How to use the roller press granulator?

fertilizer granulator Sep 25, 2020

Roller press granulator machine is a kind of organic fertilizer machine to be used in different type fertilizer manufacturing process. How to equipped of the roller press granulator?

The roller press granulator machine is a new designed fertilizer granulator machine series.It is usually to be equipped in npk fertilizer production line to make npk, compound fertilizer granulator. It is produced by no drying and normal temperature process, with one time forming, output of 1-1.5t/h and 1.5t/h-3t/h.The equipment has the advantages of less investment, quick effect and good encomic benefit.

The layout of complete equipment of roller press granulator is compact, scientific and reasonable, and the technology is advanced. Engery saving and consumption reduction, no discharge of three wastes, stable operation, reliable operation and convenient maintenance.Wide adaptability of raw materials, suitable for granulation various raw materials such as compound fertilizer, medicine, chemical industry, feed etc., with high granulation rate.

Double roller press pelletizer can produce various of compound fertilizer with various concentrations with being made in the fertilizer production line (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetized fertilizer, etc.) .

The advantage of the roller press granulator

fertilizer granulator Sep 25, 2020

​Organic fertilizer machine to be designed and used to produce the fertilizer. In the fertilizer manufacturing process, it is to be equipped with different type and series fertilizer granulator machine to finish the granulating process. What advantages of the roller press granulator?

Brief introduction of roller press granulator:

Zhengzhou Huaqiang brand counter roller press granulator is the key fertilizer equipment of organic fertilizer and compound fertilizer granulation.It has advanced technology,reasonable design,compact structure,novel and partical,low engery consumption.It forms a small production lin with corresponding equipment,which can form a certain capacity of continuous and mechanized production.With eugeniscs formula,no need to dry,normal temperature production,the products is roller once to make the product quality meet the technical index requirements of compound fertilizer.It is a comsumption reducing product in compound fertilizer industry.

Application features of the double roller press granulator:

1. The roller press granulator machine is produced by non drying process,granulating at normal temperature and forming at one time.It has the characteristics of less investment,quick effect and good economic benefit.
2. The structure of the fertilizer granulator machine adopts granulation,molding and screening as a whole,which makes it beautiful in appearance,simple in operation and low in engery consumption.The main parts such as roll body are made of a new type of metal with the characteristics of corrosion resistance,wear resistance and impact resistance.

Fertilizer granulator machine series products not only the roller press granulator machine, it is also included the disc granulator machine, rotary drum granulator machine and so on.

Precautions for installation of two in one NPK fertilizer granulator

fertilizer granulator Sep 24, 2020

Two in one NPK fertilizer granulator is widely used for the granulation of NPK fertilizer and organic fertilizer. Because of its high granulation rate, stable operation, strong and durable equipment, and long service life, it is the first choice of equipment by the majority of users. Its volume is larger than that of the disc granulator and its production capacity is stronger. During the installation, the following items should be paid attention to.

1. Selection of installation location

The two-in-one granulator with rotating agitator teeth shall be installed on the horizontal concrete foundation. For the sake of safety, the granulation equipment shall be further strengthened with anchor bolts. During the installation, the main engine body shall be kept vertical to the horizontal plane. After the installation, further inspection shall be carried out, including whether the bolts of each part have been fixed. If there is looseness, reinforcement shall be carried out in time to ensure that all parts are installed. 

2. Preparation before operation

When the power supply of NPK fertilizer granulator is configured, it should be selected according to the power of the equipment itself. After checking and confirming that there is no problem, carry out no-load test run. The test run is normal and can be put into production.

3. Equipment use and maintenance

When maintaining the two in one NPK fertilizer granulator, pay attention to the selection of lubricants, because good lubricants have a great impact on the life of the bearing, and the use of inferior lubricants is prohibited. Generally, the parts requiring sealing and oiling include rotating bearing, roller bearing, all gears, movable bearing and sliding plane. Regular and regular inspection shall be carried out. Once problems are found, maintenance shall be carried out in time. If there is abnormal sound during use, production shall be stopped immediately to avoid safety accidents.

