Technological process of drum granulation fertilizer production line

fertilizer granulator Jun 18, 2020

The equipment of the drum granulation fertilizer production line includes: fermentation dumper, automatic batching machine, crusher, mixing mixer, rotary drum granulation machine, dryer, cooler, screening machine, coating machine, packaging equipment, belt conveyor, etc.

The drum granulation fertilizer production line is a major breakthrough in the technology of pelletizing with high pelletization rate. It is widely used to produce pure organic, compound Hefei, organic-inorganic and bio organic fertilizer by direct granulation of organic materials such as poultry manure, municipal sludge, domestic waste, sugar factory filter sludge, paper-making sludge, distiller’s grains, soybean dregs, straw, peat, etc.

Drum granulation has novel design, unique structure, wide applicability of raw materials, large production capacity, high operation reliability, low production cost and high balling rate.

Technological process of drum granulation fertilizer production line

1. Fermentation tossing machine: to ferment and pile up the materials in the fermentation process.
2. Crusher: crushing raw materials such as high humidity materials in the organic fertilizer production line.
3. Mixer: mix various raw materials.
4. Drum granulator: the material after mixing is granulated; it is convenient for sorting and packaging.
5. Dryer: dry the granular materials with certain humidity.
6. Cooling machine: it can quickly cool the dried materials and increase the production efficiency.
7. Screening machine: screening and grading the finished fertilizer.
8. Coating machine: coating the particles to prevent the fertilizer from caking.
9.  Automatic weighing and packaging machine: to pack and pack the finished products quantitatively.  After the above steps are completed, the organic fertilizer production can be completed. If you don’t know, please consult for details!

Influence of international trade situation on import and export of organic fertilizer

fertilizer granulator Jun 18, 2020

As a net exporter of nitrogen and phosphate fertilizers, China has maintained a surplus in fertilizer trade for many years, and the international market has become an important factor affecting the domestic market.
The current international trade situation, global food security, international energy prices and the spread of the new coronary pneumonia epidemic will have a huge impact on the import and export of fertilizers.
Recently, the “2020 Fertilizer Import and Export Situation Symposium” hosted by the China Phosphate and Compound Fertilizer Industry Association was held online to discuss and discuss the above issues and further analyze and judge my country’s fertilizer import and export situation in 2020.

Application of organic fertilizer equipment is essential in organic fertilizer production line or bio organic fertilizer production line. In npk fertilizer prodution line, it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulator machine are necessary to be equipped in the npk manufacturing process.

Zhengzhou Huaqiang, as an organic fertilizer manufacturer, is committed to provide organic fertilizer consumers the best organic fertilizer equipment prices and a full set of organic fertilizer production line solutions around the world.

The development of organic fertilizer

fertilizer granulator Jun 18, 2020

Recently, the “2020 Fertilizer Import and Export Situation Symposium” hosted by the China Phosphate Compound Fertilizer Industry Association was held online, aiming to discuss the current international trade situation, global food security, international energy prices and pneumonia, etc. In 2020, China’s chemical fertilizer import and export situation will be analyzed and judged.

In organic fertilizer production line, it is to be equipped with the fermantation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials.And then it is to be equipped with the fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulation machine are necessary to be equipped in the fertilizer manufacturing process. In organic fertilizer production line, we can use the double roller press machine which it is also to be equipped in organic fertilizer production line to finish the production process of the organic fertilizer granulator. The double roller granulator machine generally to be used by using the dry granulation method to finish the production process. This point is different from the rotary drum granulator machine that it is usually to use the wet granulation method to produce the fertilizer granulator.

Zhengzhou Huaqiang, as an organic fertilizer manufacturer, is committed to provide organic fertilizer consumers the best organic fertilizer granulation machine prices and a full set of organic fertilizer production line solutions around the world.

Rotary drum granulator machine which equipped in npk fertilizer production line

fertilizer granulator Jun 17, 2020

Rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator. The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process. However, roller press granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.

Organic fertilizer to be produced and used in different industries.The production of the organic fertilizer can use the organic fertilizer machine which it is to be equipped in organic fertilizer production line to finish the production process.The introduction of the bio fertilizer production:Bio organic fertilizer to be used to make bio organic fertilizer granulator.In the npk fertilizer production process,it is to be equipped with different type and series fertilizer equipment to make the bio organic fertilizer.

