Process flow of processing and granulation of chicken manure organic fertilizer production line

fertilizer granulator Apr 18, 2023

Agriculture has always been a top priority, and now the country is promoting green ecological agriculture. How can this goal be achieved? Firstly, it is necessary to eliminate the use of fertilizers. Reducing the amount of fertilizer used can effectively control the situation of soil damage, and then increase the use of organic fertilizers. Organic fertilizers made using chicken manure organic fertilizer equipment are safer and more reliable than homemade farmyard fertilizers. Moreover, chicken manure organic fertilizers can supplement soil organic matter, protect the soil from being hardened, and naturally improve the quality of crops grown with more soil nutrients, This has driven the development of the market. The production process of chicken manure organic fertilizer is divided into early fermentation stage and mid to late granulation stage. The fermentation stage only requires a fermentation tipping machine or fermentation stacking machine, and there are many machines and equipment used in the granulation stage. Generally, it is necessary to purchase a complete set of equipment for granulation production.

Processing Technology of Chicken Manure Organic Fertilizer Granulation Production Line

1. Organic fertilizer deposition and fermentation machine equipment – tank type tipping machine. Choose a new design scheme with one machine and multiple tanks to complete the feeding and discharging of the circulation system, and the fermentation of the circulation system.

2. New dry and wet material crushers – vertical crushers and vertical crushers.

3. Automatic multi bin batching machine – designed according to the customer’s type of raw materials, including 2 bins, 3 bins, 4 bins, 5 bins, etc.

4. Mixing mixer – includes forced mixer, horizontal mixer, two shaft strong mixer, manual mixer, etc.

5. Organic fertilizer specialized granulator – including disc granulator, roller extrusion granulator, round throwing machine, cylindrical sieve granulator, coating machine, etc. Select a suitable granulator based on the characteristics of the raw materials.

6. Tubular dryer – also known as manual dryer, because the temperature of organic fertilizer during air drying cannot exceed 80 ° C, the dryer uses warm air drying method.

7. Cooler – Similar in appearance design to a dryer, but with different materials and characteristics.

8. Screening equipment – includes manual and vibrating types. The screening equipment is divided into three stages, two stages, etc.

9. Particle coating machine – The appearance design of the server is similar to that of a drying machine and a cooling machine, but the internal structure is actually very far apart.

10. Fully automatic metrological verification and packaging machine – including spiral and direct current, single head and dual engine, made of stainless steel plate and carbon steel.

Organic fertilizer granulator produces different fertilizers based on the moisture content of the raw materials

fertilizer granulator Apr 14, 2023

Organic fertilizer granulator machine require a certain viscosity during the organic fertilizer production line. Some raw materials are loose after fermentation and it is not easy to granulate. Therefore, it is necessary to add some water or a binder to increase the viscosity of the materials. The disc granulator and turn-granulator of organic fertilizer equipment use granulation method to granulate. During the granulation process, water or binder is added to ensure the material can be granulated smoothly. The new organic fertilizer granulator machine adopts wet granulation, and the materials after fermentation can be granulated directly without the need of other processes. The double-roller extrusion granulator is produced by using non-boring room temperature process, which is suitable for granulation of materials with low viscosity or low water content.

If the moisture content of the material is too high, you can add some dry materials in an appropriate amount to neutralize the moisture content. If the water content is too low, you can add water in an appropriate amount to facilitate granulation.

The new organic fertilizer granulator machine is a kind of organic fertilizer granulation equipment that continues to be updated with the development of agriculture, improved technology, and diverse needs. The new organic fertilizer wet granulator can maximize the choice of materials. All kinds of organic matter after fermentation can be granulated by the new organic fertilizer granulator, which breaks the restrictions and obstacles of traditional processes. Moreover, it does not need to stop the processing, crushing and boring of raw materials before granulation, and can directly realize the processing of ingredients And direct granulation, not only saves a small amount of power input, effectively reduces costs, but also maximizes the efficiency of the task, facilitates speed, and achieves satisfactory results. The new organic fertilizer granulator also achieves 100% organic content, and realizes the exclusive manufacture of pure organic fertilizer.

