical shape. After a lot of research and testing, we have overcome many problems such as high temperature sterilization, unsmooth drying, and slow drying in the production of existing bio-organic fertilizer granulators.

The granulator consists of two parts: a flat die granulator and a fertilizer polishing machine. The efficient and convenient combination of the two machines can realize the uniform molding of granular bio-organic fertilizer. The new bio-organic fertilizer granulator has reasonable design, simple structure, smooth granulation, and storage at room temperature, and is more and more favored by the chemical fertilizer industry. Our customers give it high marks due to its excellent functionality and high efficiency. At the same time, the granulator can also be used for feed production, which fills the gap in the domestic one-machine multi-purpose granulator field.

Our bio-organic fertilizer spherical granulator consists of a flat die extrusion granulator and an organic fertilizer polishing machine. The flat die extrusion granulator is used for granulating organic materials after fermentation. It is considered a more efficient method of producing fertilizers at present. Equipped with various molds with diameters from 1.5mm to 20mm. Customers can choose their favorite organic fertilizer according to their own raw materials. Organic fertilizer polishing machine: It can grind cylindrical particles into spherical particles at one time. No recycling, granulation rate as high as 98%.

Benefits of mixed production of NPK fertilizer and organic fertilizer

fertilizer granulator Aug 29, 2023

Chemical fertilizer is characterized by high nutrient content, fast fertilizer efficiency and short duration, and single nutrient. Although organic fertilizer can supply organic matter needed by soil, it has low nutrient content, slow fertilizer efficiency and long duration. Therefore, the mixed application of chemical fertilizer and agricultural organic fertilizer can learn from each other. NPK fertilizer and organic fertilizer can supply all the nutrients needed for crop growth after mixed use, and organic fertilizer can be properly mixed into the ingredients of NPK fertilizer production line.
It can reduce nutrient fixation and improve fertilizer efficiency

After NPK fertilizer is applied into the soil, some nutrients will be absorbed or fixed by the soil, thus reducing the availability of nutrients. If mixed with organic matter, the contact surface between fertilizer and soil can be reduced, thus reducing the chance of being fixed by soil.

It can keep the storage, reduce the loss and improve the nutrient absorption conditions of crops

The solubility of chemical fertilizer is high, which will cause high osmotic pressure to the soil and affect the absorption of nutrients and water by crops, which increases the chance of nutrient loss. If it is mixed with organic fertilizer, this disadvantage can be avoided. This effect can be achieved by mixing chemical fertilizer with organic fertilizer and granulating with organic fertilizer granulator.

It can adjust soil pH and improve soil structure

Organic fertilizer is the raw material of microbial life. Chemical fertilizer provides inorganic nutrition for microbial growth and development. The mixture of the two can promote the activity of microorganism and promote the decomposition of organic fertilizer.Organic fertilizer production equipment processing high-quality fertilizer containing organic fertilizer, NPK fertilizer and other nutrients is a better protection measure for cultivated land resources, which is beneficial to the present and future.

Granulation process and characteristics of manure processing organic fertilizer equipment

fertilizer granulator Aug 29, 2023

Cow manure, pig manure, and chicken manure, duck manure belong to animal manure and are one of the excellent raw materials for making organic fertilizers. The nutrient content in livestock and poultry manure is very high, which plays a significant role in improving soil fertility. However, primitive animal manure cannot be directly applied to the soil because it contains a large amount of harmful bacteria. If applied directly to the soil without killing it, it will cause soil pollution. Moreover, most of the nutrients need to be decomposed before they can be absorbed by the soil. If fermented in the field, the resulting high temperature can have an impact on crops and cause seedlings to burn to death.

The equipment for processing cow manure into organic fertilizer is a complete set of equipment that uses cow manure as raw material to process organic fertilizer. The process of cow manure processing organic fertilizer equipment uses crops such as straw and rice bran as filling materials, and then sprinkles biological bacterial agents. It is decomposed and fermented through an organic fertilizer composting machine, flipped and thrown once every 1-2 days, and can be fully decomposed within 7-10 days to produce national standard organic fertilizer materials.

