Structure and performance characteristics of organic fertilizer crusher

fertilizer granulator Jan 16, 2024

Organic fertilizer crusher is a type of fine crushing equipment that is optimized and designed based on the absorption of domestic and foreign fine crushing equipment. It is a non screening and adjustable fine crushing equipment and can be widely used as one of the mainstream equipment for crushing organic fertilizer materials. It can be used for the final crushing of various materials such as mixtures, gypsum, coal gangue, slag, copper ore, etc. It is also one of the commonly used crushing equipment in the compound fertilizer industry.

The organic fertilizer crusher is composed of a lower frame, casing, upper and lower shaft seats, main shaft, hammer head, hammer head bracket, belt pulley, motor frame, etc. The power is driven by a triangular belt to rotate the main shaft. The main shaft has two bearing seats, upper and lower, which are installed at the upper and lower ends of the casing. The casing assembly is installed on the lower frame, and the main shaft is equipped with a hammer head and a hammer head bracket. The feeding hopper is installed on the upper part of the casing. In order to facilitate the loading and unloading of the hammer head, a valve is opened on the casing, Easy to disassemble and repair.

Performance characteristics of organic fertilizer crusher:

1. The structure is simple and reasonable, with low operating costs. Using the principle of stone striking, the wear is minimal.

2. High crushing rate and energy-saving.

3. It has the function of fine crushing and coarse grinding.

4. It is less affected by the moisture content of the material, and the moisture content can reach about 8%.

5. The working noise is lower than 75 decibels (dB level), and there is less dust pollution.

6. Suitable for crushing medium hard and extra hard materials.

Equipment composition and process flow of cow manure organic fertilizer production line

fertilizer granulator Jan 16, 2024

The raw materials for producing organic fertilizers are quite extensive, and the most common ones are animal manure such as chicken manure, pig manure, and cow manure. This type of raw material needs to undergo biological fermentation and then meet the standards for harmless treatment, in order to further produce commercial organic fertilizer. The process flow of the complete set of equipment for organic fertilizer production line is as follows: after the fermentation of organic fertilizer raw materials (animal manure, household waste, dead branches and leaves, biogas residue, waste bacterial strains, etc.), they enter the semi wet material crusher for crushing, and then add elements such as nitrogen, phosphorus and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) to meet the required standards of mineral elements. Then, a mixer is used for stirring, and the particles enter the granulation mechanism. After coming out, they are dried, Through the screening machine, qualified products are packaged, and unqualified products are returned to the granulator for granulation.

Equipment composition and process flow of organic fertilizer production line:

1. The ratio of raw materials per ton is 500 kilograms of pig manure (or other animal manure), 300 kilograms of auxiliary materials, 200 kilograms of bacterial residue, and 100 grams of RW bacterial agent;

2. Stacking, according to the above raw material ratio, according to the needs, the stacking length is unlimited, with a width of 4 meters and a height of 2 meters. When stacking materials, it is necessary to stack them layer by layer evenly;

3. Add the bacterial agent, expand the volume of the bacterial residue in a 1:5 ratio, mix evenly, and sprinkle it on the surface of the pile according to the number of piles;

4. Stir and ferment, use a blender to stir the pile evenly. After the temperature rises to 60 degrees Celsius or above, flip the pile every 4-5 days. After 15 days of fermentation at 60 degrees Celsius or above, fold the pile up;

5. Screening processing, fermentation is carried out according to the above steps, and after screening and deep processing, it becomes pure organic fertilizer;

6. Granulation refers to the granulation of fermented pure organic fertilizer. Choose granulators based on different raw materials, such as disc granulators, extrusion granulators, and integrated extrusion ball throwing machines;

7. Drying, cooling, and packaging: Newly made particles have a relatively high moisture content and need to be dried to below 20% of the organic fertilizer standard. The dried particles of organic fertilizer are cooled by a cooling machine before being directly packaged.

Organic fertilizer granulator promotes green development of agriculture

fertilizer granulator Jan 16, 2024

The organic fertilizer production line is an equipment for mass production of bio organic fertilizers, which plays a very important role in the development of agriculture. The organic fertilizer equipment ferments crop waste and livestock waste, such as straw, corn cob, distiller’s grains, chicken manure, pig manure, and other manure containing organic substances, to produce organic fertilizer containing a large number of microbial strains. The microbial strains in the finished organic fertilizer can improve the soil structure, increase the content of organic matter in the soil, and use chemical fertilizers and compound fertilizers to greatly increase crop yield. 
The development of agriculture is inseparable from the support of organic fertilizer granulator. Organic fertilizer granulator is a kind of organic fertilizer equipment specially used to convert organic waste into organic fertilizer. With the increasing attention to environmental protection and sustainable development, the use of organic fertilizers has been paid more and more attention.