At the same time, the new organic fertilizer granulator produced by Zhengzhou Huaqiang heavy industry has the characteristics of various models, various technologies and various parameters. Welcome to consult.

How to Process Granular Fertilizer with Biogas Residue Organic Fertilizer Granulator

fertilizer granulator Apr 14, 2023

Household biogas is a rural energy eco-agriculture construction project, and the waste generated can also be recycled and reused by using biogas residue organic fertilizer granulator machine to produce organic fertilizer. In this way, using renewable energy as a starting point, it changed the backward production and lifestyle in the past, reached the goal of increasing agricultural income and protecting the ecological environment, and achieved the goal of sustainable development.

Generally speaking, household biogas is a kind of organic matter produced by human and livestock manure, straw, sewage and other organic substances placed in a closed biogas tank under a certain temperature, moisture, PH, and anaerobic conditions. Combustible gas for production and living of farmers. The biogas slurry and biogas residues after biogas fermentation provide high-quality and efficient organic fertilizers for crops, and provide nutritious food sources for pigs, livestock, and poultry. In this way, a benign development chain of farmers ‘life-biogas fermentation-eco-agriculture is formed, the rural energy structure is improved, the production and development of planting and breeding industries are promoted, and the purposes of agricultural efficiency and farmers’ income are achieved.

The biogas residue organic fertilizer granulator is the same as the granulator used for other raw materials, and the machine is selected according to the type of organic fertilizer required. In the early stage, you can use the biogas slurry biogas residue solid-liquid separator to remove excess water, and then use a compost turning machine to ferment. For general biogas residue organic fertilizer production line, we recommend the use of a relatively simple structure of tooth-granulation granulators, and for organic-inorganic compound fertilizers, special new-type compound fertilizer granulators can be used. Crops, vegetables, fruits, etc., which have been treated with biogas residue organic fertilizer as the bottom fertilizer, have no pollution, no pollution, good quality, and are good green food. After the biogas residue is piled and fermented, it should be used as a base fertilizer for deep application. When applied to the paddy field, it is best to apply it when plowing and mix it with soil. When applied to dry land, it is best to apply it concentratedly, and then cover it with a thick layer of soil. For example, fertilize before the cultivated land, and the fertilizer enters the soil after the cultivated land.

Double roller granulator process for compound fertilizer production line

fertilizer granulator Apr 14, 2023

There are a variety of processes for the NPK fertilizer production line, such as the blending method, extrusion method, and amino acid method, which can produce compound fertilizers, and they have different characteristics. Take extrusion granulation equipment as an example to describe the characteristics of its production process.

When extrusion granulation equipment is used for production, generally the material is first extruded into a sheet of a specified thickness or pressed into pieces, and then crushed into granules. Sometimes the material is first pressed into strips or columns, and then crushed into granules.

The test proves that the selection of suitable raw materials and their proportions during production is an important factor in the production of high-quality extruded fertilizers. Some raw materials can be mixed and extruded at one time according to their respective characteristics.

There are still some materials that do not have such extrusion properties. This requires us to carry out an extrusion test before production, so that the relevant procedures and methods for processing materials can be obtained based on the test data.

The investment of extrusion granulation equipment is lower than other equipment, because the production process is shorter and less equipment is used. It does not require heating or humidification during production, which saves energy and investment. There is no waste gas or wastewater generated during production, which is safe and pollution-free. Because of its simple process, it is particularly simple and convenient to operate, which can better achieve production automatic control to improve production efficiency.

However, the extrusion granulation equipment also has a feature that it cannot complete large-volume production and its granule shape is not as good as that of compound fertilizer equipment such as drums and discs, and it is easy to generate dust during transportation.

Increasing the processing links in the production process can be avoided), these problems are all left to our Huaqiang compound fertilizer machine manufacturers, just to ensure that we will provide you with reasonable and advanced compound fertilizer equipment.

