How much does an organic fertilizer granulator for powdered organic fertilizers cost?

fertilizer granulator Apr 23, 2023

In the agricultural machinery industry, organic fertilizer machine has always been highly respected equipment. So what about the development space of bio-organic fertilizer machine? There is huge room for development of bio-organic fertilizer machine. The country now puts environmental pollution control as the first priority, and solving environmental pollution is the top priority. So, how much is the organic fertilizer machine for granulating powdered organic fertilizer?

1. Compost windrow turner  (equipment price is 0.5-1.8 million yuan): It can accelerate the decomposing of organic fertilizer materials and complete the decomposing of materials quickly.

2. Multi-element organic fertilizer formula batching machine (equipment price is between 11,000 and 18,000 yuan): Adjust the content of nitrogen, phosphorus, potassium, humus, and organic matter in powdered organic fertilizer according to different crop needs.

3. Recipe mixer (equipment price is between 21,000 and 38,000 yuan): fully mix and stir the formulated formula elements evenly.

4. Organic fertilizer granulator: The fertilizer elements that have been formulated are used to make the powder noodles agglomerate into particles under mechanical action by using centrifugal granules.

5. Dryer (equipment price is between 28,800 and 180,000 yuan): Dry the manufactured pellets for easy storage in inventory.

6. Cooler (equipment price is about 3.5 yuan): Quickly cool down the dried fertilizer particles, which is convenient for bagging.

7. Screening machine (equipment price is about 0.5-20 thousand yuan): the fertilizer particles are classified in size, and the fertilizer particles are bagged in batches according to the different particle sizes.

8. Fertilizer particle coating machine (equipment price is about 20,000 yuan): A layer of non-caking agent is coated on the surface of the finished particles to prevent the fertilizer particles from sticking.

9. Finished pellet packaging machine (equipment price is about 24,000-65 million yuan): The manufactured fertilizer pellets are bagged into the seam according to the set weight of the packaging bag.

In the fertilizer production process, different materials can choose different organic fertilizer machine, and the price of different organic fertilizer machine is also different. The cost of the organic fertilizer machine depends on the organic fertilizer machine of your actual needs.

Equipment characteristics and operating process of roller granulator

fertilizer granulator Apr 23, 2023

The roller granulator is a dry granulation process that uses pressure to agglomerate solid materials. This is achieved by kneading the material through two opposite rotating roller shafts, which are driven by a bias sleeve or hydraulic system. When solid materials are kneaded, the air between the powder particles is first removed to rearrange the particles, in order to eliminate the gaps between the materials.

The roller squeezing granulator kneads the material through two opposite rotating rollers. When solid materials are subjected to external forces from the squeezing granulator, the gas between the powders is first cleaned and recombined, which can clear the empty space between the materials. When the material is squeezed and kneaded by a granulator, the particles will deform or move, generating a strong van der Waals gravitational recombination. In the final stage of the kneading and granulation process, the kinetic energy composed of working pressure to provide kinetic energy to the system forms a hot spot at the point contact between positive ions, but the material melts. After the temperature decreases and the material cools, it forms a fixed and non deformable particle.

The roller granulator is a granulation equipment that is produced using a non drying room temperature process. It is formed in one go and has a production capacity of 1-1.5 tons/hour and 1.5-3 tons/hour. This equipment has low investment, fast effectiveness, and good economic benefits. The complete equipment layout is compact, scientific and reasonable, and technologically advanced. Energy saving and consumption reduction, no discharge of three wastes, stable operation, reliable operation, and convenient repair. Wide adaptability of raw materials, suitable for granulation of various raw materials such as compound fertilizers, pharmaceuticals, chemicals, feed, etc., with high product granulation rate. It can produce various concentrations and types of compound fertilizers (including organic fertilizers, inorganic fertilizers, biological fertilizers, magnetized fertilizers, etc.). Especially for the granulation of rare earth, potassium fertilizer, and ammonium bicarbonate series compound fertilizers, it fills the domestic gap and ranks at the leading level in China.

