Using a disc granulator to produce fertilizer to solve the pollution of poultry and livestock manure

fertilizer granulator Apr 11, 2023

For the topic of the recycling development of livestock and poultry manure, organic fertilizer equipment can be said to be the best equipment available now, because organic fertilizer equipment can effectively treat livestock and poultry manure into organic fertilizer in the current market, achieving the goal of recycling and not wasting resources. Moreover, we all know that livestock and poultry manure causes significant environmental and air pollution, So the organic fertilizer equipment that can handle livestock and poultry manure has been widely recognized by people. The country is also vigorously promoting the use of organic fertilizers, and organic fertilizer equipment can precisely turn livestock and poultry manure into organic fertilizer, which also proves that the future market prospects for organic fertilizer equipment are very broad.

Organic fertilizer disc granulator: also known as ball disc, the angle of the granulation disc adopts a circular arc structure, and the ball forming rate can reach over 93%. The granulation plate is equipped with three discharge ports, which facilitate intermittent production operations, greatly reducing labor intensity and improving labor efficiency. This machine has the advantages of uniform granulation, high balling rate, stable operation, sturdy and durable equipment, and long service life, and is highly praised by users.

Organic fertilizer equipment is used to granulate various organic matter after fermentation, breaking through the conventional organic matter granulation process. Before granulation, the raw materials do not need to be dried or crushed, and spherical particles can be processed directly with ingredients, which can save a lot of energy. Traditional methods of fertilizing with nutrients such as manure and garbage not only cause certain harm to the environment, but also fail to fully utilize their effects. With the increasing use of organic fertilizers, compound fertilizers, microbial fertilizers, and fertilizers, more and more people are aware of the benefits of organic fertilizers on the soil. Organic fertilizers have gradually gained recognition from more people, and organic fertilizer equipment has gradually entered people’s daily life and production, Let more people know that organic fertilizer equipment is used for professional production of organic fertilizers.

We have always followed the path of sustainable development in our development strategy, and organic fertilizer equipment is increasingly popular and recognized by farmers. We believe that we can fully consume green and pollution-free products soon.

Why we use the organic fertilizer?

fertilizer granulator Apr 11, 2023

In the international market,due to the long-term application of chemical fertilizer,the shortageg of organic fertilizer and the imbalance of various nutrients,the ecological environment of farmyard,the physical and chemical properties of soil and the microbial area of soil have been damaged to varying degress,which to a certain extent affects the yield and safety of agricultural  products.Due to the limited and land and higher health awareness in Europe and America,the problem has been recognized earlier.It is suggested to use organic fertilizer to develop organic agriculture.The importance of organic fertilizer has been gradually recognized.Organic fertilizer machine to be designed and used in the process of the organic fertilizer production to finish the production process.

The design and production of organic fertilizer production machine further improve the production efficiency of organic fertilizer.Organic fertilizer machine manufacturers designed a special organic fertilizer production line to be usd to produce organic fertilizer.There are different series of production equipment in the organic fertilizer production line.For example,the production of organic fertilizer fermentation compost turner machine,organic fertilizer mixer machine,organic fertilizer granulation machine and a series of products.Among them,the fertilizer granulator machine is the main equipment in the granulation process.Granulator is designed into different types and models.Meanwhile,different types of equipment are used in different fertilizer production lines.For example,the design of rotary drum granulator can be used to produce organic fertilizer,and this equipment can also be used in the fertilizer manufacturing process of npk,compound fertilizer.
The designing of the organic fertilizer machine not only improve the organic fertilizer producing efficient,it also at the same time improve the using of the organic fertilizer.

Organic fertilizer production line vigorously solves the problem of land pollution in aquaculture plants

fertilizer granulator Apr 11, 2023

In recent years, we have all understood that the country has made great efforts to control environmental protection, especially with strict requirements for agriculture and animal husbandry. Organic fertilizers need to be used to regulate and improve the soil in agriculture, so that it is rich in organic matter, so that the soil can not be damaged. For animal husbandry, it is necessary to strictly treat animal manure, Using organic fertilizer equipment to ferment and process animal manure into organic fertilizer for soil use is also a win-win solution that organic fertilizer equipment can achieve. Under this premise, it also solves the pollution problem caused by animal manure.