Process flow and equipment configuration of chicken manure organic fertilizer production line

fertilizer granulator Apr 14, 2023

The fermented feces of livestock and poultry in rural areas, such as chicken manure and pig manure, have a significant impact on crop growth, effectively reducing pests and insect eggs, and improving soil compaction. They are widely used as organic fertilizers. Not only chicken manure, but also various types of livestock and poultry, including human manure, contain a large amount of bacteria, insect eggs, and parasites. Uncooked manure cannot be directly applied to crops. Using the chicken manure organic fertilizer production line to ferment and produce organic fertilizer, making chicken manure more valuable and enhancing the interests of merchants.

The production process of chicken manure organic fertilizer processing equipment:

1. Raw material fermentation, using a fermentation tipping machine to flip and toss the raw materials during the fermentation process irregularly.

2. Use a forklift to shovel the fermented raw materials into the silo, where they are transported by a belt conveyor to a semi wet material crusher for crushing.

3. The crushed material is transported to the organic fertilizer horizontal mixer through a belt conveyor, and the auxiliary materials are fed into the horizontal mixer through another belt conveyor. The raw materials and auxiliary materials are uniformly fused and then transported to the granulator through a belt conveyor.

4. The organic fertilizer granulator converts the raw materials into granules and then sends them to a drum dryer through a belt conveyor. After drying, the materials are sent to a cooling machine through a belt conveyor for cooling.

5. The cooled particles are fed into the screening equipment through a belt conveyor, which has three discharge ports: small particles, qualified particles, and large particles. Small particles are returned to the granulation process through a belt conveyor, while large particles are fed into the crushing process through a belt conveyor. Qualified particles are fed into the organic fertilizer automatic packaging machine through a belt conveyor and packaged into bags.

The low configuration of animal manure organic fertilizer equipment only requires a grinder, mixer, granulator, screening machine, and packaging machine to complete production. This is a basic configuration, and equipment can be added according to the actual needs of customers. Therefore, the prices of the entire set of organic fertilizer processing equipment range from tens of thousands to hundreds of thousands. Users are considering making granular organic fertilizers and powdered organic fertilizers, and can choose appropriate equipment configurations based on their own investment situation.

Using a disc granulator to produce fertilizer to solve the pollution of poultry and livestock manure

fertilizer granulator Apr 11, 2023

For the topic of the recycling development of livestock and poultry manure, organic fertilizer equipment can be said to be the best equipment available now, because organic fertilizer equipment can effectively treat livestock and poultry manure into organic fertilizer in the current market, achieving the goal of recycling and not wasting resources. Moreover, we all know that livestock and poultry manure causes significant environmental and air pollution, So the organic fertilizer equipment that can handle livestock and poultry manure has been widely recognized by people. The country is also vigorously promoting the use of organic fertilizers, and organic fertilizer equipment can precisely turn livestock and poultry manure into organic fertilizer, which also proves that the future market prospects for organic fertilizer equipment are very broad.

Organic fertilizer disc granulator: also known as ball disc, the angle of the granulation disc adopts a circular arc structure, and the ball forming rate can reach over 93%. The granulation plate is equipped with three discharge ports, which facilitate intermittent production operations, greatly reducing labor intensity and improving labor efficiency. This machine has the advantages of uniform granulation, high balling rate, stable operation, sturdy and durable equipment, and long service life, and is highly praised by users.

Organic fertilizer equipment is used to granulate various organic matter after fermentation, breaking through the conventional organic matter granulation process. Before granulation, the raw materials do not need to be dried or crushed, and spherical particles can be processed directly with ingredients, which can save a lot of energy. Traditional methods of fertilizing with nutrients such as manure and garbage not only cause certain harm to the environment, but also fail to fully utilize their effects. With the increasing use of organic fertilizers, compound fertilizers, microbial fertilizers, and fertilizers, more and more people are aware of the benefits of organic fertilizers on the soil. Organic fertilizers have gradually gained recognition from more people, and organic fertilizer equipment has gradually entered people’s daily life and production, Let more people know that organic fertilizer equipment is used for professional production of organic fertilizers.

We have always followed the path of sustainable development in our development strategy, and organic fertilizer equipment is increasingly popular and recognized by farmers. We believe that we can fully consume green and pollution-free products soon.

