Supply efficient disc NPK fertilizer granulator machine

fertilizer granulator Sep 12, 2020

Disc granulator machine can be used in the high-efficiency NPK fertilizer production line of 5 tons per hour, which is suitable for the production of organic fertilizer and compound fertilizer. The disc pan granulator adopts arc disc angle structure, the granulation rate can reach more than 90%, the product particles are uniform, the machine runs smoothly, and the service life is long. Disc granulation machine is one of the granulators for NPK compound fertilizer production.

In the compound fertilizers production with different processes, the granular fertilizers with round appearance, gloss, uniform particle size, compact internal structure, uniform nutrient mixing and high strength are required not only to have finer materials and higher mixing degree, but also to have appropriate technological parameters and reasonable operating conditions.

As various fertilizer machine manufacturers, we supply organic fertilizer production equipment, compound fertilizer machinery, and different types of disc granulators. Disc fertilizer granulator varies with inner diameter, side height and rotational speed. According to the production conditions, combined with the plant budget, customers can choose their favorite production line to put into production. Our disc fertilizer granulator is your ideal NPK compound fertilizer granulator machine.

Production Characteristics of Disc Granulator Machine

Disc granulation machine is an important part of fertilizer manufacturing. Granular fertilizer is easy to transport and store. It has the characteristics of uniform granules and high granulation rate. In the process of fertilizer granulation, with the increase of inorganic fertilizer, the water content of fertilizer decreases when it is granulated. Appropriately shortening the granulation time can improve the granulation effect. The longer the granulation time is, the bigger the particle diameter is and the worse the effect is.

1.The granulator has three discharge ports, which facilitates intermittent production, greatly reduces labor intensity and improves labor efficiency.

2.The motor and speed reducer are driven by flexible belt to ensure smooth start and improve the service life of the equipment; the gear is quenched by high frequency, and the service life is doubled.

3.The disc is made of high-strength glass fiber reinforced machine inner lining, the machine is corrosion-resistant and has a long service life; the bottom of the disc is reinforced with multiple radiant steel plates, which is durable and never deformed.

Features of rotary drum granulator for processing compound fertilizer granules

fertilizer granulator Jun 22, 2020

The reducer of the drum granulator is driven by a belt driven by a motor. There is a pinion on the reducer shaft, which is exactly in line with the teeth on the ring gear outside the body. The cylinder and the reducer move in opposite directions. In organic fertilizer production line, the materials are sent to the cylinder end of the machine by the silo or conveyor. The granulator makes the materials into granular materials in the cylinder, and the materials conforming to the finished products are discharged from the discharge port at the other end. The continuous operation of the rotary drum granulator can realize the large-scale production of the organic fertilizer production line.

Features of rotary drum granulator

1. Rotary drum granulator can rotate the cylinder with less power. The outside of the machine is made of wear-resistant steel, which effectively prolongs the use time of the equipment.
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2. The granulation principle of drum granulator is different from that of roller press granulator, it can make materials roll through chemical reaction. Under the action of certain liquid, using the rolling of cylinder, a sphere is formed by extrusion between material and small particles. Roller granulator is used to extrude particles by external force

3. The machine is supported by the most energy-saving supporting wheel bracket, which is made of high-quality carbon steel and can fully bear the weight of the cylinder. Considering the large friction between the cylinder and the supporting wheel, we specially use more wear-resistant materials in this part. On the one hand, it can improve the safety of the equipment, on the other hand, it can also improve the stability.

4. The transmission device is an important part to provide the main power for the machine. The gear ring on the cylinder is driven by the motor and reducer on the rack. The rack is welded with professional high-quality channel steel which is not easy to deform. The transmission device of the machine is more safe and stable.

Organic fertilizer is a kind of environment-friendly fertilizer

fertilizer granulator Jun 20, 2020

Organic fertilizers are collected from specific large composting plants. These plants treat organic matter in animal waste and other agricultural organic residues. These factories produce approximately 5000-150,000 tons of commercial organic fertilizers each year. These organic fertilizers can be well used in the production and granulation of organic fertilizers. Organic fertilizer can promote the growth of crops and is a kind of environment-friendly fertilizer.

Application of organic fertilizer machine is essential in organic fertilizer production line, it is to be equipped with the fermantation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials.And then it is to be equipped with the fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulation machine are necessary to be equipped in the fertilizer manufacturing process. In organic fertilizer production line, we can use the double roller press granulator which it is also to be equipped in organic fertilizer production line to finish the production process of the organic fertilizer granulator.

Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. provides you with the best organic fertilizer machine solutions and the most favorable prices.

Organic fertilizer equipment drum granulator and disc granulator being export

fertilizer granulator Jun 19, 2020

Our organic fertilizer production line granulation equipment is ready for export. The granulator is common equipment for our organic fertilizer manufacturing process, and it is also used more equipment. The plant exported two granulation equipment: a disc granulator machine and a rotary drum granulator.

Disc Granulator Machine

1. The disc angle of the granulating disc adopts the integral circular arc structure, and the granulation rate can reach more than 93%.