For the problem of soil pollution, the country is currently vigorously addressing it, and development needs to rely on agriculture. Agriculture is not booming, let alone moving forward. There are reasons why the country is vigorously promoting the use of organic fertilizers. Using organic fertilizer granulators to produce organic fertilizers can not only improve soil compaction, but also effectively increase soil organic matter. Only when the soil has a high organic matter content can it develop towards health, This also confirms the significant contribution of organic fertilizer equipment to agriculture.

Strong support and advocacy from the country. Because the use of organic fertilizers is effective and the processing and production process is a way to turn waste into treasure, it can alleviate the problems encountered in agricultural production such as soil compaction, salinization, and chemical residues. It has many advantages for the soil and also supports the country’s sustainable development strategy to a certain extent. Therefore, the country strongly supports the related industries of organic fertilizer production lines, At the same time, it is precisely due to the strong support of the country and the promotion of the use of organic fertilizers that the organic fertilizer production line has rapidly developed and become a highlight in the mechanical industry.

The main task of organic fertilizer equipment is to sterilize livestock and poultry manure and produce organic fertilizer. This not only solves the problem of livestock and poultry farmers dealing with poultry manure, but also promotes the development of ecological agriculture and circular economy. The organic fertilizer production line has the characteristic of using manure as organic fertilizer, which can also create economic benefits for enterprises and promote the development of human environmental protection engineering, making a huge contribution to this.

Function and production equipment of humic acid fertilizer

fertilizer granulator Apr 11, 2023

Humic acid fertilizer plays an important role in maintaining soil activity. In industry, manure, straw, mushroom residue, sawdust and other wastes are fermented by organic fertilizer production equipment, and then processed into organic fertilizer. Such organic fertilizer products are rich in humic acid.

1. Humic acid can improve nitrogen use efficiency

Nitrogen fertilizer is an indispensable fertilizer for plant growth, mainly urea and carbamine. When urea and ammonium bicarbonate are applied to the field, they will soon lose with the air and water flow. Only 30% of the nitrogen can be absorbed and utilized by crops. The aromatic core, hydroxyl group, carboxyl group and other acidic functional groups in humic acid can react with nitrogen to form stable new ion groups. These complexes remain in the soil for a long time, and gradually decompose and release nitrogen element, so that plants can slowly absorb it.

2. It has synergistic effect on phosphate fertilizer

When the available phosphorus fertilizer is applied into the soil, the phosphorus element will be fixed by the metal ions in the soil, so that the available phosphorus can be transformed into delayed phosphorus or ineffective phosphorus. The acid functional groups such as aromatic nucleus, hydroxyl group and carboxyl group in humic acid can react with phosphorus element to make it become soluble phosphorus, which increases the activity of phosphorus element and is easy to be absorbed by plants. According to statistics, the fertilizer efficiency of phosphate fertilizer can be increased by 5-10% after adding humic acid fertilizer.

3. It has synergistic effect on potassium fertilizer

The functional groups in humic acid can also absorb and store potassium ions, which can not only prevent the loss of potassium ions with water in sandy soil, but also prevent the fixation of potassium in cohesive soil, which can improve the utilization rate of potassium fertilizer by about 5%. In order to improve fertilizer efficiency, NPK fertilizer and humic acid organic matter will be processed by fertilizer granulator in organic fertilizer production process.

4. It has the effect of retaining water and fertilizer

Humic acid interacts with calcium ions in the soil to form a flocculent precipitated gel, which can cement the soil together, turning the soil particles into small reservoirs and fertilizer reservoirs that retain water and fertilizer, increase soil voids, and improve Improve soil water and fertilizer retention capacity.

The use of organic fertilizer equipment is the beginning of agricultural mechanization

fertilizer granulator Apr 11, 2023

With people’s attention to food health, organic products and organic agriculture are increasingly favored by consumers, and the development of organic fertilizer production lines is to meet this market demand. In the era when green agriculture, organic fertilizer equipment and organic fertilizer production line were popular, the state vigorously carried out green agriculture. The cultivation industry should first strengthen the understanding of the application of organic fertilizer. The organic fertilizer granulator should reduce the harm of traditional fertilizers and pesticides to fruits and vegetables as much as possible, and produce green organic food that reassured buyers.

