New type organic fertilizer granulator: Unlocking unique advantages of multi-dimensional upgrades

fertilizer granulator Nov 3, 2025

As the organic fertilizer industry transforms towards high efficiency and green practices, the new type organic fertilizer granulator has developed unique advantages over traditional equipment through technological upgrades. It addresses the pain points of traditional granulators while meeting the demands of modern production and the market.

1.Versatile Raw Material Compatibility

The granulator is compatible with not only conventional raw materials such as livestock manure and straw, but also efficiently processes high-fiber (oil palm empty fruit bunch, mushroom residue) and high-moisture (30%-40%) raw materials that are difficult to form. Optimized extrusion structure and die design prevent blockages caused by fiber entanglement and material adhesion.

2.Low Energy Consumption and Environmental Protection

The new type organic fertilizer granulator uses an energy-saving motor and optimized transmission structure, resulting in low energy consumption. Simultaneously, the fully enclosed design, coupled with a dust recovery device, keeps dust generation during the granulation process to extremely low levels, reducing the impact on the workshop environment and operators.

3.Intelligent and Precise Parameter Control

The granulator incorporates a simple intelligent control system that automatically adjusts parameters such as roller pressure and speed based on raw material characteristics (humidity, particle size, viscosity). This eliminates the need for frequent manual adjustments, ensuring stable production of uniform granules with the required hardness.

4.Improved Granule Quality and Production Efficiency

By optimizing the contact method between the rollers and the die, the new type organic fertilizer granulator increases the material forming rate, reducing raw material waste. The formed granules are not only dense and less prone to breakage, but also form a uniform porous structure, facilitating the slow release of nutrients. Simultaneously, the equipment’s anti-clogging design and easy-to-clean structure reduce downtime for maintenance.

Multi-dimensional adaptation requirements of NPK fertilizer production lines for granulators

fertilizer granulator Nov 3, 2025

As NPK fertilizers transition towards “precise formulation and scenario-based adaptation,” granulators, as the core forming equipment in NPK fertilizer production lines, must adapt to customized production requirements involving multiple formulations, multiple forms, and high uniformity. Their performance directly determines the nutrient stability and application suitability of NPK fertilizers.

1.Formulation Compatibility

NPK fertilizer formulations are flexible and varied, not only with significant differences in nitrogen, phosphorus, and potassium ratios but also often including trace elements and slow-release agents. The specific gravity and viscosity of raw materials vary greatly. Fertilizer granulators must have a wide range of raw material adaptability capabilities, handling both free-flowing raw materials such as urea and potassium chloride, and compatible with composite raw materials containing viscous components such as humic acid and amino acids, avoiding granule agglomeration and uneven forming rates due to differences in raw material characteristics.

2.Precise and Flexible Parameter Adjustability

Different crops and different fertilization scenarios have different requirements for NPK granule size, hardness, and dissolution rate. Fertilizer granulators need to support precise control of granule parameters, allowing for rapid switching of granule diameter (1-5 mm) and hardness grade by adjusting parameters such as die size, extrusion pressure, and rotation speed.

3.Low Loss and Environmental Friendliness

NPK raw materials are mostly chemical or compound materials. During granulation, it is necessary to avoid high temperatures or excessive extrusion that could lead to nutrient loss. The granulator must employ a low-temperature molding process to maximize the preservation of raw material activity. Simultaneously, a closed design must reduce dust emission, minimizing raw material waste and environmental impact.

Core features of bio-organic fertilizer equipment: Focusing on activity protection and high-efficiency adaptation

fertilizer granulator Nov 1, 2025

As a key carrier for ensuring product quality, bio-organic fertilizer equipment is designed and functions around the core needs of bio-organic fertilizer: “preserving activity, promoting composting, and ease of application.”

1.Strong Activity Protection Orientation

The core value of bio-organic fertilizer lies in the activity of beneficial microorganisms. The equipment avoids high-temperature damage throughout the entire process. In the fermentation stage, precise temperature control through a compost turning machine and fermentation tank satisfies both sterilization and composting requirements while preventing microbial inactivation. Granulation employs a low-temperature extrusion process, and cooling equipment quickly lowers the material to room temperature, reducing damage to the microbial community from high temperatures.