Organic fertilizer granulator has the following advantages:

First of all, it can effectively use waste, convert it into useful fertilizer, reduce the accumulation of waste and environmental pollution. Secondly, organic fertilizer granulator can greatly improve the output and quality of organic fertilizer and promote the development of agriculture. Finally, the organic fertilizer granulator can also reduce the use of fertilizer, reduce the production cost of organic fertilizer production lines, and improve the quality of agricultural products.

In short, the use of organic fertilizer granulator is of great significance for the development of agriculture. It can not only promote the development of agriculture, but also reduce the accumulation of waste and environmental pollution, and improve the quality of agricultural products. Therefore, we should vigorously promote the use of organic fertilizer granulator to achieve sustainable development of agriculture.

What equipment is included in the entire organic fertilizer production line

fertilizer granulator Jan 16, 2024

Organic fertilizer production equipment is a type of equipment that uses chicken and pig manure as the main raw materials, adds a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, and ferments rice bran, yeast, soybean meal, and sugar for a certain period of time as biological bacteria. Under the action of sulfuric acid, it is mixed and fermented to produce biological fertilizers. It has not only created economic benefits for enterprises, but also made significant contributions to human environmental protection projects.

The organic fertilizer production equipment includes extrusion granulator, double roll granulator, drum screen, high humidity material dryer, BB fertilizer mixer, double roll compound fertilizer granulator, fermentation overturning machine, BB fertilizer mixing equipment, extrusion granulator, LP series chain crusher, multifunctional organic fertilizer (biological) ball granulator, drum screening machine, cage crusher, double roll extrusion granulator, and BB fertilizer production line.

When using a complete set of organic fertilizer equipment, the coordination between accessories can make the operation more stable. However, this is not easy to achieve. In the process of use, we also need to pay attention to small details. More importantly, it is about the connection before the device starts up. Good spare parts can bring us greater efficiency. When installing accessories, we also need to pay attention to the installation, and the connection parts must be tightly sealed to ensure that faults are minimized. Generally speaking, as long as the quality of the equipment is guaranteed, there won’t be too many problems. The responsibility of the manufacturer is significant, and every small detail during production should also be handled steadily. Production is one aspect that reflects the strength of the manufacturer. Focusing on improving details will yield more benefits.

Issues to pay attention to when purchasing equipment for organic fertilizer production lines

fertilizer granulator Jan 16, 2024

Processing organic fertilizer is an industry with great market prospects. With the strong support of national policies, many people want to invest in a small organic fertilizer production line. In addition, with the increasingly strict environmental inspections recently, many farmers are also interested in purchasing small organic fertilizer production lines to solve the environmental pollution caused by livestock and poultry manure.

When many customers who are not familiar with organic fertilizer production ask, the first sentence is like this: the equipment configuration of organic fertilizer production lines varies according to the different raw materials, and suitable plans can be made according to the investment budget. The prices of organic fertilizer production lines with different yields also vary. It is recommended that customers consider the amount of organic fertilizer production they want to invest in before making further inquiries, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then choose the appropriate production line configuration based on the expected investment.

When purchasing small-scale organic fertilizer production line equipment, customers usually care about the price of the organic fertilizer production line equipment, understand the process flow, and then determine what equipment their organic fertilizer production line equipment should be equipped with, such as a disc granulator and a wet stirring tooth granulator. The disc granulator is cheap, and the water content after granulation is relatively high, usually around 40%, requiring a dryer for drying, The particles produced by the stirring toothed granulator, if the scale is relatively small, can be naturally dried. Customers usually purchase 3-5 tons of small-scale organic fertilizer production line equipment. Some farm owners consider the price and, based on their own factory’s economic strength, usually purchase around 10000 tons of small-scale organic fertilizer production line equipment.

Proper maintenance of organic fertilizer production equipment to increase granulation yield

fertilizer granulator Jan 16, 2024

Organic fertilizer equipment is simple and durable, in order to be able to use it well, it is very important to protect the equipment. Here are some protective measures.

1, the bearing in the equipment carries the full load of the machine, so the outstanding lubrication has a great relationship with the bearing life.

2, the lubricating oil directly affects the service life and operation rate of the organic fertilizer production line, so the lubricating oil required to be written is necessary to clean, the seal is necessary to be outstanding, and the rolling bearing roller bearing and all gear active bearings and sliding plane of the machine are the first oil filling place.

3, the tire of the new equipment is easy to loose, it is necessary to check often.