Most of the raw materials for organic fertilizer are made from poultry manure, and there are many rural farms, so some poultry manure can be seen everywhere. However, in the past, we used to directly put these poultry manure into the fields, causing a waste of many resources. Since we started using organic fertilizer equipment, these resources can be truly utilized, The function of organic fertilizer equipment is to make full use of these wasted resources and manufacture them into recyclable resources. Therefore, the use of organic fertilizer equipment is the beginning of agricultural mechanization, and many nutrients in the feces of these animals are discharged from the body without passive absorption. Therefore, it is necessary to use these resources to produce resources beneficial to crops, For example, in the past, our farmers often planted garlic or leeks, which required a lot of nutrients for their growth. Therefore, the fertilizer we made using organic fertilizer equipment can be fully used in these vegetables, and the effect is very obvious. Previously, we conducted experiments where one piece of land used organic fertilizer materials, and another piece of land did not use organic fertilizer materials. After two months, the difference in their results exceeded one time, So it indicates that the raw materials used in the manufacturing of organic fertilizer equipment do have a very good promoting effect on plant growth.

The application effect of organic fertilizer produced by the organic fertilizer production line is good, which can improve problems such as soil compaction, salinization, and chemical residues. However, our excessive dependence on fertilizers in long-term agricultural production has caused varying degrees of harm to the soil. The specific manifestations of these hazards are mostly soil compaction and salinization, and such soil has become unsuitable for crop growth, and the fruits produced will also contain more or less chemical residues, People’s consumption can also cause certain harm to their own health. The application of organic fertilizer produced and processed by organic fertilizer production lines can alleviate and improve soil pollution. The improved soil can also have an impact on crop yield and quality when planting crops. Therefore, the application effect of organic fertilizer produced by organic fertilizer equipment is a major factor in the popularity of organic fertilizer production lines in the market.

Working principle and advantages of organic fertilizer fermentation equipment

fertilizer granulator Apr 11, 2023

Organic fertilizer fermentation equipment is the first choice of organic fertilizer production enterprises, because it has great advantages in practicability and cost control, and is one of the better equipment combined with the operation mode of agriculture and animal husbandry. Here is a brief introduction to the working principle and advantages of this organic fertilizer production equipment.

1. Working principle of organic fertilizer fermentation equipment

The comprehensive treatment technology of solar aerobic fermentation is adopted in compost tipper. It is composed of solar fermentation chamber, electric follow-up device, overturning and throwing machine, shifting car and aeration system. It can make full and effective use of solar energy and ferment and decompose the sewage sludge, river sludge, livestock manure and organic matter after garbage separation under the action of microorganism. The compost is further processed by an organic fertilizer granulator.

Aerobic fermentation by solar energy is a very important link in organic fertilizer production. During this period, the treatment of organic solid waste must solve the problems of drying, fermentation, sterilization, deodorization, and finally obtain higher economic benefits with lower cost. Before fermentation, various raw materials to be fermented are mixed according to a certain proportion, so as to meet the fermentation conditions such as water, carbon and nitrogen ratio, and finally achieve the purpose of shortening the fermentation cycle and achieving the best fermentation effect.

2. Advantages of organic fertilizer fermentation equipment

Compared with other similar equipment, organic fertilizer fermentation equipment has great advantages. By comparison, it is found that the windrow turner is flexible, but covers a large area; the fermentation period of fermentation tank is short, but the cost is high, and it is not suitable for popular demand. At present, the more widely used is the trough type compost turner, and the high-grade ones are double screws compost turning machine and chain compost turner, etc. there are many types of products, which can be ordered according to their own needs.

How to choose a suitable organic fertilizer equipment manufacturer

fertilizer granulator Apr 11, 2023

There are many manufacturers of organic fertilizer production equipment, but the reputation and product quality of many enterprises in the industry are also uneven. A good organic fertilizer production equipment manufacturer not only depends on price, but also considers many factors. When purchasing equipment, we must identify merchants with good reputation and reputation. For organic fertilizer equipment in China, its sales have always been ahead of similar equipment, especially many organic fertilizer equipment manufacturers are occasionally launching new products to improve sales, in order to better meet the continuous needs of users. These efforts seem to be a relentless pursuit of organic fertilizer equipment, but in fact, they are also aimed at the growth of the enterprise. Agricultural development requires continuous updates of equipment, and the development of manufacturers cannot be solely focused on producing the same equipment. Learning from each other’s strengths and weaknesses to find more suitable models for users is what an excellent manufacturer needs.