The roller granulator is a key equipment for compound fertilizer granulation, with advanced technology, reasonable planning, compact structure, novel and practical, low energy consumption, and matching with corresponding equipment to form a small production line, which can form a certain capacity of continuous and mechanized production. The selection of eugenic formula eliminates the need for dryness and is produced at room temperature. The product is rolled and formed in one go, ensuring that the quality of the product meets the technical requirements of compound fertilizers. It is a specialized compound fertilizer with high, medium, and low concentrations used for producing various crops and an updated product for energy conservation and consumption reduction in the current compound fertilizer industry.

Fertilizer, white carbon black, inorganic salts, chloroisocyanurates, bleaching powder, pesticides, oxides, and industrial recovered dust materials, such as cast iron factory dust, lead, zinc, aluminum dust, converter dust, filter dust, grinding dust, etc The material is forcibly compressed and formed by mechanical pressure without adding any wetting agent, ensuring the purity of the product. The process flow is simple, with low energy consumption and high output. Dry powder is directly granulated without the need for subsequent drying processes, which is more conducive to the connection and transformation of existing production processes. The particle strength is high, and the increase in bulk density is more significant than other granulation methods. Especially suitable for occasions where product bulk density is added. The operation is flexible and adaptable to a wide range of scales. The kneading force can be adjusted through hydraulic pressure.

Organic fertilizer granulators are often used in organic fertilizer production lines to manufacture fertilizers

fertilizer granulator Apr 23, 2023

The common organic fertilizer granulator in organic fertilizer equipment-disc granulator

The disc granulator (also known as the spherical disc) is a volumetric metering feeding device, which can uniformly and continuously feed the material to the next process, and can withstand a large warehouse pressure. As a fine-grained material feeding equipment, it is suitable for conveying various non-sticky materials in powder, material or small pieces, such as coal powder, cement, clinker, limestone, shale, coal gangue, clay, etc. Or small pieces of material.

The angle of the granulating disc of the disc granulator adopts an integral arc structure, and the granulation rate can reach more than 93%. The pelletizing tray is equipped with three discharge ports, which is convenient for intermittent production operations, greatly reduces labor intensity, and improves labor efficiency. The reducer and motor are driven by flexible belts, which can start smoothly, reduce the impact of cushioning, and increase the service life of the equipment. This surface has the advantages of uniform granulation, high granulation rate, stable operation, sturdy and durable equipment, and long service life. It is an ideal equipment for users to choose.

The price of the disc granulator required for the production line of one ton of organic fertilizer per hour is between 4000-7000 (the specific quotation depends on the specific situation of each manufacturer, and the price is for reference only)

The common organic fertilizer granulator in organic fertilizer equipment-stirring tooth granulator

Stirring tooth granulator. It is widely used in the granulation of organic fertilizer. Due to the high granulation rate, stable operation, sturdy and durable equipment, and long service life, it is chosen as the ideal product by the majority of users. The shell of the granulator is made of thick seamless steel pipe, which is durable and never deformed. Coupled with a stable base design, it runs more smoothly.

The stirring tooth granulator produces bacteria at room temperature and has a reasonable structure design. It can produce spherical type granular products. The produced granules have low water content, easy drying, high forming rate, good granule strength, and beautiful appearance, which are ideal today. Bio-organic fertilizer, organic-inorganic fertilizer, organic fertilizer and inorganic compound fertilizer granulation equipment.

[The scope of adaptation of this mechanism]

Peat, sludge, chicken manure, livestock manure, lignite, sugar factory filter mud, paper sludge, wine, straw, bean dregs, peat and other organic waste can be directly pelletized after fermentation treatment, which completely solves the problem of Drum) Fermentation, which is a key technical problem that is difficult to solve by traditional granulation technology, is used to granulate the raw material of bio-organic fertilizer.