4, to regularly pay attention to the operation of various parts of the machine is normal.

5, pay attention to check the wear degree of easily worn parts, and pay attention to replace worn parts at any time.

6, organic fertilizer equipment moving equipment of the bottom frame plane, should be removed dust and other debris, to avoid the machine encountered can not break the material, the active bearing can not move on the bottom frame, resulting in serious accidents.

There are 5 daily maintenance elements to be done.

1. Machines and parts that have a significant impact on the system and have no maintenance time.

2. Patrol and inspect the oil supply, abnormal noise, vibration, temperature, etc. of the machine and parts; If these machines and parts are not inspected and processed daily, they may cause major accidents.

3. Although the impact on the system is relatively small, machines and parts that are prone to abnormal conditions.

4. Conduct corresponding inspections at the start and end of the day.

5. Regular inspection, adjustment, and cleaning of organic fertilizer equipment should be carried out.

Granulation equipment and raw materials for a complete set of organic fertilizer production line

fertilizer granulator Jan 16, 2024

With the rapid development of animal husbandry, a large amount of feces and sewage have been generated. The harmful elements in these feces exceed the standard and are difficult to treat with traditional methods of returning farmland. In response to this situation, people have developed an organic fertilizer production line with mobile and efficient solid-liquid separation technology as the core, integrating and supporting high-efficiency mixer, flipper, granulator and other fertilizer production equipment.

The raw materials for the complete set of organic fertilizer equipment can be pig manure, chicken manure, cow manure, sheep manure, straw, humic acid, urban sludge, recycled garbage, distiller’s grains, and other waste materials. In the later stage, the raw materials are added with bacterial strains for aerobic fermentation, and then anaerobic fermentation is carried out. The fermented materials are transported to the raw material warehouse by a mobile shovel truck. A belt conveyor is installed under the raw material warehouse to transport the fermented materials to the semi wet material crusher. Materials that are not easy to crush should be equipped with a bipolar crusher. The materials crushed by the bipolar crusher are finer and better, and then the materials are transported to the horizontal mixer by the belt conveyor, Vertical mixers can also be used, which can be selected according to the material and then transported to the granulator. There are multiple options for the granulator, including roller extrusion granulator, new stirring tooth granulator, disc granulator, flat mold granulator, and rotary granulator. The granulator can be used to transport the material to the throwing machine for shaping, making the material rounder, more uniform, and smoother. It can also be coated with a coating machine, Then the conveyor transports the materials to the screening machine, separates the particles according to their grades, and the qualified ones enter the conveyor to be transported to the automatic packaging machine. The finished organic fertilizer particles are produced.

The development and research of organic fertilizer production lines and sterilization systems for livestock and poultry manure will be conducive to promoting the formation of an industrial chain for harmless treatment, resource utilization, and commercial operation of livestock and poultry manure, achieving the goals of industrialization, marketization, and large-scale production, and effectively promoting the development of ecological agriculture and circular economy in the city.

The working principle and technical characteristics of the drum granulator for processing fertilizers

fertilizer granulator Jan 11, 2024

With the development of agriculture and the improvement of technology, the market demand has begun to become diverse, and the rotary drum granulator has also attracted attention because of its high efficiency and convenient operation. Different from the traditional pelletizing process, when the lining of the rotating strand pelletizer moves from the bottom to the top of the cylinder, the lining sags due to the relationship of self-weight, and the material attached to the lining falls due to gravity, which achieves the role of automatic cleaning of the aggregate. In the process of producing fertilizer, the conversion granulator is the key to determining the yield and quality of fertilizer, the quality of organic fertilizer equipment is directly related to the user’s economic benefits, the conversion granulator in the production process to increase the solubility of granulation by increasing the temperature of the material, to reduce the thermal energy consumption in the drying process we must effectively ensure the performance of the granulator. To reduce production costs, it is necessary to achieve low energy consumption and rate in all aspects of the organic fertilizer production line, and the pelleting rate should be high, so that the output can keep up. To ensure the pelleting rate, the inner wall finish of the pelleting machine should be improved, and the smooth material on the inner wall of the equipment can roll back and forth and quickly form a ball. There is also a reduction in the addition of water during granulation to reduce the drying load.