2.Controllable Composting Process

The equipment achieves precise control of fermentation conditions through mechanical design: the compost turning machine can adjust the turning frequency to ensure sufficient oxygen in the pile; the fermentation tank adopts a closed design, monitoring and adjusting temperature, humidity, and oxygen content in real time, shortening the composting cycle while ensuring uniform material composting and reducing odor emissions.

3.Wide Range of Raw Material Compatibility

The bio-organic fertilizer equipment is highly adaptable to various organic raw materials such as poultry and livestock manure, straw, mushroom residue, and distiller’s grains. The crushing equipment can adjust the particle size according to the hardness of the raw materials; the mixing equipment can evenly blend raw materials with different moisture content and specific gravity to ensure precise carbon-to-nitrogen ratio.

4.High Modularity and Flexibility

The equipment adopts a modular design, allowing for flexible combinations based on production scale. Small production lines can be equipped with simple compost turners and manual packaging equipment to reduce investment costs; large-scale production can be configured with automated fermenters and continuous granulation units to improve production efficiency.

Precise proportioning in NPK blending fertilizer production lines

fertilizer granulator Nov 1, 2025

NPK blended fertilizers, due to their ability to flexibly adjust the proportions of nitrogen, phosphorus, potassium, and micronutrients according to crop needs, have become an important choice for modern agricultural fertilization. The standardized operation of NPK blending fertilizer production lines directly determines product quality and application effectiveness.

Raw material pretreatment is a fundamental step. The production line must select single-nutrient raw materials with qualified purity and stable moisture content. First, the lumpy raw materials are crushed to a uniform particle size using crushing equipment to avoid large particles affecting mixing uniformity. Simultaneously, stones and impurities in the raw materials must be removed to prevent damage to subsequent equipment. The moisture content of the raw materials must be controlled below 5%.

The batching stage is crucial. The amount of each raw material is precisely weighed according to the preset formula using metering equipment. The proportions of nitrogen, phosphorus, and potassium, the main nutrients, can be flexibly adjusted according to crop type and soil fertility. Some production lines also add micronutrients such as calcium, magnesium, and sulfur to achieve comprehensive and balanced nutrient distribution. Metering errors must be controlled within acceptable limits.

Standardized mixing and subsequent processing are essential. The weighed raw materials are fed into a fertilizer mixer machine, where mechanical mixing ensures uniform blending of all components. Strict control of the mixing time is crucial to prevent localized material agglomeration. If the mixed material is in powder form, it can be processed into granules using granulation equipment to improve transportation convenience and application uniformity. Finally, unqualified granules are removed by sieving, and the mixture is then quantitatively packaged using packaging equipment. Storage requires moisture protection to prevent clumping and spoilage.

The entire NPK blending fertilizer production line is simple and efficient, with its core strengths lying in the control of raw material purity, precise proportioning, and uniform mixing.

The “Core Support” in the fermentation of oil palm empty fruit bunch organic fertilizer

fertilizer granulator Oct 31, 2025

Oil palm empty fruit bunch(OPEFB), rich in crude fiber and with a loose structure, are a high-quality raw material for organic fertilizer processing. However, these materials are prone to problems such as accumulation and oxygen deficiency, and uneven temperature during fermentation. The application of a compost turning machine provides crucial support for solving these problems, significantly improving the decomposition efficiency and quality of the oil palm empty fruit bunch.

In the fermentation stage of processing oil palm empty fruit bunch organic fertilizer, the crushed oil palm empty fruit bunch are first mixed with livestock and poultry manure, microbial agents, etc., in a certain proportion to form fermentation material. Because of the low density of oil palm empty fruit bunches, if left to stand for a long time after mixing, a closed space easily forms inside the material, leading to a decrease in the activity of aerobic microorganisms. This not only prolongs the decomposition period but may also produce unpleasant odors.

At this stage, the oil palm empty fruit bunch compost turning machine can periodically turn the fermentation pile, breaking up material clumps with mechanical force and introducing air into the pile to provide sufficient oxygen for microbial reproduction. Simultaneously, the turning process allows for thorough exchange of material throughout the pile, preventing localized overheating or underheating and maintaining the pile at a suitable composting temperature of 55-65℃, thus accelerating the decomposition and transformation of coarse fibers in the oil palm empty fruit bunch.