Our company has developed and produced internal rotating gear granulator of 60, 80, 100 and other specifications, which can also be customized according to the fertilizer production line and user needs. The shell of pelletizer is made of thickened seamless steel pipe, which is durable and will never deform. In addition, the stable base design makes it run more smoothly.

Horizontal fertilizer mixer machine for bio fertilizer granulator

fertilizer granulator Sep 17, 2020

Bio-organic fertilizer granulator based on chicken manure, pigeon manure, duck droppings, and other poultry manure, Adding auxiliary soymeal, dregs, slag, yeast, sugar and trace elements N, P, K, and so on. And through the fermentation process, crushing or granulating into organic fertilizer equipment for chicken manure organic fertilizer products. For the farmers, most of the bio-organic fertilizer granulators purchased for self-production and self-sale, so they pay more attention to the price. For the farmers, due to the small number of raw materials, small organic fertilizer granulators are generally chosen small organic fertilizer granulator.

This series of horizontal mixing(blending) machine is a new generation of mixing equipment which developed by our company. It has high mixing degree and less residue. It is suitable for mixing organic and inorganic fertilizer. The specific features as following: the material can be fully mixed, thus improving the mixing uniformity;the new rotor structure be used to make the gap between the rotor and the casing close to zero, thus effectively reducing the residual amount the material; the special rotor design of the machine can also break the large material, the overall structure is more reasonable, the appearance is beautiful, and the operation and maintenance are convenient.

Features of horizontal mixier:

1.Fast mixing speed with good uniformity.
2.Widely application.
3.Fast speed discharging and ledd residue.

In fertilizer prodution line, it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process.

In organic fertilizer production line, we can use the rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator. The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process.This point is different from the roller press organic fertilizer granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.

Selection skills of disc granulator fertilizer production equipment

fertilizer granulator Sep 15, 2020

Although the disc granulator machine has a slightly smaller output than the rotary drum granulator, it is still the main equipment for compound fertilizer production, and the fertilizer granules produced have a smooth appearance. Therefore, many companies have retained disc granulators in organic fertilizer production. Now that the disc pan granulator is still in use, what are some tips when choosing disc granulation equipment?

1. When choosing equipment, don’t be greedy for cheap, buy some equipment from small manufacturers. Although it was cheap at the time, it is easy to have problems such as this in the future use, which delays normal production. Not worth it.

2. When choosing a device, you must first choose a regular manufacturer. This is the most important, because even if there is a problem with our device in the future, we can find them and solve the problem. Our company’s consistent style is to provide follow-up guarantee services, so no matter what the customer has in the equipment we produce, we will seriously solve the problem until the customer’s problem is solved.

3. Pay attention to the quality of the equipment when purchasing the equipment. When selecting the organic fertilizer production line, we must go to the manufacturer to inspect it. During the inspection process, we should have a general understanding of the strength of the company and the quality of the equipment produced Wait.

Some precautions when using the disc granulator machine:

1. The disc granulating equipment should be checked between productions to see if the inside of the granulating disc is empty. In addition, the machine should be preheated before production.
2. Pay attention to changes in production temperature at any time during the production process and adjust in time.
3. Attention must be paid to the production of disc granulation equipment. Check whether the direction of disc rotation is reversed. If it is reversed, stop immediately to avoid other problems.
4. In fact, the equipment is the same as that of human beings, and they need to be checked and cleaned regularly. After a period of production, relevant staff must be arranged to check the machinery.

Supply efficient disc NPK fertilizer granulator machine

fertilizer granulator Sep 12, 2020

Disc granulator machine can be used in the high-efficiency NPK fertilizer production line of 5 tons per hour, which is suitable for the production of organic fertilizer and compound fertilizer. The disc pan granulator adopts arc disc angle structure, the granulation rate can reach more than 90%, the product particles are uniform, the machine runs smoothly, and the service life is long. Disc granulation machine is one of the granulators for NPK compound fertilizer production.