Why we use the organic fertilizer?

fertilizer granulator Apr 11, 2023

In the international market,due to the long-term application of chemical fertilizer,the shortageg of organic fertilizer and the imbalance of various nutrients,the ecological environment of farmyard,the physical and chemical properties of soil and the microbial area of soil have been damaged to varying degress,which to a certain extent affects the yield and safety of agricultural  products.Due to the limited and land and higher health awareness in Europe and America,the problem has been recognized earlier.It is suggested to use organic fertilizer to develop organic agriculture.The importance of organic fertilizer has been gradually recognized.Organic fertilizer machine to be designed and used in the process of the organic fertilizer production to finish the production process.

The design and production of organic fertilizer production machine further improve the production efficiency of organic fertilizer.Organic fertilizer machine manufacturers designed a special organic fertilizer production line to be usd to produce organic fertilizer.There are different series of production equipment in the organic fertilizer production line.For example,the production of organic fertilizer fermentation compost turner machine,organic fertilizer mixer machine,organic fertilizer granulation machine and a series of products.Among them,the fertilizer granulator machine is the main equipment in the granulation process.Granulator is designed into different types and models.Meanwhile,different types of equipment are used in different fertilizer production lines.For example,the design of rotary drum granulator can be used to produce organic fertilizer,and this equipment can also be used in the fertilizer manufacturing process of npk,compound fertilizer.
The designing of the organic fertilizer machine not only improve the organic fertilizer producing efficient,it also at the same time improve the using of the organic fertilizer.

Organic fertilizer production line vigorously solves the problem of land pollution in aquaculture plants

fertilizer granulator Apr 11, 2023

In recent years, we have all understood that the country has made great efforts to control environmental protection, especially with strict requirements for agriculture and animal husbandry. Organic fertilizers need to be used to regulate and improve the soil in agriculture, so that it is rich in organic matter, so that the soil can not be damaged. For animal husbandry, it is necessary to strictly treat animal manure, Using organic fertilizer equipment to ferment and process animal manure into organic fertilizer for soil use is also a win-win solution that organic fertilizer equipment can achieve. Under this premise, it also solves the pollution problem caused by animal manure.

For the problem of soil pollution, the country is currently vigorously addressing it, and development needs to rely on agriculture. Agriculture is not booming, let alone moving forward. There are reasons why the country is vigorously promoting the use of organic fertilizers. Using organic fertilizer granulators to produce organic fertilizers can not only improve soil compaction, but also effectively increase soil organic matter. Only when the soil has a high organic matter content can it develop towards health, This also confirms the significant contribution of organic fertilizer equipment to agriculture.

Strong support and advocacy from the country. Because the use of organic fertilizers is effective and the processing and production process is a way to turn waste into treasure, it can alleviate the problems encountered in agricultural production such as soil compaction, salinization, and chemical residues. It has many advantages for the soil and also supports the country’s sustainable development strategy to a certain extent. Therefore, the country strongly supports the related industries of organic fertilizer production lines, At the same time, it is precisely due to the strong support of the country and the promotion of the use of organic fertilizers that the organic fertilizer production line has rapidly developed and become a highlight in the mechanical industry.

The main task of organic fertilizer equipment is to sterilize livestock and poultry manure and produce organic fertilizer. This not only solves the problem of livestock and poultry farmers dealing with poultry manure, but also promotes the development of ecological agriculture and circular economy. The organic fertilizer production line has the characteristic of using manure as organic fertilizer, which can also create economic benefits for enterprises and promote the development of human environmental protection engineering, making a huge contribution to this.

Function and production equipment of humic acid fertilizer

fertilizer granulator Apr 11, 2023

Humic acid fertilizer plays an important role in maintaining soil activity. In industry, manure, straw, mushroom residue, sawdust and other wastes are fermented by organic fertilizer production equipment, and then processed into organic fertilizer. Such organic fertilizer products are rich in humic acid.