Furthermore, the compost turning machine can flexibly adjust the turning frequency according to the moisture content of the fermentation material. If the material is too moist due to the high hygroscopicity of the oil palm empty fruit bunch, increasing the number of turns can promote moisture evaporation; if the material is too dry, it can be turned simultaneously with the water replenishment process to ensure uniform moisture content.

Key equipment for “Formed Utilization” of oil palm empty fruit bunch organic fertilizer

fertilizer granulator Oct 31, 2025

After fermentation and decomposition, oil palm empty fruit bunch(OPEFB) form loose organic material. While this material possesses fertilizer value, it presents challenges such as dust generation during transportation, space requirements for storage, and uneven application. The application of fertilizer granulators transforms this “loose powder” into “formed granules,” significantly enhancing its commercial and practical value.

In the granulation process of oil palm empty fruit bunch organic fertilizer, the decomposed material must first be crushed and sieved to ensure uniform particle size before being conveyed to the fertilizer granulator. Considering that oil palm empty fruit bunch retain a certain degree of fiber toughness after fermentation, the granulator must use a suitable extrusion or granulation process to compress the loose material into shape. For example, flat die granulators, with their larger roller contact area, can adapt to the forming requirements of fibrous materials. During extrusion, they prevent fiber entanglement from clogging the die holes and ensure appropriate particle density and hardness, avoiding breakage during transportation and storage.

The oil palm empty fruit bunch fertilizer granulator can also control the diameter and length of the organic fertilizer granules from oil palm empty fruit bunch by adjusting the die size or granulation parameters according to market demand, meeting the application habits of different crops. The formed granular organic fertilizer not only solves the dust problem, but also enables uniform spreading during application, reducing fertilizer waste; at the same time, the granular structure slows down the nutrient release rate, which matches the long-lasting fertilizer effect of the oil palm empty fruit bunch organic fertilizer, further improving fertilizer utilization.

The technical core and industry value of the bio-organic fertilizer production line

fertilizer granulator Oct 30, 2025

Under the trend of green agricultural development, the bio-organic fertilizer production line, with its unique technological advantages, has become a key piece of equipment driving the transformation and upgrading of the fertilizer industry.

The production line’s technical core lies in three dimensions: First, a precise batching system. Automated equipment precisely controls the ratio of raw materials and inoculants, ensuring stable microbial activity and balanced nutrient distribution. Second, intelligent fermentation control. Sensors monitor the compost temperature, humidity, and oxygen content in real time, automatically adjusting the turning frequency and ventilation rate of the compost turning machine to shorten the fermentation cycle and improve compost maturity. Third, low-temperature post-processing technology utilizes a 60-80°C drying process to prevent high temperatures from damaging microbial activity and organic matter structure, thereby maximizing the nutrient value of the fertilizer.

From an industry perspective, the bio-organic fertilizer production line offers multiple benefits: For the livestock industry, it effectively disposes of waste such as livestock and poultry manure, addressing environmental concerns. For agricultural production, the bio-organic fertilizer produced improves soil compaction and fertility, reducing reliance on chemical fertilizers and promoting improved crop quality and efficiency. For the ecological environment, the fully closed-loop production process reduces pollutant emissions and promotes the recycling of agricultural waste.

The journey from organic waste to high-efficiency fertilizer

fertilizer granulator Oct 30, 2025

The bio-organic fertilizer production line utilizes organic waste such as livestock and poultry manure, straw, and mushroom residue as raw materials. Through microbial fermentation technology, it recycles resources and produces fertilizer rich in active bacteria and organic matter. Bio-organic fertilizer production lines serve as a vital link between the livestock and poultry industry, the agricultural industry, and the environmental protection industry.

Raw material pretreatment is a fundamental step. It requires crushing and screening the organic waste to remove impurities and ensure a uniform particle size (approximately 80 mesh). Auxiliary materials are then added to adjust the carbon-nitrogen ratio (25-30:1) and humidity (55%-65%) to create a suitable environment for microbial growth. This phase then enters the inoculation and fermentation stage, where specialized microbial agents are added to the mixture. A compost turning machine regularly turns the compost to provide oxygen, maintaining a temperature of 55-65°C. Composting continues for 20-30 days, effectively killing pathogens and insect eggs and breaking down large organic molecules.