In the compound fertilizers production with different processes, the granular fertilizers with round appearance, gloss, uniform particle size, compact internal structure, uniform nutrient mixing and high strength are required not only to have finer materials and higher mixing degree, but also to have appropriate technological parameters and reasonable operating conditions.

As various fertilizer machine manufacturers, we supply organic fertilizer production equipment, compound fertilizer machinery, and different types of disc granulators. Disc fertilizer granulator varies with inner diameter, side height and rotational speed. According to the production conditions, combined with the plant budget, customers can choose their favorite production line to put into production. Our disc fertilizer granulator is your ideal NPK compound fertilizer granulator machine.

Production Characteristics of Disc Granulator Machine

Disc granulation machine is an important part of fertilizer manufacturing. Granular fertilizer is easy to transport and store. It has the characteristics of uniform granules and high granulation rate. In the process of fertilizer granulation, with the increase of inorganic fertilizer, the water content of fertilizer decreases when it is granulated. Appropriately shortening the granulation time can improve the granulation effect. The longer the granulation time is, the bigger the particle diameter is and the worse the effect is.

1.The granulator has three discharge ports, which facilitates intermittent production, greatly reduces labor intensity and improves labor efficiency.

2.The motor and speed reducer are driven by flexible belt to ensure smooth start and improve the service life of the equipment; the gear is quenched by high frequency, and the service life is doubled.

3.The disc is made of high-strength glass fiber reinforced machine inner lining, the machine is corrosion-resistant and has a long service life; the bottom of the disc is reinforced with multiple radiant steel plates, which is durable and never deformed.

Features of rotary drum granulator for processing compound fertilizer granules

fertilizer granulator Jun 22, 2020

The reducer of the drum granulator is driven by a belt driven by a motor. There is a pinion on the reducer shaft, which is exactly in line with the teeth on the ring gear outside the body. The cylinder and the reducer move in opposite directions. In organic fertilizer production line, the materials are sent to the cylinder end of the machine by the silo or conveyor. The granulator makes the materials into granular materials in the cylinder, and the materials conforming to the finished products are discharged from the discharge port at the other end. The continuous operation of the rotary drum granulator can realize the large-scale production of the organic fertilizer production line.

Features of rotary drum granulator

1. Rotary drum granulator can rotate the cylinder with less power. The outside of the machine is made of wear-resistant steel, which effectively prolongs the use time of the equipment.
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2. The granulation principle of drum granulator is different from that of roller press granulator, it can make materials roll through chemical reaction. Under the action of certain liquid, using the rolling of cylinder, a sphere is formed by extrusion between material and small particles. Roller granulator is used to extrude particles by external force

3. The machine is supported by the most energy-saving supporting wheel bracket, which is made of high-quality carbon steel and can fully bear the weight of the cylinder. Considering the large friction between the cylinder and the supporting wheel, we specially use more wear-resistant materials in this part. On the one hand, it can improve the safety of the equipment, on the other hand, it can also improve the stability.

4. The transmission device is an important part to provide the main power for the machine. The gear ring on the cylinder is driven by the motor and reducer on the rack. The rack is welded with professional high-quality channel steel which is not easy to deform. The transmission device of the machine is more safe and stable.

Organic fertilizer is a kind of environment-friendly fertilizer

fertilizer granulator Jun 20, 2020

Organic fertilizers are collected from specific large composting plants. These plants treat organic matter in animal waste and other agricultural organic residues. These factories produce approximately 5000-150,000 tons of commercial organic fertilizers each year. These organic fertilizers can be well used in the production and granulation of organic fertilizers. Organic fertilizer can promote the growth of crops and is a kind of environment-friendly fertilizer.

Application of organic fertilizer machine is essential in organic fertilizer production line, it is to be equipped with the fermantation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials.And then it is to be equipped with the fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulation machine are necessary to be equipped in the fertilizer manufacturing process. In organic fertilizer production line, we can use the double roller press granulator which it is also to be equipped in organic fertilizer production line to finish the production process of the organic fertilizer granulator.

Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. provides you with the best organic fertilizer machine solutions and the most favorable prices.