Which organic fertilizer equipment manufacturer is the appropriate choice?

1. It is necessary to investigate several organic fertilizer equipment manufacturers and comprehensively understand their strength, scale, reputation, etc.

2. It is necessary to conduct on-site inspections of the production workshop of the enterprise to understand its product quality, processing equipment, production process flow, etc.

3. Can you visit the customer usage site of the enterprise, where the production site can best demonstrate the true operation of the equipment.

4. Strong organic fertilizer equipment manufacturers can customize exclusive equipment configurations for different customers according to their needs, and customers can choose suitable production equipment according to their own needs.

5. The manufacturer should provide customers with professional technical personnel to guide them in equipment installation and debugging, so that the equipment can operate normally, and provide corresponding training services.

Zhengzhou Huaqiang Heavy Industry Machinery Co., Ltd. has been engaged in the organic fertilizer equipment production industry for more than 20 years, specializing in the production of organic fertilizer production lines, organic fertilizer processing equipment, organic fertilizer production line equipment, organic fertilizer processing machines, organic fertilizer granulators, organic fertilizer granulators, pig manure granulators, pig manure granulators, pig manure processing equipment, pig manure organic fertilizer equipment, pig manure organic fertilizer processing equipment, and pig manure treatment equipment; Chicken manure organic fertilizer production line, chicken manure organic fertilizer processing equipment, chicken manure granulator, chicken manure dryer, chicken manure cooler, fertilizer granulator, fertilizer granulator, and fertilizer processing equipment.

Process flow of a complete set of pig manure organic fertilizer production line

fertilizer granulator Apr 6, 2023

The organic fertilizer production line is an equipment for mass production of bio organic fertilizers, which plays a very important role in the development of agriculture. The organic fertilizer equipment ferments crop waste and livestock waste, such as straw, corn cob, distiller’s grains, chicken manure, pig manure, and other manure containing organic substances, to produce organic fertilizer containing a large number of microbial strains. The microbial strains in the finished organic fertilizer can improve the soil structure, increase the content of organic matter in the soil, and use chemical fertilizers and compound fertilizers to greatly increase crop yield. After a certain process flow of fertilizer production line, high-quality organic fertilizer can be processed. Below is a complete set of production process flow of organic fertilizer production line:

1. The raw materials, auxiliary materials, and fermentation agents are pre mixed evenly through the equipment in proportion, with a moisture content of about 60. They are transported by conveyor belts and distributed to the fermentation tank through shuttle belt distribution machines.

2. In order to fully ferment the materials in the fermentation tank, a chain plate tipping machine is used to flip and shift the materials. At the same time, the aeration system is used to aerate the bottom of the tank, allowing the materials to undergo aerobic fermentation.

3. The fermentation of the material is basically completed in the fermentation tank for about 7 to 10 days. Under the flipping displacement of the flipping machine, the material is flipped to the discharge end, and then transported to the aging tank through the pool changing discharge machine, discharge belt conveyor, and shuttle type distribution machine for secondary fermentation during aging, so that the material matures thoroughly.

4. The decomposed materials are transported to the granulation workshop through conveyor belts, and are screened and processed by drum screening machines and vertical crushers to remove large blocks of materials;

5. The screened materials and other inorganic nutrients are transported proportionally to a dual shaft paddle mixer using a batching belt scale and mixed evenly. Uniformly mixed materials can be packaged as powder products, and can also be granulated by adjusting the moisture content to around 40.

6. Materials with a moisture content of about 40% are produced into columnar semi-finished products through a organic fertilizer granulator, which are then shaped into spherical granular semi-finished products by a shaping machine. They are transported by a conveyor belt to a tubular dryer for low-temperature drying, and then screened and cooled by a cooling screening machine to reduce the moisture content to between 15 and 30. Packaging can also be carried out after further coating treatment as needed;

7. The finished particles are transported to the packaging workshop through bucket elevators and finished product conveyor belts, and are packaged using automatic measuring packaging scales and manually stacked.

The organic fertilizer production line not only solves the environmental pollution caused by the storage of agricultural breeding wastes, but also improves the soil structure and increases crop yield. Recycling resources plays a crucial role in promoting sustainable development in agriculture.