2. The pelletizing tray has three outlets, which is convenient for discontinuous production, greatly reduces the labor intensity and improves the labor efficiency.

3. The reducer and motor are driven by flexible belt, which can start smoothly, reduce the impact force and improve the service life of the equipment.

4. The bottom of the pelletizing tray is strengthened by several radiation steel plates, which are durable and never deformed. Thickened, heavier and strong base design, without anchor bolts fixed, smooth operation.

5. The main gear of disc granulator is quenched by high frequency, and its service life is doubled.

6.The organic fertilizer granulator disc is lined with high-strength FRP, which is corrosion-resistant and durable.

7. The whole machine is divided into frame parts welded with high carbon channel steel.

8. Disc pan granulator adjusting part is welded by high carbon steel plate and channel steel.

9. The service life of high frequency quenching used in transmission part is twice as long as that of the original one, and taper matching is adopted in the connection part of the column head, which makes the design more reasonable.

10. The pan granulator plate is designed by integral arc, which is durable and never deformed.

11. The automatic cleaning part is equipped with automatic cleaning boards, so as to remove the materials adhering to the plate wall in the production process, greatly improve the service life and save labor.

Rotary Drum Granulator

• (1) Rotary drum granulator has high productivity. It has specifications of 1-3 tons per hour, 3-5 tons per hour and 5-8 tons per hour, 10-15 tons per hour, etc. The granulation rate of organic fertilizer can reach more than 90%.

• (2) The energy saving and consumption reduction of the equipment is that the raw materials are carried out at room temperature, which reduces the dry energy consumption.

• (3) Low investment, drum granulation organic fertilizer manufacturing process eliminates the raw material drying process, while the return ratio is low, the operation process is simple and convenient, the operation is stable and reliable, maintenance is relatively convenient and easy, greatly saving labor intensity;

• (4) Simplify the production process. The equipment makes use of the intermolecular force of the raw material itself, simplifies the process of granulation of the raw material, and reduces the consumption of additives and energy.

• (5) Green and environmental protection, because the equipment only uses electric energy, no three wastes are discharged, which is in line with the requirements of green environmental protection.

• (6) Rotary drum granulator is widely used. This equipment is mainly used in medicine, chemical industry, feed, compound fertilizer and granulation of various raw materials. It can produce various types and concentrations of compound fertilizer.

Organic fertilizer is an emerging fertilizer and is the most comprehensive fertilizer

fertilizer granulator Jun 18, 2020

Since the 1980s, organic fertilizer has gradually entered people’s vision. Compared with traditional chemical fertilizers, organic fertilizer is an emerging fertilizer and is the most comprehensive fertilizer. It contains not only large amounts of elements and trace elements necessary for plants. It is also rich in organic nutrients, which has the advantages of accelerating the speed of soil improvement, improving the quality of agricultural products, and reducing the cost of fertilizer used by farmers. It has an important role in reducing pollution in the current society and improving the structure of the soil. The inevitable trend of healthy development.

Application of organic fertilizer machine is essential in organic fertilizer production line, it is to be equipped with the fermantation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials.And then it is to be equipped with the fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulation machine are necessary to be equipped in the fertilizer manufacturing process. In organic fertilizer production line, we can use the double roller press machine which it is also to be equipped in organic fertilizer production line to finish the production process of the organic fertilizer granulator. The double roller press granulator machine generally to be used by using the dry granulation method to finish the production process. This point is different from the rotary drum granulator machine that it is usually to use the wet granulation method to produce the fertilizer granulator.

Zhengzhou Huaqiang as a manufacturer for fertilizer production line is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

Technological process of drum granulation fertilizer production line

fertilizer granulator Jun 18, 2020

The equipment of the drum granulation fertilizer production line includes: fermentation dumper, automatic batching machine, crusher, mixing mixer, rotary drum granulation machine, dryer, cooler, screening machine, coating machine, packaging equipment, belt conveyor, etc.

The drum granulation fertilizer production line is a major breakthrough in the technology of pelletizing with high pelletization rate. It is widely used to produce pure organic, compound Hefei, organic-inorganic and bio organic fertilizer by direct granulation of organic materials such as poultry manure, municipal sludge, domestic waste, sugar factory filter sludge, paper-making sludge, distiller’s grains, soybean dregs, straw, peat, etc.

Drum granulation has novel design, unique structure, wide applicability of raw materials, large production capacity, high operation reliability, low production cost and high balling rate.

Technological process of drum granulation fertilizer production line

1. Fermentation tossing machine: to ferment and pile up the materials in the fermentation process.
2. Crusher: crushing raw materials such as high humidity materials in the organic fertilizer production line.
3. Mixer: mix various raw materials.
4. Drum granulator: the material after mixing is granulated; it is convenient for sorting and packaging.
5. Dryer: dry the granular materials with certain humidity.
6. Cooling machine: it can quickly cool the dried materials and increase the production efficiency.
7. Screening machine: screening and grading the finished fertilizer.
8. Coating machine: coating the particles to prevent the fertilizer from caking.
9.  Automatic weighing and packaging machine: to pack and pack the finished products quantitatively.  After the above steps are completed, the organic fertilizer production can be completed. If you don’t know, please consult for details!