Organic fertilizer equipment drum granulator and disc granulator being export

fertilizer granulator Jun 19, 2020

Our organic fertilizer production line granulation equipment is ready for export. The granulator is common equipment for our organic fertilizer manufacturing process, and it is also used more equipment. The plant exported two granulation equipment: a disc granulator machine and a rotary drum granulator.

Disc Granulator Machine

1. The disc angle of the granulating disc adopts the integral circular arc structure, and the granulation rate can reach more than 93%.

2. The pelletizing tray has three outlets, which is convenient for discontinuous production, greatly reduces the labor intensity and improves the labor efficiency.

3. The reducer and motor are driven by flexible belt, which can start smoothly, reduce the impact force and improve the service life of the equipment.

4. The bottom of the pelletizing tray is strengthened by several radiation steel plates, which are durable and never deformed. Thickened, heavier and strong base design, without anchor bolts fixed, smooth operation.

5. The main gear of disc granulator is quenched by high frequency, and its service life is doubled.

6.The organic fertilizer granulator disc is lined with high-strength FRP, which is corrosion-resistant and durable.

7. The whole machine is divided into frame parts welded with high carbon channel steel.

8. Disc pan granulator adjusting part is welded by high carbon steel plate and channel steel.

9. The service life of high frequency quenching used in transmission part is twice as long as that of the original one, and taper matching is adopted in the connection part of the column head, which makes the design more reasonable.

10. The pan granulator plate is designed by integral arc, which is durable and never deformed.

11. The automatic cleaning part is equipped with automatic cleaning boards, so as to remove the materials adhering to the plate wall in the production process, greatly improve the service life and save labor.

Rotary Drum Granulator

• (1) Rotary drum granulator has high productivity. It has specifications of 1-3 tons per hour, 3-5 tons per hour and 5-8 tons per hour, 10-15 tons per hour, etc. The granulation rate of organic fertilizer can reach more than 90%.

• (2) The energy saving and consumption reduction of the equipment is that the raw materials are carried out at room temperature, which reduces the dry energy consumption.

• (3) Low investment, drum granulation organic fertilizer manufacturing process eliminates the raw material drying process, while the return ratio is low, the operation process is simple and convenient, the operation is stable and reliable, maintenance is relatively convenient and easy, greatly saving labor intensity;

• (4) Simplify the production process. The equipment makes use of the intermolecular force of the raw material itself, simplifies the process of granulation of the raw material, and reduces the consumption of additives and energy.

• (5) Green and environmental protection, because the equipment only uses electric energy, no three wastes are discharged, which is in line with the requirements of green environmental protection.

• (6) Rotary drum granulator is widely used. This equipment is mainly used in medicine, chemical industry, feed, compound fertilizer and granulation of various raw materials. It can produce various types and concentrations of compound fertilizer.

Organic fertilizer is an emerging fertilizer and is the most comprehensive fertilizer

fertilizer granulator Jun 18, 2020

Since the 1980s, organic fertilizer has gradually entered people’s vision. Compared with traditional chemical fertilizers, organic fertilizer is an emerging fertilizer and is the most comprehensive fertilizer. It contains not only large amounts of elements and trace elements necessary for plants. It is also rich in organic nutrients, which has the advantages of accelerating the speed of soil improvement, improving the quality of agricultural products, and reducing the cost of fertilizer used by farmers. It has an important role in reducing pollution in the current society and improving the structure of the soil. The inevitable trend of healthy development.

Application of organic fertilizer machine is essential in organic fertilizer production line, it is to be equipped with the fermantation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials.And then it is to be equipped with the fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulation machine are necessary to be equipped in the fertilizer manufacturing process. In organic fertilizer production line, we can use the double roller press machine which it is also to be equipped in organic fertilizer production line to finish the production process of the organic fertilizer granulator. The double roller press granulator machine generally to be used by using the dry granulation method to finish the production process. This point is different from the rotary drum granulator machine that it is usually to use the wet granulation method to produce the fertilizer granulator.

Zhengzhou Huaqiang as a manufacturer for fertilizer production line is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.