For the production of granular organic fertilizers using equipment for processing organic fertilizers such as cow manure and pig manure with an annual output of 10000 to 30000 tons, it is necessary to achieve a production capacity of 5-15t/h and use the disc granulation process. The moisture content of organic fertilizer products is 20%, the average moisture content of livestock and poultry manure is calculated as 60-80%, the moisture content of auxiliary materials is calculated as 30%, and the dry matter consumption rate during the composting process is calculated as 8%. Auxiliary materials mainly include weathered coal, oil shale, straw, edible mushroom waste base material, sawdust, pharmaceutical residue, sludge, etc.

Characteristics of manure processing organic fertilizer equipment: advanced technology, scientific and reasonable, compact process layout, energy conservation and consumption reduction, stable operation, no three emissions, reliable operation, wide adaptability of raw materials, and convenient maintenance. Adapting to various ratios of organic compound fertilizers, bio organic fertilizers, urban sludge, household waste organic fertilizers, etc., it fills the domestic gap and ranks at the leading level in China. It is a promotion project of practical environmental protection technology in the country

Precautions for selecting organic fertilizer granulation equipment in aquaculture farms

fertilizer granulator Aug 29, 2023

A full set of organic fertilizer production line equipment includes: fermentation turning machine, crusher, feeder, horizontal mixer, organic fertilizer granulator machine, dryer, cooling machine, screening machine, weighing packaging machine.

1. Determine the output of complete sets of organic fertilizer equipment: for example, the annual output is tons, or it is accurate to the number of tons per hour, because some factories can maintain 365 days of production per year, while some factories can produce 300 days per year; some factories It can run for 24 hours, and some can only run for 8 hours, so it is necessary to specify the output per hour, and the supporting equipment is more suitable.

After market research, determine the required fertilizer production scale and fertilizer granulator output, and determine the appropriate production scale in combination with market prospects and raw material supply.

2. Determine the shape of the particles: powder, columnar, flat spherical or standard spherical. Commonly used fertilizer granulators include: disc granulator machine, drum granulator, npk fertilizer granulator, flat die granulator, ring die granulator. The choice of granulator should be based on the local fertilizer market, and the fertilizer granulator machine price is different for different equipment.

3. Determine the main types of organic raw materials: Common organic raw materials include chicken manure, pig manure, cow manure, sheep manure, straw, medicine residue, furfural residue, humic acid, pond mud, sludge from municipal sewage treatment plants, etc. The selection of different raw materials and equipment is also slightly different.

4. Determine the type of fertilizer production. Organic fertilizers generally include pure organic fertilizers, organic-inorganic compound fertilizers, bio-organic fertilizers, and compound microbial fertilizers, and the types of equipment are also different.

5. Selection of turning machine: General fermentation forms include: strip fermentation, shallow tank fermentation, deep tank fermentation, and tower fermentation. Different fermentation methods require different fermentation equipment.

How to configure a qualified organic fertilizer production line

fertilizer granulator Aug 29, 2023

With the introduction of various levels of subsidy policies for the promotion and application of organic fertilizer, discerning investors have seen business opportunities and want to set up an organic fertilizer equipment production line factory. How should a qualified organic fertilizer production line be configured?
Generally speaking, the whole set of organic fertilizer production line equipment includes: compost turning machine, forklift silo, pulverizer, batching machine, mixer, fertilizer granulator machine, dryer, cooler, coating machine, drum screening machine, automatic packaging machine and belt conveyor. Generally, the output is about 10000 to 50000 tons per year, and the investment is not strong enough to allow most individuals to invest in the establishment of organic fertilizer production plants.

Taking this as a reference, according to the production experience of the customers who purchased the fertilizer production machine with an annual output of 30000 tons, we can sell the finished fertilizer with an annual output of 30000 tons from 900 to 2000 yuan in the market price, while the investment in a fertilizer production machine with an annual output of 30000 tons needs about 800000 yuan. If the whole organic fertilizer production line runs normally, the cost can be recovered in three months All you get will be net profit.
The economic base determines the height of the upper layer construction. When allocating organic fertilizer production line, we should choose different production line according to our own investment strength. Don’t buy blindly, what is suitable for you is practical. Investment users should allocate according to their actual capital capacity.
After that, we will give some advice to the users who want to invest and set up organic fertilizer production plants. We must choose equipment and powerful fertilizer production machine manufacturers according to their own needs. In this way, the design of the production line and equipment configuration can achieve the desired effect, and the quality of the equipment is more reliable.