Influence of international trade situation on import and export of organic fertilizer

fertilizer granulator Jun 18, 2020

As a net exporter of nitrogen and phosphate fertilizers, China has maintained a surplus in fertilizer trade for many years, and the international market has become an important factor affecting the domestic market.
The current international trade situation, global food security, international energy prices and the spread of the new coronary pneumonia epidemic will have a huge impact on the import and export of fertilizers.
Recently, the “2020 Fertilizer Import and Export Situation Symposium” hosted by the China Phosphate and Compound Fertilizer Industry Association was held online to discuss and discuss the above issues and further analyze and judge my country’s fertilizer import and export situation in 2020.

Application of organic fertilizer equipment is essential in organic fertilizer production line or bio organic fertilizer production line. In npk fertilizer prodution line, it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulator machine are necessary to be equipped in the npk manufacturing process.

Zhengzhou Huaqiang, as an organic fertilizer manufacturer, is committed to provide organic fertilizer consumers the best organic fertilizer equipment prices and a full set of organic fertilizer production line solutions around the world.

The development of organic fertilizer

fertilizer granulator Jun 18, 2020

Recently, the “2020 Fertilizer Import and Export Situation Symposium” hosted by the China Phosphate Compound Fertilizer Industry Association was held online, aiming to discuss the current international trade situation, global food security, international energy prices and pneumonia, etc. In 2020, China’s chemical fertilizer import and export situation will be analyzed and judged.

In organic fertilizer production line, it is to be equipped with the fermantation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials.And then it is to be equipped with the fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulation machine are necessary to be equipped in the fertilizer manufacturing process. In organic fertilizer production line, we can use the double roller press machine which it is also to be equipped in organic fertilizer production line to finish the production process of the organic fertilizer granulator. The double roller granulator machine generally to be used by using the dry granulation method to finish the production process. This point is different from the rotary drum granulator machine that it is usually to use the wet granulation method to produce the fertilizer granulator.

Zhengzhou Huaqiang, as an organic fertilizer manufacturer, is committed to provide organic fertilizer consumers the best organic fertilizer granulation machine prices and a full set of organic fertilizer production line solutions around the world.

Rotary drum granulator machine which equipped in npk fertilizer production line

fertilizer granulator Jun 17, 2020

Rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator. The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process. However, roller press granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.

Organic fertilizer to be produced and used in different industries.The production of the organic fertilizer can use the organic fertilizer machine which it is to be equipped in organic fertilizer production line to finish the production process.The introduction of the bio fertilizer production:Bio organic fertilizer to be used to make bio organic fertilizer granulator.In the npk fertilizer production process,it is to be equipped with different type and series fertilizer equipment to make the bio organic fertilizer.

Zhengzhou Huaqiang as a manufacturer for fertilizer production line is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

Advantages of Bio-organic fertilizer Disc Pelleting Production

fertilizer granulator Jun 16, 2020

There are many beneficial microorganisms in bio-organic fertilizer, which can inhibit pests and diseases. Bio organic fertilizer is made of compost, inorganic fertilizer and microbial agent, and is processed into comprehensive high-quality fertilizer by organic fertilizer production equipment. Disc granulator machine is suitable for the organic fertilizer granulation, the granule strength is good. The raw material is made into spherical shape, which improves the physical properties of fertilizer products.

Raw materials for producing bio organic fertilizer

Decomposed chicken manure (or pig manure, sheep manure and other animal manure) compost, cake fertilizer
Microbial agent
Inorganic fertilizers such as ammonium sulfate, calcium superphosphate, potassium chloride and urea

Advantages of organic fertilizer

A large number of beneficial microorganisms can make them establish a good dominant population in the microecosystem of crop rhizosphere soil, thus restricting the growth and reproduction of pathogenic microorganisms to a great extent. Therefore, bio organic fertilizers can effectively inhibit the growth of harmful pathogenic microorganisms, and can significantly reduce the incidence of crop pests and diseases. In addition, if microorganisms such as Bacillus can be used to secrete antibiotics, these secreted antibiotics can effectively block part of pathogens and viruses during the propagation and growth of plant rhizomes. Therefore, biological organic fertilizer can effectively reduce soil diseases.

Organic fertilizer granulation equipment – disc granulator machine

Fertilizer disc granulator machine agglomerates the materials on the disc into granules through selection. In the production of organic fertilizer, when adding inorganic fertilizer nitrogen, phosphorus and potassium to granulate, it can be effectively granulated without adding industrial binder disc pelletizer. When ammonium sulfate is added only, the raw materials can not be effectively granulated, and when inorganic fertilizer nitrogen, phosphorus and potassium is added to granulate, the fineness of all kinds of raw materials in the fertilizer disc pelletizer machine can be effectively granulated.

Our factory is the well-known fertilizer machine manufacturers in China. In addition to the fertilizer pelletizer machine, we provide many kinds of organic fertilizer production equipment, such as rotary screening machine, crusher, drum dryer, cooling machine, organic fertilizer granulator, and granulator suitable for different raw materials.