The fermented material undergoes post-processing to optimize quality. First, it undergoes low-temperature drying to reduce moisture to below 12% to prevent mold and mildew during storage. It then undergoes crushing, screening, and grading, with unqualified particles returned to the pre-processing stage for recycling. Finally, functional microbial agents can be optionally added to the mix to enhance the bioactivity of the fertilizer, depending on crop needs. The resulting pellets are uniform and rich in humic acid, amino acids, and a variety of beneficial bacteria, providing nutrients for crops while also improving the soil microbial ecosystem.

Windrow compost turning machines offer a standardized, complete process for recycling chicken manure

fertilizer granulator Oct 29, 2025

Chicken manure, a common waste product in the livestock industry, is rich in nitrogen, phosphorus, potassium, and organic matter. However, its direct use without treatment can easily cause soil contamination and crop burn. The windrow compost turning machine uses a scientific processing process to transform chicken manure into high-quality organic fertilizer, effectively recycling pollutants.

The first step is raw material pretreatment. Fresh chicken manure has a moisture content of approximately 60%-70% and a low carbon-nitrogen ratio. Straw, sawdust, and other auxiliary materials are added proportionally to adjust the carbon-nitrogen ratio to 25-30:1, and the humidity is controlled at 55%-65% to create a suitable environment for aerobic microbial fermentation. After mixing, a loose pile is formed.

The second step is pile construction and initial fermentation. The mixed material is piled into a long, 3-5 meter wide and 1-1.5 meter high pile. The windrow compost turning machine, with its crawler tracks, can operate directly on the soft pile, avoiding sinking. After the equipment is started, the turning gears penetrate deep into the pile, thoroughly mixing the bottom and top layers. Air is introduced simultaneously, promoting the growth of aerobic microorganisms and rapidly raising the pile temperature to above 55°C.

The third step is continuous turning and temperature control. During the fermentation period, the compost turner operates at a set frequency: once daily in the early stages and every other day in the later stages. This turning process not only replenishes oxygen and removes fermentation waste gases, but also stabilizes the pile temperature at 55-65°C. This temperature effectively kills harmful substances such as E. coli and roundworm eggs in the chicken manure, while also accelerating the decomposition and conversion of organic matter.

The entire processing cycle takes approximately 25-35 days. After being processed by the windrow compost turner, the chicken manure is transformed from sticky, foul-smelling waste into a loose, odorless, and mature material. It can then be crushed and screened to produce organic fertilizer.

Windrow compost turning machine: Efficient equipment for converting livestock manure into organic fertilizer

fertilizer granulator Oct 29, 2025

In the resource utilization of livestock and poultry waste, windrow compost turning machines, with their flexible and efficient operation, have become a core piece of equipment for converting livestock manure into organic fertilizer. Through mechanized turning and plowing, they accelerate manure composting and fermentation, transforming livestock pollutants into high-quality organic fertilizer, addressing environmental challenges while also promoting resource recycling.

The core advantage of windrow compost turning machines lies in their adaptability. Their crawler-type design allows for free movement in muddy composting areas. The large ground contact area and low pressure prevent them from sinking into the manure pile, making them suitable for various sizes of fermentation workshops or open-air sites. Equipped with a hydraulically driven turning gear shaft, the equipment can reach a turning depth of 0.8-1.5 meters, thoroughly mixing the bottom layer of manure with the surface material, breaking up compacted materials and ensuring uniform fermentation.

In the livestock manure processing process, windrow compost turners play a key role in promoting fermentation. First, livestock manure is mixed with supplementary materials such as straw and sawdust in appropriate proportions, adjusting the carbon-nitrogen ratio to 25-30:1 and the humidity to 55%-65% to create optimal conditions for microbial fermentation.

Subsequently, a compost turning machine regularly turns the pile, introducing sufficient oxygen to support aerobic microbial activity and rapidly dissipating the heat generated by fermentation, keeping the pile temperature between 55-65°C. This temperature range effectively kills pathogens, insect eggs, and weed seeds in the manure, preparing the compost for subsequent operation in the fertilizer granulator.

This equipment boasts high efficiency and a high degree of automation. By setting the turning frequency and path, continuous operation is achieved, reducing labor input.