The price of the tooth-stirring granulator required for a one-ton-hour organic fertilizer production line is between 40,000 and 60,000 (the specific quotation depends on the specific conditions of each manufacturer, and the price is for reference only)

Regular maintenance is required for the roller extrusion granulator to reduce roller skin wear

fertilizer granulator Apr 23, 2023

The roller is also the most easily worn accessory in the granulation operation of the roller granulator. As the main part of material granulation, the roller skin is gradually worn and produces uneven particles. How to reduce the wear of the roller granulator is the most important thing.

Severe wear on the roller surface can affect the production efficiency of the roller granulator and the particle size of the finished product. In severe cases, it is necessary to stop the machine and replace the roller surface with a new one. How to reduce material wear on the roller surface through multiple efforts during equipment use? The main reasons for severe wear of the roller skin of the roller granulator are as follows:

1. Uneven feeding can easily cause uneven wear of the roller skin.

2. It is directly related to the material of the roller skin itself. The roller skin with poor material has poor wear resistance, corrosion resistance, and short service life.

3. The surface shape, specifications, dimensions, and operating conditions of the roller can have an impact on the machine.

4. Affected by the hardness, size, and shape of the processed material. Materials that are too hard, too large, or too irregular can easily cause uneven wear of the roller skin.

The reason for the wear of the roller skin of the roller granulator is that during the physical granulation of the roller skin, the roller surface will gradually wear out. Therefore, it is necessary to ensure that the material is evenly fed into the granulator along the length of the roller. If the feeding is uneven, circular grooves will appear on the roller surface, affecting the normal operation of the granulator, and the product particle size is uneven. When feeding, the feeder not only needs to feed evenly and continuously, but its length should also be consistent with the length of the roller.

Long term operation of the equipment inevitably results in wear on the roller skin of the roller granulator, which requires us to regularly shut down for maintenance. If we can repair it in advance when the wear reaches a certain level, can we avoid the need to replace the new roller surface in the future?

When the roller granulator is granulating materials, the roller surface will gradually wear out, ensuring that the materials are evenly fed into the granulator along the length of the roller. If the feeding is uneven, circular grooves will appear on the roller surface, affecting the normal operation of the granulator, and the product particle size is uneven. When feeding, the feeder not only needs to feed evenly and continuously, but its length should also be consistent with the length of the roller.

The wear of the roller surface can also increase the discharge port, so it is necessary to adjust the movable roller. When adjusting, it is necessary to keep the two rollers parallel to each other to prevent tilting. A pair of roller granulator with movable rollers installed on the rocker arm or hydraulic compensation device, which automatically ensures that the axes of the two rollers are parallel when the movable rollers move.

There is a grinding wheel installed on the rack. When there are pits or grooves on the roller surface, the roller surface can be ground and repaired on the machine without removing it, or directly repaired on the roller surface. This requires the installation of a welding device on the granulator. Some roller granulators are equipped with an automatic axial reciprocating movement device for the rollers, which ensures uniform wear and tear on the roller surface.

Selection of Granulator for Processing Fertilizer in Organic Fertilizer Production Line

fertilizer granulator Apr 18, 2023

The working principle of the organic fertilizer equipment is to mix the waste (livestock manure, kitchen waste, domestic sludge, etc.), biomass (straw and sawdust, etc.) and returned materials in a certain proportion evenly, and through high-temperature fermentation and decomposition, adjust the moisture, oxygen content and temperature changes of the raw materials, so that the materials can be fully aerobic fermented and decomposed, so as to meet the standards for the production of organic fertilizer raw materials. During the high-temperature composting stage, a large number of pathogenic bacteria and parasites in the pile can die, and a deodorization system can be used to carry out biological odor treatment on the discharged gas, achieving the goal of harmless treatment and better utilizing the value of fecal resources.