Properly maintain the organic fertilizer granulator to prolong the service life of the equipment

fertilizer granulator Apr 6, 2023

Organic fertilizer granulator machine occupy an important position in the entire organic fertilizer production line. Organic fertilizer granulators are divided into drum granulators, flat die granulators, extrusion granulators, disc granulators, etc. Although the working principles are different, the daily maintenance methods are basically the same. We do a good job of organic fertilizer The purpose of the daily maintenance of the granulator is to reduce and avoid equipment damage and economic losses caused by organic fertilizer production operations. So how to maintain the organic fertilizer granulator in daily use?

Maintenance method of organic fertilizer granulator machine:
1. Keep the work site clean. After each test of the organic fertilizer equipment, the residual rubber sand inside and outside of the granulating leaves and the granulation pot should be completely removed. The rubber sand and the flying objects scattered or splashed on the organic fertilizer equipment should be cleaned. The exposed working surface of the machine is wiped clean, coated with anti-rust meat paint, and covered with a corresponding cover to prevent secondary intrusion of dust.

2. Organic fertilizer equipment has no external refueling holes. Gears and worm gears are lubricated with special grease for organic fertilizer equipment. The upper gear and the lower gear should be filled with butter three times every season, and the moving gear box cover and the transmission gear cover can be opened separately when refueling). Oil should be lubricated from the sliding surface between the supporting gear box and the sliding surface of the bracket. Worm gearboxes and bearings have been filled with transmission butter when they leave the factory, but the gearbox machine should be thoroughly cleaned after every one year of use and all protective lubricants replaced.

3. Always pay attention to the operation of organic fertilizer equipment. There should be no serious abnormal noises and no metal friction sounds. If any abnormality is found, stop using it immediately and inspect it. Use it only after troubleshooting. The reason cannot start the machine. If there is metal friction, check the gap between organic fertilizer equipment first.

4. often check the standard gap between organic fertilizer equipment.

5. When the organic fertilizer equipment is overhauled, the working gap should be re-determined each time, and adjustments should be made multiple times. It can only be used after meeting the standards.

6. If the organic fertilizer equipment cannot be operated by pressing the programmer, check the power supply voltage, whether the power plug socket, connection plug socket, etc. are normal, and check the internal faults of the controller.

Double roller granulator for producing organic fertilizers to solve fecal pollution

fertilizer granulator Apr 6, 2023

Green development has now become an important goal. The pollution in our country is very serious, especially in terms of ecology. In the case of numerous livestock farms, the pollution caused by livestock manure is very serious. It not only pollutes the environment and land seriously, but also pollutes groundwater. Therefore, the treatment of livestock manure pollution is very important, And organic fertilizer equipment is specialized in handling livestock and poultry manure, which can effectively solve the pollution of livestock and poultry manure and make it into organic fertilizer. Therefore, organic fertilizer equipment is now recognized by many people.

From the environmental protection situation in the past two years, the country has made great efforts to address environmental pollution, especially soil pollution. Currently, the country is vigorously promoting the use of organic fertilizers, which are generally produced using organic fertilizer production lines. Why use organic fertilizers? Due to the serious soil compaction situation, if left untreated, it will seriously affect the yield of grain, and the use of organic fertilizers is necessary to control soil compaction and make the soil fertile.

It is understood that the production of organic fertilizer mainly involves the organic transformation of livestock waste, food and drug residues, and industrial sludge, ultimately returning them to the field, ensuring that the environmental protection loop does not produce pollution. Expert introduction, Crop straw and other plant residues, livestock and poultry manure, agricultural by-products, household waste, as well as biogas residue, peat, plant ash, sludge, and urban sludge, can all be used as raw materials for organic fertilizers. The use of organic fertilizers can help upstream production enterprises dispose of waste and reduce pollution to the agricultural and animal husbandry industry. On the other hand, compared to fertilizers, organic fertilizers play a crucial role in the development of ecological agriculture

The production process of the double roller granulator is simple, with low energy consumption and large output. Direct granulation of dry powder does not require subsequent drying processes, which is more conducive to the connection and transformation of existing production processes. The particle strength is high, and the increase in bulk density is more significant than other granulation methods. Especially suitable for occasions where the stacking weight of products is increased. The operation flexibility is large, the adaptability range is wide, and the extrusion pressure can be adjusted through hydraulic pressure.