Zhengzhou Huaqiang as a manufacturer for fertilizer production line is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

Advantages of Bio-organic fertilizer Disc Pelleting Production

fertilizer granulator Jun 16, 2020

There are many beneficial microorganisms in bio-organic fertilizer, which can inhibit pests and diseases. Bio organic fertilizer is made of compost, inorganic fertilizer and microbial agent, and is processed into comprehensive high-quality fertilizer by organic fertilizer production equipment. Disc granulator machine is suitable for the organic fertilizer granulation, the granule strength is good. The raw material is made into spherical shape, which improves the physical properties of fertilizer products.

Raw materials for producing bio organic fertilizer

Decomposed chicken manure (or pig manure, sheep manure and other animal manure) compost, cake fertilizer
Microbial agent
Inorganic fertilizers such as ammonium sulfate, calcium superphosphate, potassium chloride and urea

Advantages of organic fertilizer

A large number of beneficial microorganisms can make them establish a good dominant population in the microecosystem of crop rhizosphere soil, thus restricting the growth and reproduction of pathogenic microorganisms to a great extent. Therefore, bio organic fertilizers can effectively inhibit the growth of harmful pathogenic microorganisms, and can significantly reduce the incidence of crop pests and diseases. In addition, if microorganisms such as Bacillus can be used to secrete antibiotics, these secreted antibiotics can effectively block part of pathogens and viruses during the propagation and growth of plant rhizomes. Therefore, biological organic fertilizer can effectively reduce soil diseases.

Organic fertilizer granulation equipment – disc granulator machine

Fertilizer disc granulator machine agglomerates the materials on the disc into granules through selection. In the production of organic fertilizer, when adding inorganic fertilizer nitrogen, phosphorus and potassium to granulate, it can be effectively granulated without adding industrial binder disc pelletizer. When ammonium sulfate is added only, the raw materials can not be effectively granulated, and when inorganic fertilizer nitrogen, phosphorus and potassium is added to granulate, the fineness of all kinds of raw materials in the fertilizer disc pelletizer machine can be effectively granulated.

Our factory is the well-known fertilizer machine manufacturers in China. In addition to the fertilizer pelletizer machine, we provide many kinds of organic fertilizer production equipment, such as rotary screening machine, crusher, drum dryer, cooling machine, organic fertilizer granulator, and granulator suitable for different raw materials.

Double roller press equipment in fertilizer manufacturing process

fertilizer granulator Jun 16, 2020

China has a vast territory and rich raw material resources for organic fertilizer equipment. It is understood that the final urine excreted by a pig in one year combined with litter can produce 2000-2500kg of high-quality organic fertilizer, which is enough for one mu of land to use fertilizer throughout the year. Ingredients, content of more than 6%, organic content of more than 35%, are higher than national standards.

In npk fertilizer production line,we can use the rotary drum granulator machine which it is also to be equipped in organic fertilizer production line to finish the production process of the npk fertilizer granulator.The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process.This point is different from the roller press granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.

Except these organic fertilizer machine are to be classified,other fertilizer machines are also to be designed and used to finish the production process.And sometimes,these organic fertilizer machine series are also to be used in npk fertilizer production line to finish the production process.

Fertilizer granulation with rabbit manure

fertilizer granulator Jun 16, 2020

Rabbit manure is a high-quality and high-yield organic fertilizer.
The equipment that needs to be configured for the powdery rabbit manure organic fertilizer production line is: Turning machine forklift feeder – new vertical crusher drum screener – cache silo – powdered organic fertilizer packaging machine.

In npk fertilizer prodution line, it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulator machine are necessary to be equipped in the npk manufacturing process.

In organic fertilizer production line, it is to be equipped with the fermantation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials.And then it is to be equipped with the fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. Next, when producing the organic fertilizer granulator, the organic fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process. In organic fertilizer production line, we can use the double roller press machine which it is also to be equipped in organic fertilizer production line to finish the production process of the organic fertilizer granulator. The double roller granulator machine generally to be used by using the dry granulation method to finish the production process. This point is different from the rotary drum granulator machine that it is usually to use the wet granulation method to produce the fertilizer granulator.

Zhengzhou Huaqiang as a manufacturer for fertilizer production line is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

Organic fertilizer equipment will be designed with raw material

fertilizer granulator Jun 16, 2020

China has a vast territory and rich raw material resources for organic fertilizer equipment. It is understood that the final urine excreted by a pig in one year combined with litter can produce 2000-2500kg of high-quality organic fertilizer, which is enough for one mu of land to use fertilizer throughout the year. Ingredients, content of more than 6%, organic content of more than 35%, are higher than national standards.