What equipment is required for making organic fertilizers? What are the steps and production line processes for making organic fertilizers?

1. Stacking on the ground, using crawler type tipping machines, or feeding materials in fermentation tanks, using slot type tipping machines

2. Evenly sprinkle the bacterial agent, ferment in a pile to achieve heating, odor removal, maturation, and killing of miscellaneous bacteria and grass seeds

3. Fermentation takes 15-20 days, and the number of times the pile is flipped varies depending on the temperature in different regions

4. Completely fermented and matured, discharged from the tank (ground type, directly stacked with a forklift)

5. Use a screening machine for coarse and fine screening (the screened powdered fertilizer can be sold directly)

6. Crush the selected large blocks with a grinder and return them to the screening machine

7. Mix the required trace elements with a pre mixer

8. Granulation using an organic fertilizer granulator

9. Feed into dryer and cooler

10. Automatic packaging machine packaging and sales

The roller extrusion granulator is an energy-saving product in our factory’s granulation field, which has the characteristics of reasonable structure, high reliability, convenient use, and high production efficiency. This machine is equipped with a refueling system, greatly improving the service life of mechanical parts. Granulator rod, extrusion granulator roll material and process: Our company’s roller extrusion granulator roll skin is made of alloy steel, which is high-temperature forged, machined, and then milled into finished products through a drilling machine. The roll skin is then high-temperature quenched, making the granulator roll skin undergo a series of processing, with characteristics of wear resistance, corrosion resistance, and long service life.

Process flow of processing and granulation of chicken manure organic fertilizer production line

fertilizer granulator Apr 18, 2023

Agriculture has always been a top priority, and now the country is promoting green ecological agriculture. How can this goal be achieved? Firstly, it is necessary to eliminate the use of fertilizers. Reducing the amount of fertilizer used can effectively control the situation of soil damage, and then increase the use of organic fertilizers. Organic fertilizers made using chicken manure organic fertilizer equipment are safer and more reliable than homemade farmyard fertilizers. Moreover, chicken manure organic fertilizers can supplement soil organic matter, protect the soil from being hardened, and naturally improve the quality of crops grown with more soil nutrients, This has driven the development of the market. The production process of chicken manure organic fertilizer is divided into early fermentation stage and mid to late granulation stage. The fermentation stage only requires a fermentation tipping machine or fermentation stacking machine, and there are many machines and equipment used in the granulation stage. Generally, it is necessary to purchase a complete set of equipment for granulation production.

Processing Technology of Chicken Manure Organic Fertilizer Granulation Production Line

1. Organic fertilizer deposition and fermentation machine equipment – tank type tipping machine. Choose a new design scheme with one machine and multiple tanks to complete the feeding and discharging of the circulation system, and the fermentation of the circulation system.

2. New dry and wet material crushers – vertical crushers and vertical crushers.

3. Automatic multi bin batching machine – designed according to the customer’s type of raw materials, including 2 bins, 3 bins, 4 bins, 5 bins, etc.

4. Mixing mixer – includes forced mixer, horizontal mixer, two shaft strong mixer, manual mixer, etc.

5. Organic fertilizer specialized granulator – including disc granulator, roller extrusion granulator, round throwing machine, cylindrical sieve granulator, coating machine, etc. Select a suitable granulator based on the characteristics of the raw materials.

6. Tubular dryer – also known as manual dryer, because the temperature of organic fertilizer during air drying cannot exceed 80 ° C, the dryer uses warm air drying method.

7. Cooler – Similar in appearance design to a dryer, but with different materials and characteristics.

8. Screening equipment – includes manual and vibrating types. The screening equipment is divided into three stages, two stages, etc.

9. Particle coating machine – The appearance design of the server is similar to that of a drying machine and a cooling machine, but the internal structure is actually very far apart.

10. Fully automatic metrological verification and packaging machine – including spiral and direct current, single head and dual engine, made of stainless steel plate and carbon steel.