The rotating drum granulator of bio organic fertilizer equipment includes a frame, on which a drum is provided, on the inner wall of the drum are provided with a plurality of sliding grooves extending along the axial direction of the drum, on the inner wall of the drum are also provided with a plurality of rubber pads, the opposite sides of the rubber pads extend into the adjacent sliding grooves, and a sliding limit device is provided between the sliding groove and the rubber pad. The cylinder wall of the drum is provided with a guide hole, and the guide hole is equipped with a limit rod, An elastic clamping device is arranged between the limiting rod and the drum; The rubber pad is equipped with a counterweight, which is located between the rubber pad and the roller; During the rotation of the drum, the rubber pad rotating to the upper part moves downward under the action of the counterweight against the action of the elastic clamping device. When the limit piece is clamped into the limit groove again, the limit piece is clamped in the limit groove to prevent the downward movement of the rubber pad. The downward movement of the rubber pad is suddenly stopped, forming the effect of rubber pad shaking, effectively preventing the slurry from adhering to the drum and improving the granulation efficiency.

Process flow and configuration of pig manure organic fertilizer processing equipment

fertilizer granulator Jan 11, 2024

Nowadays, there are a large number of pig farming enterprises in various regions, and as a result, pig manure resources are also very abundant. Utilizing this large amount of pig manure to produce organic fertilizer solves the major problem of environmental pollution, while also producing a large amount of pig manure organic fertilizer. The economic benefits are also very considerable. The investment in fully automatic pig manure organic fertilizer equipment can be large or small, and the specific situation needs to be combined with annual production. Equipped with a production line, workers do not need to be equipped too much.

The pig farm manure treatment equipment and organic fertilizer production line have a compact structure and advanced technology. Harmless live bacterial preparations are used to treat livestock and poultry manure, which undergoes biological fermentation under the action of various beneficial microorganisms. After fully decomposing the organic matter, nutrients are released, and the resulting biological heat and high-temperature fermentation process can kill bacteria and insect eggs, detoxify and deodorize, purify the environment, achieve harmless, resourceful and industrialized treatment, and have low energy consumption, Stable product quality.

The process flow of organic fertilizer processing equipment is as follows: after the fermentation of organic fertilizer raw materials (animal manure, household waste, dead branches and leaves, biogas residue, waste bacterial strains, etc.), they enter a semi wet material crusher for crushing, and then add elements such as nitrogen, phosphorus and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) to meet the required standards of mineral elements. Then, a mixer is used for stirring, and the particles enter the granulation mechanism. After coming out, they are dried, Through the screening machine, qualified products are packaged.

The pig manure organic fertilizer production line equipment has three configurations: high, medium, and low. Large fertilizer factories need to adopt a complete set of production configurations, and the appearance and nutrient content of the finished products can meet market requirements, which has a significant advantage in the promotion of finished organic fertilizers. Low to medium configuration organic fertilizer production lines are suitable for small and medium-sized fertilizer factories. The sales range of finished organic fertilizers is limited to nearby areas, and some processes in the organic fertilizer production process require manual completion.

Organic fertilizer equipment for treating household waste and greening the environment

fertilizer granulator Jan 11, 2024

Organic fertilizer processing equipment for kitchen waste: in urban domestic waste, degradable organic substances such as kitchen waste, garden withered leaves, paper and natural fabrics account for a high proportion, which is a good fertilizer resource. However, some municipal solid waste contains more heavy metals, insect eggs, bacteria and some organic River pollutants. The kitchen waste processing organic fertilizer equipment has been harmless. In addition, the waste has complex components and different machine sizes, which can be used as fertilizer raw materials after sorting.

A complete set of domestic waste treatment equipment: waste crusher (primary crushing), waste grinder (secondary crushing), waste air separator, waste screening machine, belt conveyor, etc. The equipment adopts the domestic waste treatment system and method with the above structure, which improves the recovery and utilization rate of plastic components in domestic waste and saves social resources.
China has a large population in the world, and it also produces a lot of garbage every day. According to the calculation of 1.5 kg of domestic waste per capita per day, the country will reach more than 2 billion kg per day. There are also countless industrial waste, construction waste and so on. There are a lot of resources in garbage that can be recycled. Garbage is a relative concept. What is garbage in the eyes of one person or some people is actually a valuable resource in the eyes of another person or others. By implementing garbage classification, we can solve the problem of garbage disposal more conveniently. For kitchen waste, we can carry out harmless treatment through organic fertilizer equipment, and then manufacture and produce organic fertilizer. Small production can be used for self-use, and large production can sell organic fertilizer to increase income. Such a treatment model seems simple, but it is actually one of the best solutions after comprehensive consideration of environmental protection, waste reduction requirements and economic costs. Restoring intensive farming, ancient planting, composting technology, artificial weeding, these traditional Chinese agricultural planting methods can be completed by machines and equipment in today’s highly mechanized world. The organic fertilizer produced by the organic fertilizer production line is more hygienic, safe and balanced than the traditional composting technology, and it is more guaranteed in quality.