There are many kinds of granulators to make organic fertilizer granules, such as Disc pan granulator, Rotary drum granulator machine, Double roller press granulator machine, but Ring die system Granulator machine is becoming more and more popular. Why? That’s because the Ring die organic fertilizer granulator machine has many advantages.

NPK fertilizer production line to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials in organic fertilizer production line. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials in bio organic fertilizer production. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulator machine are necessary to be equipped in the npk manufacturing process.

Zhengzhou Huaqiang as a manufacturer for fertilizer production line is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

Process of fermenting livestock manure into organic fertilizer

fertilizer granulator Jun 16, 2020

The raw materials of organic fermentation compost include straw, animal manure, domestic sludge, processing organic waste, garden pruning waste, biomass waste, etc. Composting refers to the process of harmless and stable solid organic waste through the function of microorganism in fertilizer production line under certain water, C / N ratio, ventilation and other artificial control conditions. Compost is a kind of production method of organic fertilizer and a biological treatment method of solid waste.
Technological process of organic fertilizer composting

The production process of organic fertilizer compost includes: raw material storage and pretreatment, compost inoculation, fermentation, aging fermentation, compost quality inspection, finished product packaging or processing of organic fertilizer production equipment.

1.  In the raw material storage area, dry materials with low moisture content should be stored in the rain to keep low moisture content;
2.  Wet materials with high moisture content should not be stored for a long time. They should be treated in time to reduce the generation of odor and leachate as much as possible and prevent secondary environmental pollution.
3.  There should be a special raw material storage area for raw material storage. It is better to set up a raw material storage workshop in which different raw material characteristics are classified for storage;
4.  The water content, particle size, C / N and pH value of organic fertilizer shall be adjusted in the pretreatment process.

The process of livestock manure fermentation into organic fertilizer

1.  Stacking on the ground, using the ground umper, or putting materials in the fermentation tank, using the trough dumper
2.  Evenly sprinkle the fungicide, turn over the pile and ferment to reach the temperature rise, stink, decay, and kill the miscellaneous bacteria and grass seeds
3.  Fermentation 7-12 days, according to the temperature of different places, the number of times of turning pile is different
4.  Complete fermentation and maturity, out of the tank (directly collected by forklift on the ground)
5.  Use the grading screen for coarse and fine screening (the screened powder fertilizer can be sold directly)
6.  Smash the screened block with a grinder and return it to the grading screen
7.  Mix the required trace elements in a blender
8.  Granulating with fertilizer granulator.Fertilizer granulator can choose disc granulator, double roller granulator, organic fertilizer granulator, drum granulator, flat die granulator, and ring die granulator.
9.  Feed to dryer and cooler
10.  Automatic packaging machine packaging sales

Fertilizer Machine Manufacturer Introduces How to Produce Compound Fertilizer Granules

fertilizer granulator Dec 5, 2019

The common granulation processes of compound fertilizer include tower granulation, rotary drum granulation (NPK fertilizer production line), spray granulation and so on. As fertilizer machine manufacturer, let’s introduce these production processes from the perspective of fertilizer production.

1. High tower granulation process is mainly used for the production of high concentration nitro compound fertilizer. It can directly use concentrated ammonium nitrate solution, eliminating the links of spraying granulation, and granular compound fertilizer eliminates the process of crushing operation. At the same time, the compound fertilizer granules produced by the high tower granulation process are very uniform, the qualified rate is very high, the quality is good, easy to dissolve, and the caking phenomenon will not occur.

2. Rotary drum granulator has little restriction on compound fertilizer formulation, high production yield, low investment and construction speed. It is favored by investors of small and medium-sized compound fertilizer plants and widely used in compound fertilizer production. The complete drum granulation process is a NPK compound fertilizer production line, which includes fertilizer granulator, automatic batching system, mixer, crusher, drum dryer, drum cooler, coating machine, packaging machine and other equipment.

3. The spray granulation process adopts the slurry method. The slurry is sprayed into the equipment by heating and pumping, so that the moisture in the slurry is vaporized and separated, and the retained solid forms a granular compound fertilizer. This kind of process is widely used in large-scale compound fertilizer production. Its advantages are that it can be used to produce NPK compound fertilizer, and can also be used to produce ammonium phosphate compound fertilizer. At the same time, it has less energy consumption, large production scale and low production cost. The quality and strength of the products are very good.

Tianci fertilizer machine manufacturer with many years of experience. The drum granulation NPK compound fertilizer production line is our main equipment product. Among the equipment sold, it is highly praised by many fertilizer factories internationally.