Organic fertilizer granulator produces different fertilizers based on the moisture content of the raw materials

fertilizer granulator Apr 14, 2023

Organic fertilizer granulator machine require a certain viscosity during the organic fertilizer production line. Some raw materials are loose after fermentation and it is not easy to granulate. Therefore, it is necessary to add some water or a binder to increase the viscosity of the materials. The disc granulator and turn-granulator of organic fertilizer equipment use granulation method to granulate. During the granulation process, water or binder is added to ensure the material can be granulated smoothly. The new organic fertilizer granulator machine adopts wet granulation, and the materials after fermentation can be granulated directly without the need of other processes. The double-roller extrusion granulator is produced by using non-boring room temperature process, which is suitable for granulation of materials with low viscosity or low water content.

If the moisture content of the material is too high, you can add some dry materials in an appropriate amount to neutralize the moisture content. If the water content is too low, you can add water in an appropriate amount to facilitate granulation.

The new organic fertilizer granulator machine is a kind of organic fertilizer granulation equipment that continues to be updated with the development of agriculture, improved technology, and diverse needs. The new organic fertilizer wet granulator can maximize the choice of materials. All kinds of organic matter after fermentation can be granulated by the new organic fertilizer granulator, which breaks the restrictions and obstacles of traditional processes. Moreover, it does not need to stop the processing, crushing and boring of raw materials before granulation, and can directly realize the processing of ingredients And direct granulation, not only saves a small amount of power input, effectively reduces costs, but also maximizes the efficiency of the task, facilitates speed, and achieves satisfactory results. The new organic fertilizer granulator also achieves 100% organic content, and realizes the exclusive manufacture of pure organic fertilizer.

At the same time, the new organic fertilizer granulator produced by Zhengzhou Huaqiang heavy industry has the characteristics of various models, various technologies and various parameters. Welcome to consult.

How to Process Granular Fertilizer with Biogas Residue Organic Fertilizer Granulator

fertilizer granulator Apr 14, 2023

Household biogas is a rural energy eco-agriculture construction project, and the waste generated can also be recycled and reused by using biogas residue organic fertilizer granulator machine to produce organic fertilizer. In this way, using renewable energy as a starting point, it changed the backward production and lifestyle in the past, reached the goal of increasing agricultural income and protecting the ecological environment, and achieved the goal of sustainable development.

Generally speaking, household biogas is a kind of organic matter produced by human and livestock manure, straw, sewage and other organic substances placed in a closed biogas tank under a certain temperature, moisture, PH, and anaerobic conditions. Combustible gas for production and living of farmers. The biogas slurry and biogas residues after biogas fermentation provide high-quality and efficient organic fertilizers for crops, and provide nutritious food sources for pigs, livestock, and poultry. In this way, a benign development chain of farmers ‘life-biogas fermentation-eco-agriculture is formed, the rural energy structure is improved, the production and development of planting and breeding industries are promoted, and the purposes of agricultural efficiency and farmers’ income are achieved.

The biogas residue organic fertilizer granulator is the same as the granulator used for other raw materials, and the machine is selected according to the type of organic fertilizer required. In the early stage, you can use the biogas slurry biogas residue solid-liquid separator to remove excess water, and then use a compost turning machine to ferment. For general biogas residue organic fertilizer production line, we recommend the use of a relatively simple structure of tooth-granulation granulators, and for organic-inorganic compound fertilizers, special new-type compound fertilizer granulators can be used. Crops, vegetables, fruits, etc., which have been treated with biogas residue organic fertilizer as the bottom fertilizer, have no pollution, no pollution, good quality, and are good green food. After the biogas residue is piled and fermented, it should be used as a base fertilizer for deep application. When applied to the paddy field, it is best to apply it when plowing and mix it with soil. When applied to dry land, it is best to apply it concentratedly, and then cover it with a thick layer of soil. For example, fertilize before the cultivated land, and the fertilizer enters the soil after the cultivated land.