1. Humic acid can improve nitrogen use efficiency

Nitrogen fertilizer is an indispensable fertilizer for plant growth, mainly urea and carbamine. When urea and ammonium bicarbonate are applied to the field, they will soon lose with the air and water flow. Only 30% of the nitrogen can be absorbed and utilized by crops. The aromatic core, hydroxyl group, carboxyl group and other acidic functional groups in humic acid can react with nitrogen to form stable new ion groups. These complexes remain in the soil for a long time, and gradually decompose and release nitrogen element, so that plants can slowly absorb it.

2. It has synergistic effect on phosphate fertilizer

When the available phosphorus fertilizer is applied into the soil, the phosphorus element will be fixed by the metal ions in the soil, so that the available phosphorus can be transformed into delayed phosphorus or ineffective phosphorus. The acid functional groups such as aromatic nucleus, hydroxyl group and carboxyl group in humic acid can react with phosphorus element to make it become soluble phosphorus, which increases the activity of phosphorus element and is easy to be absorbed by plants. According to statistics, the fertilizer efficiency of phosphate fertilizer can be increased by 5-10% after adding humic acid fertilizer.

3. It has synergistic effect on potassium fertilizer

The functional groups in humic acid can also absorb and store potassium ions, which can not only prevent the loss of potassium ions with water in sandy soil, but also prevent the fixation of potassium in cohesive soil, which can improve the utilization rate of potassium fertilizer by about 5%. In order to improve fertilizer efficiency, NPK fertilizer and humic acid organic matter will be processed by fertilizer granulator in organic fertilizer production process.

4. It has the effect of retaining water and fertilizer

Humic acid interacts with calcium ions in the soil to form a flocculent precipitated gel, which can cement the soil together, turning the soil particles into small reservoirs and fertilizer reservoirs that retain water and fertilizer, increase soil voids, and improve Improve soil water and fertilizer retention capacity.

The use of organic fertilizer equipment is the beginning of agricultural mechanization

fertilizer granulator Apr 11, 2023

With people’s attention to food health, organic products and organic agriculture are increasingly favored by consumers, and the development of organic fertilizer production lines is to meet this market demand. In the era when green agriculture, organic fertilizer equipment and organic fertilizer production line were popular, the state vigorously carried out green agriculture. The cultivation industry should first strengthen the understanding of the application of organic fertilizer. The organic fertilizer granulator should reduce the harm of traditional fertilizers and pesticides to fruits and vegetables as much as possible, and produce green organic food that reassured buyers.

Most of the raw materials for organic fertilizer are made from poultry manure, and there are many rural farms, so some poultry manure can be seen everywhere. However, in the past, we used to directly put these poultry manure into the fields, causing a waste of many resources. Since we started using organic fertilizer equipment, these resources can be truly utilized, The function of organic fertilizer equipment is to make full use of these wasted resources and manufacture them into recyclable resources. Therefore, the use of organic fertilizer equipment is the beginning of agricultural mechanization, and many nutrients in the feces of these animals are discharged from the body without passive absorption. Therefore, it is necessary to use these resources to produce resources beneficial to crops, For example, in the past, our farmers often planted garlic or leeks, which required a lot of nutrients for their growth. Therefore, the fertilizer we made using organic fertilizer equipment can be fully used in these vegetables, and the effect is very obvious. Previously, we conducted experiments where one piece of land used organic fertilizer materials, and another piece of land did not use organic fertilizer materials. After two months, the difference in their results exceeded one time, So it indicates that the raw materials used in the manufacturing of organic fertilizer equipment do have a very good promoting effect on plant growth.

The application effect of organic fertilizer produced by the organic fertilizer production line is good, which can improve problems such as soil compaction, salinization, and chemical residues. However, our excessive dependence on fertilizers in long-term agricultural production has caused varying degrees of harm to the soil. The specific manifestations of these hazards are mostly soil compaction and salinization, and such soil has become unsuitable for crop growth, and the fruits produced will also contain more or less chemical residues, People’s consumption can also cause certain harm to their own health. The application of organic fertilizer produced and processed by organic fertilizer production lines can alleviate and improve soil pollution. The improved soil can also have an impact on crop yield and quality when planting crops. Therefore, the application effect of organic fertilizer produced by organic fertilizer equipment is a major factor in the popularity of organic fertilizer production lines in the market.