Double roller granulator process for compound fertilizer production line

fertilizer granulator Apr 14, 2023

There are a variety of processes for the NPK fertilizer production line, such as the blending method, extrusion method, and amino acid method, which can produce compound fertilizers, and they have different characteristics. Take extrusion granulation equipment as an example to describe the characteristics of its production process.

When extrusion granulation equipment is used for production, generally the material is first extruded into a sheet of a specified thickness or pressed into pieces, and then crushed into granules. Sometimes the material is first pressed into strips or columns, and then crushed into granules.

The test proves that the selection of suitable raw materials and their proportions during production is an important factor in the production of high-quality extruded fertilizers. Some raw materials can be mixed and extruded at one time according to their respective characteristics.

There are still some materials that do not have such extrusion properties. This requires us to carry out an extrusion test before production, so that the relevant procedures and methods for processing materials can be obtained based on the test data.

The investment of extrusion granulation equipment is lower than other equipment, because the production process is shorter and less equipment is used. It does not require heating or humidification during production, which saves energy and investment. There is no waste gas or wastewater generated during production, which is safe and pollution-free. Because of its simple process, it is particularly simple and convenient to operate, which can better achieve production automatic control to improve production efficiency.

However, the extrusion granulation equipment also has a feature that it cannot complete large-volume production and its granule shape is not as good as that of compound fertilizer equipment such as drums and discs, and it is easy to generate dust during transportation.

Increasing the processing links in the production process can be avoided), these problems are all left to our Huaqiang compound fertilizer machine manufacturers, just to ensure that we will provide you with reasonable and advanced compound fertilizer equipment.

Process flow and equipment configuration of chicken manure organic fertilizer production line

fertilizer granulator Apr 14, 2023

The fermented feces of livestock and poultry in rural areas, such as chicken manure and pig manure, have a significant impact on crop growth, effectively reducing pests and insect eggs, and improving soil compaction. They are widely used as organic fertilizers. Not only chicken manure, but also various types of livestock and poultry, including human manure, contain a large amount of bacteria, insect eggs, and parasites. Uncooked manure cannot be directly applied to crops. Using the chicken manure organic fertilizer production line to ferment and produce organic fertilizer, making chicken manure more valuable and enhancing the interests of merchants.

The production process of chicken manure organic fertilizer processing equipment:

1. Raw material fermentation, using a fermentation tipping machine to flip and toss the raw materials during the fermentation process irregularly.

2. Use a forklift to shovel the fermented raw materials into the silo, where they are transported by a belt conveyor to a semi wet material crusher for crushing.

3. The crushed material is transported to the organic fertilizer horizontal mixer through a belt conveyor, and the auxiliary materials are fed into the horizontal mixer through another belt conveyor. The raw materials and auxiliary materials are uniformly fused and then transported to the granulator through a belt conveyor.

4. The organic fertilizer granulator converts the raw materials into granules and then sends them to a drum dryer through a belt conveyor. After drying, the materials are sent to a cooling machine through a belt conveyor for cooling.

5. The cooled particles are fed into the screening equipment through a belt conveyor, which has three discharge ports: small particles, qualified particles, and large particles. Small particles are returned to the granulation process through a belt conveyor, while large particles are fed into the crushing process through a belt conveyor. Qualified particles are fed into the organic fertilizer automatic packaging machine through a belt conveyor and packaged into bags.

The low configuration of animal manure organic fertilizer equipment only requires a grinder, mixer, granulator, screening machine, and packaging machine to complete production. This is a basic configuration, and equipment can be added according to the actual needs of customers. Therefore, the prices of the entire set of organic fertilizer processing equipment range from tens of thousands to hundreds of thousands. Users are considering making granular organic fertilizers and powdered organic fertilizers, and can choose appropriate equipment configurations based on their own investment situation.